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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 775 records · Page 43
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Field Validation of Electrocoagulation Treatment for Oily Wastewater at Cleveland-Cliffs Steel Mill in Cleveland, OH

The Industrial Technology Validation (ITV) program aims to identify and demonstrate the performance of new, emerging, and underutilized technologies in the industrial sector to help inform decisions towards accelerating commercialization and deployment. This initiative aims to identify, validate, and showcase new, emerging, and underutilized technologies in the industrial sector to expedite their commercialization and widespread deployment. By conducting thorough validations and demonstrating the efficacy of these technologies, the ITV program facilitates informed decision-making among industry stakeholders, contributing to the transition towards more sustainable and efficient industrial processes. This ITV demonstration involved the testing of an electrocoagulation (EC) treatment system at a steel plant in Ohio. The system was designed to treat oily wastewater generated from cold rolling operations.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2024

Field Validation of Electrocoagulation Treatment for Oily Wastewater at a Steel Mill

Oily wastewater is a significant byproduct across various industries, including steel production, posing environmental and health risks. Steelmaking is particularly water-intensive, with an estimated 75,000 gallons required to produce 1 ton of steel, although recycling reduces this to 13,000–23,000 gallons per ton.1 Water serves multiple purposes in steelmaking, including equipment cooling, scale removal, steam generation, lubrication, and pollution control.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2010

CRADA Final Report: Materials Development For Pulp and Paper Mills, Task 9 Proof of Commercial Concept: Commodity Carbon Fibers From Weyerhaeuser Lignin Based Fibers

Tasks were assigned to Oak Ridge National Laboratory (ORNL) researchers for the development of lignin-based carbon fiber from a specific precursor that was produced by the Participant (Weyerhaeuser Corporation). These tasks included characterization of precursor polymers and fibers; and the development of conversion parameters for the fibers. ORNL researchers provided recommendations for in-house characterization of the precursor at the participant's laboratory. During the early stage of the precursor fiber production trials of various spools of fibers with varied compositions were produced. Some of those samples were sent to ORNL (by the Participant) for the development of conversion protocol. The trial tow samples were oxidized at ORNL's precursor evaluation system (PES), a bench-scale facility consisting of an oven, filament winder, tension controller, and a let off creel. The PES is a modular tool useful for the development of precursor conversion protocol. It can handle a single filament to a large single tow (50k filaments). It can also offer precise tensioning for few-filament tows. In the PES, after oxidation, fibers are typically carbonized first at low temperature, {le} 600 C, and subsequently at a higher temperature, {le} 1200 C with controlled residence time. ORNL has recently installed a new carbonization furnace with 1700 C limit and a furnace with 2500 C capacity is under installation. A protocol for the oxidation and carbonization of the trial precursor fibers was developed. Oxidized fiber with a density of 1.46 g/cc (oxidation time: 90 min) shows qualitative flame retardancy via simple flame test (fibers do not catch fire or shrink when exposed to flame). Oxidized and carbonized filaments of the Weyerhaeuser precursor fibers show moderate mechanical properties and 47-51 % carbon yield (based on oxidized fiber mass) after carbonization between 1000-1400 C. The properties of fibers from nonoptimized composition and processing parameters indicate the potential of low-cost, low-end carbon fibers based on renewable resource materials. Further work is necessary to produce high quality precursor and the corresponding carbonized filaments of superior properties.

Paulauskas, Felix L↗
DOE OSTI2010

MATERIALS DEVELOPMENT FOR PULP AND PAPER MILLS, TASK 9 PROOF OF COMMERCIAL CONCEPT: COMMODITY CARBON FIBERS FROM WEYERHAEUSER LIGNIN BASED FIBERS

Tasks were assigned to Oak Ridge National Laboratory (ORNL) researchers for the development of lignin-based carbon fiber from a specific precursor that was produced by the Participant (Weyerhaeuser Corporation). These tasks included characterization of precursor polymers and fibers; and the development of conversion parameters for the fibers. ORNL researchers provided recommendations for in-house characterization of the precursor at the participant’s laboratory.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Mill Eigenfrequency in Thermal Fitting

A method is proposed for the analytical calculation of the elastic displacement of a shaft relative to a bush in joints with interference under the action of radial force and a bending torque. Those displacements are associated with elastic deformation of the shaft, the bush, and the contact layer formed by their rough surfaces. On the basis of that approach, a method is proposed for estimating the lower eigenfrequency of the shaft–bush system. As an example, the thermal fitting of an axial tool in a mandrel is considered.

