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At least 775 records · Page 43

Thermal conductance of two interface materials and their applications in space systems

The temperature control of spacecraft and instrument systems and subsystems requires heat transfer interface materials that possess good thermal and structural characteristics, among other properties, to respond to the vacuum environment of space. These materials must be easy to apply to, and remove from, the surfaces where they are applied, and must be able to withstand power dissipation extremes, and be used for different clamping configurations and pressures. Silicone based greases, used in the past, tend to migrate and to contaminate nearby surfaces. Bare metal to metal contact offers low thermal conductance and difficulties in estimating the actual heat transfer. Several polymeric materials containing different thermal conductive compounds and structural reinforcements were prepared to overcome grease and metal problems. Two polymeric materials were evaluated: Cho-Therm 1671 elastomer; and the CV-2946, a conductive RTV silicone. Tests were done to learn more about these products. Results indicate that the tightly bolted, torqued fixtures did not buckle or distort, and provided optimum thermal conductance. Fixtures simulating actual spacecraft configuration suffered bowing and separating.

Scialdone, J. J.↗

Results of examination of the A276 white and Z306 black thermal control paint disks flown on LDEF

Specimens of A276 white and Z306 black thermal control paints were analyzed for the effects of space environmental exposure as part of the Long Duration Exposure Facility (LDEF) Materials Special Investigation Group activity. The specimens, actually disks or spots of paint on tray clamps, were located at regular intervals on all LDEF longerons and intercostals. The principle conclusions from the analysis are: UV exposure degraded the surface resin of A276 paint, with coating solar absorptance increasing with UV exposure; contamination, though detected, was not enough to have adversely affected optical properties; atomic oxygen eroded resin on specimens with incidence angles of up to 100 deg; the erosion of Z306 paint on leading edge specimens removed a minimum of 10 microns of that coating; and the erosion of A276 paint at up to 80 deg incidence angle resulted in near original condition solar absorptance readings.

Johnny L Golden↗

Space environmental effects on the integrity of chromic acid anodized coatings

The Long Duration Exposure Facility (LDEF) tray clamps used to hold the experiment trays in place on the LDEF were analyzed to determine the effects of long term space exposure on the performance of the chromic acid anodized coating. Spectroscopic anomalies observed appeared to be random and related to application techniques as opposed to exposure or position on LDEF. Thickness measurements indicated that the coating was less than 1u and was probably not degraded by space exposure. Metallurgical analysis revealed that leading edge exposure may have increased the porosity of the coating. Emittance values for the coating decreased uniformly by an average of 6.8 percent while solar absorptance values increased for trailing edge and decreased for leading edge specimens. The a/e ratio for the coating also increased as a result of long term space exposure.

Plagemann, Walter L.↗

Buckling behavior of long symmetrically laminated plates subjected to combined loadings

A parametric study is presented of the buckling behavior of infinitely long, symmetrically laminated anisotropic plates subjected to combined loadings. The loading conditions considered are axial tension and compression transverse tension and compression, and shear. Results obtained using a special-purpose analysis, well-suited for parametric studies, are presented for clamped and simply supported plates. Moreover, results are presented for some common laminate constructions, and generic buckling design charts are presented for a wide range of parameters. The generic design charts are presented in terms of useful nondimensional parameters, and the dependence of the nondimensional parameters on laminate fiber orientation, stacking sequence, and material properties is discussed. An important finding of the study is that the effects of anisotropy are much more pronounced in shear-loaded plates than in compression-loaded plates. In addition, the effects of anisotropy on plates subjected to combined loadings are generally manifested as a phase shift of self-similar buckling interaction curves. A practical application of this phase shift is that the buckling resistance of long plates can be improved by applying a shear loading with a specific orientation. In all cases considered in the study, the buckling coefficients of infinitely long plates are found to be independent of the bending stiffness ratio (D sub 11/D sub 22)(1/4).

Nemeth, Michael P.↗

LDEF mechanical systems

Following LDEF retrieval, a number of studies were made of mechanical hardware and structure flown on the LDEF. The primary objectives are to determine the effects of long term space exposure on (1) mechanisms either used on LDEF or as part of individual experiments; (2) LDEF structural components; and (3) fasteners. Results from examination and testing of LDEF structure, fasteners, LDEF end support beam, environment exposure control canisters, experiment tray clamps, LDEF grapple fixtures, and viscous damper are presented. The most significant finding is the absence of space exposure related cold welding. The instances of seizure or removal difficulties initially attributed to cold welding were shown to have resulted from installation galling damage or improper removal techniques. Widespread difficulties encountered with removal of stainless steel fasteners underscore the need for effective thread lubrication schemes to ensure successful application of proposed orbital replacement units onboard Space Station Freedom.

