Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “ceramic processing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 775 records · Page 43
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Venting temperature determines surface chemistry of magnetron sputtered TiN films

Surface properties of refractory ceramic transition metal nitride thin films grown by magnetron sputtering are essential for resistance towards oxidation necessary in all modern applications. Here, typically neglected factors, including exposure to residual process gases following the growth and the venting temperature T{sub v}, each affecting the surface chemistry, are addressed. It is demonstrated for the TiN model materials system that T{sub v} has a substantial effect on the composition and thickness-evolution of the reacted surface layer and should therefore be reported. The phenomena are also shown to have impact on the reliable surface characterization by x-ray photoelectron spectroscopy.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Onset of selective laser flash sintering of AlN

Abstract Flash sintering uses a combination of heating and electric fields to rapidly densify ceramics. Previously, it has been shown that a scanning laser can be used to initiate flash sintering in localized regions on an yttria‐stabilized zirconia (YSZ) sample in a process known as selective laser flash sintering (SLFS). In this work, we show using a combination of measurements of electric current flowing through the sample and observations of necks formed between powder particles that aluminum nitride (AlN) can also undergo SLFS. Scan conditions required to initiate SLFS are characterized over a range of laser powers and laser scan speeds in a dry nitrogen environment. It is shown that initiation of SLFS in AlN is governed by both the local input energy density per scan and heat dissipation and a numerical model is developed to predict temperatures during SLFS. Assuming the minimum temperature along the conductive path determines the onset of SLFS, the minimum temperature and time required is 450–670 K in 2–0.25 s for the pressed AlN pellets used in this study for laser scan speeds of 33–300 m/s, laser powers of 10–30 W, and an applied electric field of 3000 V/cm.

Gouws, Andre↗
DOE OSTI2016

Technical Improvements to an Absorbing Supergel for Radiological Decontamination in Tropical Environments

Argonne National Laboratory (Argonne) developed a superabsorbing gel-based process (SuperGel) for the decontamination of cesium from concrete and other porous building materials. Here, we report on results that tested the gel decontamination technology on specific concrete and ceramic formulations from a coastal city in Southeast Asia, which may differ significantly from some U.S. sources. Results are given for the evaluation of americium and cesium sequestering agents that are commercially available at a reasonable cost; the evaluation of a new SuperGel formulation that combines the decontamination properties of cesium and americium; the variation of the contamination concentration to determine the effects on the decontamination factors with concrete, tile, and brick samples; and pilot-scale testing (0.02–0.09 m2 or 6–12 in. square coupons).

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2015

Influence of annealing temperature on structural and optical properties of Lu{sub 2}O{sub 3}:Eu{sup 3+}, Tb{sup 3+} transparent films

Highlights: • Lu{sub 2}O{sub 3}:Eu{sup 3+}, Tb{sup 3+} films were synthesized by sol–gel and by dip-coating technique. • Effects of annealing treatment on structural and optical properties were studied. • Optogeometrical characteristics of synthesized films were analyzed. • X-ray diffraction results showed that Lu{sub 2}O{sub 3}:Eu{sup 3+}, Tb{sup 3+} crystallizes at 700 °C. • High reddish emission on transparent films with at least 1 μm thick was observed. - Abstract: High-optical quality Lu{sub 2}O{sub 3}:Eu{sup 3+} 5 mol%, X Tb{sup 3+} (X = 0–0.04 mol%) thin films were prepared by the sol–gel process and dip-coating technique. The procedure was as follows: lutetium, europium and terbium nitrates were used as precursors, and ethanol as a solvent. Etylenglycol (EG) was added as a sol stabilizer, and the pH was adjusted by acetic acid. After 10 dipping-cycles, followed by an annealing process (600–900 °C) for 1 h, transparent, smooth and crack-free films (ra = 8–9 nm) were formed. The X-ray diffraction (XRD) results showed crystallized films into the cubic structure at 800 °C. The ellipsometry results showed that the thickness of the films varied from 1 to 1.4 μm at 1000 and 600 °C, respectively. Finally, the films presented a typical Eu{sup 3+} red emission at 611 nm ({sup 5}D{sub 0} → {sup 7}F{sub 2}); furthermore, the effect of the Tb{sup 3+} content showed that the highest emission intensity corresponded to the lower Tb{sup 3+} content.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Solid–state synthesis of multicomponent equiatomic rare–earth oxides