42 ENGINEERING↗
NASA NTRS1968

Thread cutting with 3-axis N/C milling machine

TAPDIE, a generalized macro written for the APT numerical control system, cuts threads in stock too big for conventional machines or for which conventional methods are unsuitable. TAPDIE computes the machine tool path necessary and the information is passed on to a post-processor which produces a control tape.

Salley, G. C.↗
NASA NTRS1976

Improved data display for milling machine

Axis position and sequence number indicator system is designed to work in conjunction with numerical tape controller. Visual display of coordinate-axis position to nearest 0.0001 inch and sequential blocks of input data up to maximum of 999 are provided.

Surrency, W. M.↗
NASA NTRS1977

Sharpening ball-nose mill cutters

Economical attachment allows faster, more precise grinding. Vibrationless and rigid relation between grinding wheel and cutter allows for extremely high finish and accurate grinding. Leveling device levels flutes with respect to toolholder rotation that generates ball-nose radius. Constant relief around entire profile of cutting edge produces longer tool life.

Burch, C. F.↗
NASA NTRS1978

High resolution masks for ion milling pores through substrates of biological interest

The feasibility was investigated of electrochemically oxidizing vapor deposited aluminum coatings to produce porous aluminum oxide coatings with submicron pore diameters and with straight channels normal to the substrate surface. Porous aluminum oxide coatings were produced from vapor deposited aluminum coatings on thin stainless steel (304), copper, Teflon (FEP) and Kapton substrates and also on pure aluminum substrates. Scanning electron microscope examination indicated that porous oxide coatings can be produced with straight channels, appropriate pore diameters and none or minimal intervening residual aluminum. The oxide coatings on the copper and Kapton substrates had the straightest channels and in general were superior to those fabricated on the other substrate materials. For oxide coatings fabricated at 600 V and 300 V, pore diameters were 0.4-0.6, and 0.3 micron with center-to-center spacing of 0.7-0.8, and 0.4 micron, respectively. Estimated direct labor and materials costs to prepare an oxide mask is anticipated to be about $4-$6 per square foot.

Donovan, S. S.↗
NASA NTRS1978

Thirty-centimeter-diameter ion milling source

A 30-cm beam diameter ion source has been designed and fabricated for micromachining and sputtering applications. An argon ion current density of 1 mA/cu cm at 500 eV ion energy was selected as a design operating condition. The completed ion source met the design criteria at this operating condition with a uniform and well-collimated beam having an average variation in current density of + or - 5% over the center of 20 cm of the beam. This ion source has a multipole magnetic field that employs permanent magnets between permeable pole pieces. Langmuir probe surveys of the source plasma support the design concepts of a multipole field and a circumferential cathode to enhance plasma uniformity.

Robinson, R. S.↗
NASA NTRS1978

LDAR observations of a developing thunderstorm correlated with field mill, ground strike location, and weather radar data including the first report of the design and capabilities of a new, time-of-arrival Ground-strike Location System (GSLS)

An experiment designed to observe and measure a thunderstorm prior to, during, and after its development over the Kennedy Space Center was successful. Correlated measurements of airborne field strength, ground-based field strength, LDAR lightning discharge location in the clouds, weather radar percipitation echoes, plus ground strike location with the new KSC Ground Strike Location System (GSLS) were gathered, and reported. This test marks the first operational use of the GSLS System, and this report contains the first report of its design and capabilities.

Poehler, H. A.↗