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At least 775 records · Page 43
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Thermal Modelling of the In-Situ Consolidation of Automated Fiber Placement Of Thermoplastic Composites

NASA is developing carbon fiber reinforced thermoplastic composites processing methods under the Hi-rate Composites Aircraft Manufacturing (HiCAM) project. The in-situ consolidation automated fiber placement (AFP) of thermoplastics (ICAT) process has high potential to increase manufacturing throughput and lower costs as it combines the repeatability and fast lay down rates of AFP with the thermoformability of thermoplastic materials to achieve part consolidation out of the autoclave. Physics-based process models are employed in the ICAT process development to understand, fundamentally, the thermal response of the carbon fiber (CF)/polyaryletherketone (PAEK) material during the rapid heating and cooling associated with laser-assisted AFP. A one-dimensional (1-D) closed-form model was developed capable of predicting the temperature profile through-the-thickness of the tape material. In addition, a two-dimensional (2-D) model was developed to predict the heat transfer through-the-thickness and in the laydown x-direction of the AFP head motion. The solution of the Fourier heat-transfer equations in the 2-D model is approximated using the explicit finite difference numerical method. The temperature profile during placement of PAEK slit-tape materials at various laser target temperatures and placement speeds were measured during ICAT process development trials at Electroimpact®, Inc. †† and the resulting experimental data is compared with the predictions of the 1-D and 2-D models.

Christopher J. Stelter↗
NASA NTRS2019

Bimetallic Channel Wall Nozzle Development and Hot-Fire Testing Using Additively Manufactured Laser Wire Direct Closeout Technology

NASA has been developing and advancing regeneratively-cooled channel wall nozzle technology for liquid rocket engines to reduce cost and schedules associated with fabrication. One of the primary methods being advanced is Laser Wire Direct Closeout (LWDC). LWDC was developed to provide an additively manufactured laser deposited closeout of the coolant channels that also forms the structural jacket in-situ. This technique has been previously demonstrated through process development and hot-fire testing on a series of subscale nozzles at NASA Marshall Space Flight Center. The hot-fire test articles were fabricated using monolithic alloys to simplify the fabrication process. Ongoing research is being conducted to further expand use of this process for increased scale and bimetallic or multi-alloy options. The use of multi-alloys is desired to fully optimize the combination of materials in the radial and axial directions to reduce overall weight of the nozzle and allow for higher thermal and structural margins on the channel wall nozzle. NASA recently completed process development and hot-fire testing of a series of channel wall nozzles that incorporate a copper-alloy as the hotwall liner material and a superalloy and combination thereof for the structural jacket using the LWDC technique. The fabrication process was further advanced by using a multi-alloy axial joint using explosive bonding integrating a copper-alloy at the forward end of the nozzle hotwall and a stainless-alloy for the remaining length. A third alloy was then used for the channel closeout using the LWDC process. This paper will describe the process development using the LWDC process for channel closeout utilizing the multi-alloys, hardware design and results from hot-fire testing on subscale multi-alloy LWDC channel cooled nozzles.

Gradl, Paul↗
NASA NTRS2002

Radiation Effects in a Semitransparent Gray Coating Heated by Convection and Cooled by Radiation

A parametric study using a one dimensional model of a semitransparent gray thermal barrier coating was performed to gain an understanding of the role thermal radiation can play in the heat transferred. Some ceramic materials are semitransparent in the wavelength ranges were thermal radiation is important. Therefore, absorption, emission, and scattering of thermal radiation can affect the he at transfer through the coating. In this paper, a one dimensional layer was used to model the heat transfer process occurring, in a burner test rig. The semitransparent layer is heated by a hot gas flowing over its surface. The layer and substrate at a cooled by radiation to the surroundings. The back side of the substrate is insulated. The coating is assumed to be gray (absorption and scattering coefficients are not function of wavelength). An absorption coefficient of 0.3/cm and scatter a rig coefficients of 0 (no scattering) and 100/cm (isotropic scattering) were used. The thickness and thermal conductivity of the layer are varied. The results show that the temperatures are affected by the properties of the semitransparent .ever and the emissivity of the substrate. The substrate and surface temperatures are presented. The apparent temperature an optical pyrometer would read for the emitted energy is also given. An apparent thermal conductivity was calculated for the layer.

Spuckler, Charles M.↗
NASA NTRS1974

Furnace systems development

Space processing facilities, including furnace systems, will, only vaguely resemble their laboratory and industry counterparts. Within the constraints imposed by the host vehicle, flight furnaces will be more versatile. They will provide a wider range of controlled heating, cooling and sample positioning to accommodate the requirements of experiment scientists, and will be more efficiently packaged. The development of these advanced furnace systems will be an essential element in the orderly evolution of space processing technology.