Phase formation in multicomponent rare–earth oxides is determined by a combination of composition, sintering atmosphere, and cooling rate. Polycrystalline ceramics comprising various combinations of Ce, Gd, La, Nd, Pr, Sm, and Y oxides in equiatomic proportions were synthesized using solid–state sintering. The effects of composition, sintering atmosphere, and cooling rate on phase formation were investigated. Single cubic or monoclinic structures were obtained with a slow cooling of 3.3°C/min, confirming that rare–earth oxides follow a different structure stabilization process than transition metal high–entropy oxides. In an oxidizing atmosphere, both Ce and Pr induce a cubic structure, while only Ce plays that role in an inert or reducing atmosphere. Samples without Ce or Pr develop a single monoclinic structure. The structures formed at initial synthesis may be converted to a different one, when the ceramics are annealed in an additional atmosphere. Phase evolution of a five–cation composition was also studied as a function of sintering temperature. In conclusion, the binary oxides used as raw materials completely dissolve into a single cubic structure at 1450°C in air.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Potential of hybrid functionalized meso-porous materials for the separation and immobilization of radionuclides

Functionalized meso-porous materials are a class of hybrid organic-inorganic material in which a meso-porous metal oxide framework is functionalized with multifunctional organic molecules. These molecules may contain one or more anchor groups that form strong bonds to the pore surfaces of the metal oxide framework and free functional groups that can impart and or modify the functionality of the material such as for binding metal ions in solution. Such materials have been extensively studied over the past decade and are of particular interest in absorption applications because of the tremendous versatility in choosing the composition and architecture of the metal oxide framework and the nature of the functional organic molecule as well as the efficient mass transfer that can occur through a well-designed hierarchically porous network. A sorbent for nuclear applications would have to be highly selective for particular radio nuclides, it would need to be hydrolytically and radiolytically stable, and it would have to possess reasonable capacity and fast kinetics. The sorbent would also have to be available in a form suitable for use in a column. Finally, it would also be desirable if once saturated with radio nuclides, the sorbent could be recycled or converted directly into a ceramic or glass waste form suitable for direct repository disposal or even converted directly into a material that could be used as a transmutation target. Such a cradle-to- grave strategy could have many benefits in so far as process efficiency and the generation of secondary wastes are concerned.This paper will provide an overview of work done on all of the above mentioned aspects of the development of functionalized meso-porous adsorbent materials for the selective separation of lanthanides and actinides and discuss the prospects for future implementation of a cradle-to-grave strategy with such materials. (author)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

A High-Ceramic-Loading LATP–PVDF–Al 2 O 3 Composite Film for Lithium-Ion Batteries With Favorable Porous Microstructure and Enhanced Thermal Stability

A separator plays a crucial role in a Li-ion battery to carry liquid electrolytes while preventing short-circuiting between electrodes. Nevertheless, conventional commercial separators often exhibit poor wettability and are prone to shrink at elevated temperatures due to their limited thermal stability. Herein, we report a heat-resistant LATP–PVDF–Al 2 O 3 composite film with outstanding wetting performance. The thin film was prepared using ball mill mixing and tape-casting processes. Two solvents, NMP and glycerol, were applied to prepare the slurry, and a favorable microstructure in the film was created after drying. Here, the ionic conductivity of the film was tested at 1.39 mS cm –1 when paired with liquid electrolyte, almost double that of the commercial counterpart. The high ceramic loading of 70% improved both the thermal shrinkage resistance and dendrite inhibition of the membrane. When assembled in an NMC half-cell, the cycling capacity retentions of 92.8% and 92.1% are achieved after 50 cycles at 0.5 C and 1 C, demonstrating its capability to be used in Li-ion batteries.

25 ENERGY STORAGE↗
DOE OSTI2014

Thermal history sensors for non-destructive temperature measurements in harsh environments

The operating temperature is a critical physical parameter in many engineering applications, however, can be very challenging to measure in certain environments, particularly when access is limited or on rotating components. A new quantitative non-destructive temperature measurement technique has been proposed which relies on thermally induced permanent changes in ceramic phosphors. This technique has several distinct advantages over current methods for many different applications. The robust ceramic material stores the temperature information allowing long term thermal exposures in harsh environment to be measured at a convenient time. Additionally, rare earth dopants make the ceramic phosphorescent so that the temperature information can be interpreted by automated interrogation of the phosphorescent light. This technique has been demonstrated by application of YAG doped with dysprosium and europium as coatings through the air-plasma spray process. Either material can be used to measure temperature over a wide range, namely between 300°C and 900°C. Furthermore, results show that the material records the peak exposure temperature and prolonged exposure at lower temperatures would have no effect on the temperature measurement. This indicates that these materials could be used to measure peak operating temperatures in long-term testing.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Strengthening of C/SiC Composites by Electrophoretic Deposition of CNTs on a SiC Coating