W Steve Spear↗

LDEF microenvironments, observed and predicted

Complex protrusions and surface indentations on spacecraft equipment alter exposure environments by casting shadows, producing reflections and scattering incident atomic oxygen flux and UV radiation. A computer model is being developed to predict these effects. The model accounts for any arbitrary shape, size, orientation, or curvature of exposed objects. LDEF offers a unique opportunity to compare model prediction with observations. For this purpose, a study is underway on twelve of LDEF's copper grounding straps. These straps were exposed at various angles from the ram vector during the LDEF flight. Microenvironment variables include shadowing and reflections from clamps and fasteners, and varying exposure caused by bending of the straps. Strap measurements include optical properties, surface film composition by ESCA, and film thickness measurements by optical interference techniques. The features of the microenvironment model and the analytical methods used to examine the straps are discussed. Data are presented showing predicted microenvironmental variations. These variations are compared with observed point to point differences in surface properties of the straps.

Bourassa, R. J.↗

Induced activation study of LDEF

Analysis of the induced radioactivity of LDEF is continuing with extraction of specific activities for various spacecraft materials. Data and results of activation measurements from eight national facilities are being collected for interpretation. The major activation mechanisms in LDEF components is the proton flux in the South Atlantic Anomaly (SAA) inner radiation belt. This flux is highly anisotropic, and exposes the west side of the spacecraft to higher radiation doses. The directionally dependent activation due to these protons has clearly been observed in the data from Al experiment tray clamps, steel trunnions, and is also indicated by the presence of a variety of radioisotopes in other materials. A secondary production mechanism, thermal neutron capture, was observed in two materials having large capture cross sections, Co and Ta. The neutrons could be thermalized in nearby low Z material, although this has yet to be verified. Specific activities are presented for a number of materials which show SAA effects and thermal neutron capture. Trends are examined in the measured results that show the effect of shielding and non-SAA related activation.

Harmon, B. A.↗

Cosmogenic radioisotopes on LDEF surfaces

The radioisotope Be-7 was discovered in early 1990 on the front surface, and the front surface only, of the LDEF. A working hypothesis is that the isotope, which is known to be mainly produced in the stratosphere by spallation of nitrogen and oxygen nuclei with cosmic ray protons or secondary neutrons, diffuses upward and is absorbed onto metal surfaces of spacecraft. The upward transport must be rapid, that is, its characteristic time scale is similar to, or shorter than, the 53 day half-life of the isotope. It is probably by analogy with meteoritic metal atmospheric chemistry, that the form of the Be at a few 100 km altitude is as the positive ion Be(+) which is efficiently incorporated into the ionic lattice of oxides, such as Al2O3, Cr2O3, Fe2O3, etc., naturally occurring on surfaces of Al and stainless steel. Other radioisotopes of Be, Cl, and C are also produced in the atmosphere, and a search was begun to discover these. Of interest are Be-10 and C-14 for which the production cross sections are well known. The method of analysis is accelerator mass spectrometry. Samples from LDEF clamp plates are being chemically extracted, purified, and prepared for an accelerator run.

Gregory, J. C.↗

LDEF materials data analysis: Representative examples

Results of measurements on silverized teflon, heat shrink tubing and nylon tie downs on the wire harness clamps, silvered hex nuts, and contamination deposits are presented. We interpret the results in terms of our microenvironments exposure model and locations on the Long Duration Exposure Facility (LDEF). Distinct changes in the surface properties of FEP were observed as a function of UV exposure. Significant differences in outgassing characteristics were detected for hardware on the interior row 3 relative to identical hardware on the interior row 3 relative to identical hardware on nearby rows. The implications for in service performance are reviewed.

Pippin, H. Gary↗

Radioactive 7Be materials flown on LDEF

Following the discovery of the atmospheric cosmogenic radionuclide Be-7 on the Long Duration Exposure Facility (LDEF), we began a search for other known nuclides produced by similar mechanisms. None of the others have the narrow gamma-ray line emission of Be-7 decay which enable its rapid detection and quantification. A search for Be-10 atoms on LDEF clamp plates using accelerator mass spectrometry is described. An unexpected result was obtained.

Gregory, John C.↗

Response of composite materials to low velocity impact

Orthotropic and quasi-isotropic laminates clamped at the edges were impacted by an instrumented falling weight. Five matrix materials, comprising a baseline epoxy, two toughened thermosets, and amorphous and crystalline thermoplastics were studied. For each material, the projected damage area and residual compression strengths and strains were determined as a function of impact energy. Principal conclusions are: (1) incipient damage associated with a prominent load drop during the impact test seems to be decisive for residual properties; (2) subtle rate effects are present with some materials; and (3) results from the small scale tests parallel those in standard tests and may be adequate for screening purposes.