Aldrich, B. R.↗
NASA NTRS1968

Rocket engine nozzle photographic system

Protective enclosure for a camera, located on the exhaust stream of a rocket engine, permits continuous recording of erosion processes of materials used in nozzle throat structures. The system uses a standard camera in a water-cooled, pressurized enclosure having a unique, inert gas-swept viewing duct.

Bailey, R. L.↗
NASA NTRS1969

SPAN C - Terminal sterilization process analysis program

Computer program, SPAN-C, measures the dry heat thermal sterilization process applied to a planetary capsule and calculates the time required for heat application, steady state conditions, and cooling. The program is based on the logarithmic survival of micro-organisms. Temperature profiles must be input on cards.

Source record↗
NASA NTRS1969

SPAN - Terminal sterilization process analysis program

Computer program, SPAN, measures the dry heat thermal sterilization process applied to a planetary capsule and calculates the time required for heat application, steady state conditions, and cooling. The program is based on the logarithmic survival of micro-organisms. Temperature profiles must be input on tape.

Source record↗
NASA NTRS1976

Hydrogen production by water decomposition using a combined electrolytic-thermochemical cycle

A proposed dual-purpose power plant generating nuclear power to provide energy for driving a water decomposition system is described. The entire system, dubbed Sulfur Cycle Water Decomposition System, works on sulfur compounds (sulfuric acid feedstock, sulfur oxides) in a hybrid electrolytic-thermochemical cycle; performance superior to either all-electrolysis systems or presently known all-thermochemical systems is claimed. The 3345 MW(th) graphite-moderated helium-cooled reactor (VHTR - Very High Temperature Reactor) generates both high-temperature heat and electric power for the process; the gas stream at core exit is heated to 1850 F. Reactor operation is described and reactor innards are illustrated. A cost assessment for on-stream performance in the 1990's is optimistic.

Farbman, G. H.↗
NASA NTRS1977

Low cost silicon solar array project silicon materials task: Establishment of the feasibility of a process capable of low-cost, high volume production of silane (step 1) and the pyrolysis of silane to semiconductor-grade silicon (step 2)

Extended operation of a small process-development unit routinely produced high quality silane in 97+% yield from dichlorosilane. The production rate was consistent with design loadings for the fractionating column and for the redistribution reactor. A glass fluid-bed reactor was constructed for room temperature operation. The behavior of a bed of silcon particles was observed as a function of various feedstocks, component configurations, and operating conditions. For operating modes other than spouting, the bed behaved in an erratic and unstable manner. A method was developed for casting molten silicon powder into crack-free solid pellets for process evaluation. The silicon powder was melted and cast into thin walled quartz tubes that sacrificially broke on cooling.

Breneman, W. C.↗
NASA NTRS1975

Intracrystalline cation order in a lunar crustal troctolite

Lunar sample 76535 appears to be one of the most slowly cooled bits of silicate material yet studied. It provides, therefore, a unique opportunity for the study of ordering processes in the minerals present. A better understanding of these processes may permit better characterization of the thermal history of this and similar rocks. The cation ordering in the olivine is consistent with terrestrial olivines favoring the interpretation that ordering in olivines increases with increasing temperature. In low bronzite, the deviations from the common orthopyroxene space group appear to be caused by cation order on the basis of four M sites instead of two. The degree of cation order in each of these minerals is consistent with the rock having been excavated from its depth of formation by tectonic or impact processes without being reheated above 300 C.

Smyth, J. R.↗
NASA NTRS1983

Energy dynamics in stressed magnetic fields - The filamentation and flare instabilities

The thermal and tearing instabilities are believed to be the two primary temperature modification mechanisms in sheared astrophysical magnetic fields. The former gives rise to the formation of cool filaments and the latter to the release of magnetic energy. It has long been known that these processes are interrelated, most conspicuously in the case of the solar corona where prominences often precede flares within the same magnetic structure. It is also clear, from first principles, that the energy transport underlying the thermal instability should have a strong effect on the resistivity which facilitates magnetic tearing, and that the energy release of the latter should affect the temperature drop of the former. This paper describes some results of the first calculations which attempt to unify the dynamic treatment of these two coexisting instabilities. Growth rates as a function of resistivity, and examples of the primary mode structures are provided, along with a discussion of some critical aspects of the interaction of these two astrophysical energy flux mechanisms.

Van Hoven, G.↗
NASA NTRS1985

Plasma measurements of the Pioneer Venus Orbiter in the Venus ionosheath - Evidence for plasma heating near the ionopause

A study of the angular spread of plasma fluxes detected in the Venus ionosheath is presented. It is shown that in the inner regions of the ionosheath, where the flux intensity is severely decreased with respect to solar wind values, the width of the azimuthal distribution of the local plasma is comparable to, or even larger than, that of the stronger fluxes measured in the outer ionospheath. The observed variation of the angular width suggests the existence of a source of heating near the ionopause but is not consistent with the overall cooling that would be expected if mass loading and charge exchange collisions were solely responsible for the interaction process at that boundary. Dissipative phenomene associated with local plasma turbulence processes seem to be required to account for the broad angular distributions seen near the ionopause.