The current study reports the enhancement of mechanical properties of carbon fiber-reinforced silicon carbide ceramic matrix composites (C/SiC CMCs) by the application of a carbon nanotube/silicon carbide (CNT/SiC) coating. CNTs were deposited on the surfaces of C/SiC composites using electrophoretic deposition (EPD), after which infiltration by SiC was achieved through a chemical vapor infiltration process. An EPD duration of 5 min was associated with a 40% increase in the ultimate flexural strength relative to that of composites with a pure SiC coating. The observed enhancement was rationalized by the microstructural observations of SiC infiltration into the porous CNT morphology and the subsequent formation of CNT/SiC layers on the surfaces of the composites and by the inherent toughness of the SiC whiskers. The flexural strength decreased with EPD durations greater than 5 min due to the formation of thick CNT meshes, which decreased the open porosity and thereby obstructed further SiC infiltration. This is a viable methodology for the improvement of mechanical properties of CMCs by the introduction of a ceramic coating containing CNT.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2019

Progress in development of SiC-based joints resistant to neutron irradiation

This study fills a knowledge gap regarding neutron-irradiation resistance of SiC joints for nuclear applications, by investigating high-dose neutron irradiation effects on the strength of selected joints and low-dose neutron irradiation effects on recently developed joints fabricated by state of the art processing methods. The joining methods used for the high-dose radiation study included pressure-assisted liquid-phase sintering (LPS) of SiC nanopowder, pressureless calcia-alumina glass ceramics joining, and reaction sintering of Ti-Si-C powders with hot-pressing. The joints were neutron-irradiated at 530 °C to 20 displacements per atom (dpa). Other joining methods included low-pressure LPS of cold-pressed SiC green body, pressureless reaction sintered Ti-Si-C powder joint, spark plasma–sintered Ti diffusion bond, and hot-pressed Ti diffusion bond, which were irradiated at ~500 °C to ~2 dpa. There was no notable degradation of torsional strengths of the joints following the high-dose irradiation. The irradiation-induced degradation at low neutron dose was highly dependent on joint type.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Novel yellowish-green emitting luminescence in Ca{sub 7}Si{sub 2}P{sub 2}O{sub 16}:Eu{sup 2+} phosphor

Graphical abstract: The phosphor has two separated emission centers with the dependent emission intensity on Eu{sup 2+} doping. There is a red-shift in the emission due to energy transfer with increasing the Eu{sup 2+}-doping. - Highlights: • Green-origin-emitting phosphors of Eu{sup 2+}-doped Ca{sub 7}Si{sub 2}P{sub 2}O{sub 16} were firstly prepared by chemical sol–gel method. • The tunable luminescence color was realized by the changing Eu{sup 2+}-doping in Ca{sub 7}Si{sub 2}P{sub 2}O{sub 16}. • Ca{sub 7}Si{sub 2}P{sub 2}O{sub 16}:Eu{sup 2+} displays two typical luminescence centers with the emission depending on Eu{sup 2+} doping. • Eu{sup 2+}-doped Ca{sub 7}Si{sub 2}P{sub 2}O{sub 16} phosphor has an excellent thermal stability on the temperature quenching. - Abstract: Color tunable green-origin-emitting phosphor of Eu{sup 2+}-doped phosphate-silicate Ca{sub 7}Si{sub 2}P{sub 2}O{sub 16} was prepared by chemical sol–gel method. The X-ray powder diffraction, the photoluminescence excitation and emission spectra, time resolved spectra, and thermal stability were measured. The excitation spectra can well match with the emission light of near UV-LED chips (360–400 nm). The tunable luminescence was realized by changing Eu{sup 2+}-doping concentration. Ca{sub 7}Si{sub 2}P{sub 2}O{sub 16}:Eu{sup 2+} displays two typical luminescence centers, which were suggested to originate from two Ca{sup 2+} sites in the host. With increasing Eu{sup 2+} doping concentrations, the green emission band shifts to long wavelength. Energy transfer between the two different Eu{sup 2+} ions is discussed by analyzing the photoluminescence excitation and emission spectra, concentration-dependent luminescence intensity, and lifetimes. The dependence of the luminescence intensity of Ca{sub 7}Si{sub 2}P{sub 2}O{sub 16}:Eu{sup 2+} on temperatures was measured. The activation energy (ΔE) for thermal quenching was reported.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Lithium stoichiometry of solid electrolytes based on tetragonal Li{sub 7}La{sub 3}Zr{sub 2}O{sub 12}