Srinivasan, K.↗

Elastoviscoplastic snap-through behavior of shallow arches subjected to thermomechanical loads

The problem of snap-through buckling of clamped shallow arches under thermomechanical loads is investigated. The analysis is based on nonlinear kinematic relations and nonlinear rate-dependent unified constitutive equations. A finite element approach is employed to predict the, in general, inelastic buckling behavior. The construction material is alloy B1900 + Hf, which is commonly utilized in high-temperature environments. The effect of several parameters is assessed. These parameters include the rise parameter and temperature. Comparison between elastic and elastoviscoplastic responses is also presented.

Simitses, George J.↗

High conductance thermal interface concept for space applications

An interface concept has been developed which produces high conductance at a thermal/mechanical joint without resorting to high clamping forces or potentially contaminating fillers such as thermal grease. This paper discusses the characteristics of several variations of the high conductance interface concept and compares them to those of existing interface concepts proposed for several Space Station applications. The application of the high conductance concept to thermal joints such as internal coldplate interfaces and external equipment module to heat acquisition plate interfaces would reduce the weight and complexity and increase the efficiency of the Space Station Thermal Management System.

Poulin, Elizabeth C.↗

Buckling analysis of fully anisotropic plates containing cutouts and elastically restrained edges

An analysis is developed which combines the Ritz and collocation methods for the stability solution of an anisotropic plate with a cutout and elastically restrained edges. Results are presented which agree closely with experiment for isotropic and orthotropic materials. Results are also given for restrained anisotropic plates with circular holes loaded in compression and shear. Difference is noted in the critical buckling loads between displacement and stress loaded panels as hole size is increased. Clamping is also seen to affect the trends in buckling associated with hole size.

Jones, Kevin M.↗

Buckling behavior of long symmetrically laminated plates subjected to compression, shear, and inplane bending loads

A parametric study of the buckling behavior of infinitely long symmetrically laminated anisotropic plates subjected to combined loadings are presented. The loading conditions considered are pure inplane bending, transverse tension and compression, and shear. Results obtained using a special purpose analysis are presented for clamped and simply supported plates. An important finding of the study is that the effects of anisotropy are much more pronounced in shear-loaded plates than in axial compression-loaded plates and plates loaded by pure inplane bending.

Nemeth, Michael P.↗

Error analysis of finite element results on plates with nonuniform grids

Discrete Dirac delta functions in two dimensions and the governing plate differential equations are used to produce continuous approximations from discrete finite-element data on nonuniform grids. The resulting continuous approximation when compared to the discrete data provides an error analysis. Moreover, the continuous approximation can be differentiated to compute continuous stresses needed for component failure prediction. Stresses can then be calculated accurately at boundaries and at interfaces where finite-element analysis alone may not provide reliable results. The continuous solution along with the differential equations also provides a residual error which is used in the error analysis. This is a unique feature of this approach. Two application examples of the procedure are provided. One example involves the linear response of a clamped square plate under uniform transverse load. Results from finite-element analysis and the continuous solution from the present analysis are compared to a closed-form elasticity solution. The continuous solution is used in a Zienkiewicz-Zhu error estimator to assess the performance of the present analysis. The continuous solution is observed to dramatically correct the finite-element results. In a second example, results for the nonlinear response of a stiffened panel are compared to the finite-element solution.

Sistla, Rajaram↗

A space-based microwave radar concept

A space-based microwave radar (SBR) concept is defined using a tether trans-receive antenna supported between two gravity gradient low earth-orbiting satellites. A cluster of four tether antennas each of 6 km maximum length and 1.5 km separation between tethers constitutes a radar. A system of eight to eleven such clusters constitutes the overall radar scheme which will cover approximately one third of the earth surface for detecting sea-based targets. Issues identified are the array structure, coherence of tethered arrays, grating lobe energy clamping, clutter effects, communications, system requirements and the overall radar system concept including stability considerations. This paper presents the base-line definition of an alternate space-based radar scheme.

Chakraborty, D.↗

Indium Foil Serves As Thermally Conductive Gasket

Indium foil found useful as gasket to increase thermal conductance between bodies clamped together. Deforms to fill imperfections on mating surfaces. Used where maximum temperature in joint less than melting temperature of indium. Because of low melting temperature of indium, most useful in cryogenic applications.

Eastman, G. Yale↗