Perez-De-tejada, H.↗
NASA NTRS1989

Non-equilibrium chemistry in the solar nebula and early solar system: Implications for the chemistry of comets

Theoretical models of solar nebula and early solar system chemistry which take into account the interplay between chemical, physical, and dynamical processes have great utility for deciphering the origin and evolution of the abundant chemically reactive volatiles (H, O, C, N, S) observed in comets. In particular, such models are essential for attempting to distinguish between presolar and solar nebula products and for quantifying the nature and duration of nebular and early solar system processing to which the volatile constituents of comets have been subjected. The diverse processes and energy sources responsible for chemical processing in the solar nebula and early solar system are discussed. The processes considered include homogeneous and heterogeneous thermochemical and photochemical reactions, and disequilibration resulting from fluid transport, condensation, and cooling whenever they occur on timescales shorter than those for chemical reactions.

Fegley, Bruce, Jr.↗
NASA NTRS1992

Laser Raman sensor for measurement of trace-hydrogen gas

A new optical hydrogen sensor based on spontaneous Raman scattering of laser light has been designed and constructed for rugged field use. It provides good sensitivity, rapid response, and the inherent Raman characteristics of linearity and background gas independence of the signal. Efficient light collection and discrimination by using fast optics and a bandpass interference filter compensate for the inefficiency of the Raman-scattering process. A multipass optical cavity with a Herriott-type configuration provides intense illumination from an air-cooled CW gas laser. The observed performance is in good agreement with the theoretical signal and noise level predictions.

Adler-Golden, Steven M.↗
NASA NTRS1992

ASDA - Advanced Suit Design Analyzer computer program

An ASDA model developed to evaluate the heat and mass transfer characteristics of advanced pressurized suit design concepts for low pressure or vacuum planetary applications is presented. The model is based on a generalized 3-layer suit that uses the Systems Integrated Numerical Differencing Analyzer '85 in conjunction with a 41-node FORTRAN routine. The latter simulates the transient heat transfer and respiratory processes of a human body in a suited environment. The user options for the suit encompass a liquid cooled garment, a removable jacket, a CO2/H2O permeable layer, and a phase change layer.

Bue, Grant C.↗
NASA NTRS1993

A CCD antiblooming technique for use in photometry

A new antiblooming technique was used to collect images for a BL Lac monitoring project. The antiblooming was accomplished by clocking two of the collection phases (in a three-phase chip) back and forth during the integration of an image. Calibrations were done using VRI standard stars to insure that the technique did not affect normal photon collection and photometric data. New sources of noise were identified which must be subtracted from the processed imaging. In contrast, the technique reduced dark current noise, which is of benefit with a thermoelectric-cooled camera. The technique eliminated blooming across the stars of interest, while preserving photon-collection efficiency. It also reduced the total noise of the exposures.

Neely, A. William↗
NASA NTRS2000

Remotely Operating a Fourier Transform Spectrometer for Atmospheric Remote Sensing

This paper describes how the MkIV instrument was adapted for remote operation from the Barcroft site, where the harsh winter conditions make access difficult. Some of the main technical challenges will be discussed including, (i) operation from solar panels and batteries, (ii) cooling the detectors with LN2, (iii) instrument control and monitoring over a cellular phone, and (iv) data storage, processing and analysis. Finally, MkIV spectra measured from Barcroft and compared with those measured from JPL to highlight the advantages of the higher altitude site.

Blavier, J.-F.↗
NASA NTRS2000

Ground-Based Measurements of Stratospheric Composition from Mt. Barcroft, California

The MkIV is an FTIR spectrometer designed and built at JPL in the 1980's for remote sensing the composition of the Earth's atmosphere by solar absorption spectrometry. Optically, MkIV is very similar to the JPL ATMOS instrument, which flew three times on the Space Shuttle. Both use double-passed configurations with a KBr beamsplitter and compensator, in order to cover the mid-infrared. The main advantage of the MkIV is that it uses two detectors in parallel, a HgCdTe photoconductor for the long wavelengths and an InSb photodiode for the short wavelengths, allowing the entire 650 to 5650/cm region to be measured simultaneously. At a 10 kHz sampling rate, each 130 cm OPD interferogram takes 3 minutes to acquire. This paper describes how the MkIV instrument was adapted for remote operation from the Barcroft site, where the harsh winter conditions make access difficult. Some of the main technical challenges will be discussed including, (i) operation from solar panels and batteries, (ii) cooling the detectors with LN2, (iii) instrument control and monitoring over a cellular phone, and (iv) data storage, processing and analysis. Finally, MkIV spectra measured from Barcroft are compared with those measured from JPL to highlight the advantages of the higher altitude site.

Toon, G. C.↗