Graphical abstract: - Highlights: • We prepared Li{sub x}La{sub 3}Zr{sub 2}O{sub 8.5+0.5x} (x = 6, 7, 8, 9, 10) by the citrate–nitrate method. • We studied phase composition and conductivity of Li{sub x}La{sub 3}Zr{sub 2}O{sub 8.5+0.5x}. • We proposed a simple method to determine the carbonate impurity content in the solid electrolytes. • The synthesized solid electrolytes Li{sub x}La{sub 3}Zr{sub 2}O{sub 8.5+0.5x} (x = 7–9) have 1.32–3.49 wt.% Li{sub 2}CO{sub 3}. • The composition with x = 9 has high total conductivity, 7.5 × 10{sup −6} S cm{sup −1}, at room temperature. - Abstract: Samples of Li{sub x}La{sub 3}Zr{sub 2}O{sub 8.5+0.5x} (x = 6, 7, 8, 9, 10) were synthesized with the citrate–nitrate method. Neutron diffraction studies have shown the presence of lithium carbonate impurities in the synthesized compounds. We propose a simple and effective method to determine the carbonate impurity content in the solid electrolytes. The technique is based on the measurement of the carbon dioxide volume produced from the interaction of the investigated material with acid. Determined in this way, the content of Li{sub 2}CO{sub 3} in the synthesized electrolytes Li{sub 7}La{sub 3}Zr{sub 2}O{sub 12}, Li{sub 8}La{sub 3}Zr{sub 2}O{sub 12.5} and Li{sub 9}La{sub 3}Zr{sub 2}O{sub 13} are 1.32 ± 0.04, 1.95 ± 0.06 and 3.49 ± 0.10 wt.%, respectively. From the obtained data, the actual lithium content per formula unit of complex oxide was calculated for the synthesized compounds. The composition with x = 9 had the highest total conductivity, σ = 7.5 × 10{sup −6} S cm{sup −1}, at room temperature. All the investigated electrolytes have an activation energy of approximately 50 kJ mol{sup −1}.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and Electrical Transport Properties of Bi{sub 3}TiNbO{sub 9} High-Temperature Piezoceramics

High-density ceramic samples of the Bi{sub 3}TiNbO{sub 9} ferroelectric phase with a layered perovskite-like structure have been produced by tape casting slurry technology and hot pressing processes. The samples have been characterized by X-ray diffraction and dielectric, piezoelectric, and pyroelectric measurements. The results demonstrate that the samples have a well-defined texture due to the preferential orientation of the basal planes of their platelike grains across the pressing axis or along the film casting direction. The Curie temperature of the samples has been determined to be T{sub C} = 1180 K. The samples have anisotropic electrical transport characteristics. Their piezoelectric constants d{sub 33} in directions perpendicular and parallel to the texture plane is 22 and 5 pC/N, respectively. The conclusion has been drawn that the synthesized materials are potentially attractive for producing high-temperature piezoelectric elements.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Maturing ceramic am and establishing a qualification framework at los alamos national laboratory

We successfully produced specimens made from porcelain resin (Tethon3D) in three different orientations (Z=45mm, Z=4mm and Z=3mm) without any cracks or delamination, both before and after post-processing. Four-point flexural tests were conducted on these specimens. Among the three orientations, specimens printed in the Z=4mm direction showed the best flexural strength, followed by Z=3mm and Z=45mm.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Impedance Spectroscopy Study of the Electrical Properties of Cation-Substituted Barium Hexaaluminate Ceramics

We report on the behavior of frequency and temperature dependences of the impedance of a measuring cell in the form of a parallel-plate capacitor filled with barium hexaaluminate ceramics with four aluminum cations replaced by iron (BaO · 2Fe{sub 2}O{sub 3} · 4Al{sub 2}O{sub 3}). The measurements have been performed in the frequency range of 0.5–10{sup 8} Hz at temperatures of 20-375°C. A technique for determining the electrical properties of the investigated ceramics is proposed, which is based on an equivalent electric circuit allowing the recorded impedance spectra to be approximated with sufficiently high accuracy. The established spectral features are indicative of the presence of two electric relaxation times different from each other by three orders of magnitude. This fact is explained by the difference between the charge transport processes in the bulk of crystallites and thin intercrystallite spacers, for which the charge activation energies have been determined.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