Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “THERMOPLASTICS”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 775 records · Page 43
All sourcesNASA NTRSDOE OSTI
DOE OSTI2012

Targeted Endovascular Temporary Vessel Occlusion with a Reverse Thermosensitive Polymer for Near-Bloodless Partial Nephrectomy: Comparison to Standard Surgical Clamping Techniques

Purpose: To determine whether reversible blood flow interruption to a randomly chosen target region of the kidney may be achieved with the injection of a reverse thermoplastic polymer through an angiographic catheter, thereby facilitating partial nephrectomy without compromising blood flow to the remaining kidney or adding risks beyond those encountered by the use of hilar clamping. Methods: Fifteen pigs underwent partial nephrectomy after blood flow interruption by vascular cross-clamping or injection of polymer (Lumagel Trade-Mark-Sign ) into a segmental artery. Five animals were euthanized after surgery (three open and two laparoscopic resection, cross-clamping n = 2), and 10 (open resection, cross-clamping n = 4) were euthanized after 6 weeks' survival. Blood specimens were obtained periodically, and angiogram and necropsy were performed at 6 weeks. Results: Selective renal ischemia was achieved in all cases. Surgical resection time averaged 9 and 24.5 min in the open and laparoscopic groups, respectively. Estimated blood loss was negligible with the exception of one case where an accessory renal artery was originally overlooked. Reversal of the polymer to a liquid state was consistent angiographically and visually in all cases. Time to complete flow return averaged 7.4 and 2 min for polymer and clamping, respectively. Angiography at 6 weeks revealed no evidence of vascular injury. Laboratory data and necropsies revealed no differences between animals undergoing vascular clamping or polymer injection. Conclusion: Lumagel was as effective as vascular clamping in producing a near bloodless operative field for partial nephrectomy while maintaining flow to the uninvolved portion of the affected kidney.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2025

Mechanical and Thermal Characterization of Additively Manufactured Carbon/Nylon 12 and Carbon/PEEK Composites

This study explores additive manufacturing of carbon fiber-reinforced thermoplastic composites using the Composite-Based Additive Manufacturing (CBAM) process. Carbon/Nylon 12 and Carbon/PEEK composites were fabricated and evaluated through mechanical (compression, tensile, flexural, and impact) and thermal (DSC and TGA) tests. Carbon/PEEK exhibited superior mechanical performance, with 97.5% higher tensile strength, 79.8% higher elastic modulus, and 59.6% higher flexural strength compared to Carbon/Nylon 12. Thermal testing showed that Carbon/PEEK had higher thermal stability, beginning degradation at 350 °C versus 298 °C for Carbon/Nylon. These results indicate that CBAM-fabricated Carbon/PEEK composites are suitable for applications requiring high strength and temperature resistance.

Additive manufacturing↗
DOE OSTI2018

Sustainable Use of Coffee Husks For Reinforcing Polyethylene Composites

The utilization of the coffee husk fiber (CHF) from the coffee industry as a reinforcing filler in the preparation of a cost-effective thermoplastic based composite was explored in this study. The chemical composition and thermal properties of the CHF were investigated and compared with those of wood fiber (WF). CHF proved to be mainly composed of cellulose, hemicellulose and lignin, and exhibited similar thermal behavior to WF. High density polyethylene (HDPE) composites with CHF loadings of from 40 to 70% were prepared using melt processing and extrusion. The processing properties, mechanical behavior, water absorption and thermal performance of these composites were investigated. The effect of maleated polyethylene (MAPE) used as a coupling agent on the composite was explored. The experimental results showed that increasing the CHF loading in the HDPE matrix resulted in an increase in the modulus and thermal properties of the composites, but resulted in poor water resistance. The addition of a 4% MAPE significantly improved the interfacial behavior of the hydrophilic lignocellulosic fiber and the hydrophobic polymer matrix.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Weathering on Mechanical, Antimicrobial Properties and Biodegradation Process of Silver Loaded TPE Compounds

The incorporation of antimicrobial metals such as silver is an alternative to protect the material against microbial attack. However, loaded polymer can lose its antimicrobial properties after some time of use, and the additive may even leak out into the environment becoming harmful to non-target organisms. This study aims to evaluate the mechanical properties and antimicrobial activity of silver containing thermoplastic elastomer (TPE) samples exposed to weathering and the influence of additive incorporation in material biodegradation in the soil. For this purpose, silver ions (Ag{sup +}-bentonite, Ag{sup +}-phosphate) and silver nanoparticles (AgNp-silica) based additives were blended in a formulation of SEBS, polypropylene and mineral oil. The test samples were exposed to natural ageing over nine months, and were then evaluated according to their mechanical properties, antimicrobial activity, and degree of crystallinity and surface characteristics. The biodegradation process before and after natural ageing was evaluated through the generation of carbon dioxide. The results show that the action of natural ageing reduced the mechanical properties of loaded and unloaded TPE, and modified the degree of crystallinity and the chemical characteristic of the TPE surface. The presence or type of additive did not influence material resistance after being exposed to weathering. A decrease in antimicrobial activity in samples after natural ageing was observed. At a variable level and according to the chemical content, generation of carbon dioxide from TPE samples was greater in aged samples than in unexposed ones.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Glass-Fiber Reinforcement as a Means of Recycling Polymers from Post-Consumer Applications

A major barrier to the recycling of post-consumer plastics is the commingled nature of these materials with consequent poor and variable mechanical, thermal and flow properties. Using polymers from end-of-life electronics, this comprehensive study demonstrates that glass-reinforcement is a viable method for reusing post-consumer plastics. In this work, a twin screw extruder was used to incorporate short glass fibers into polycarbonate containing varying amounts of polymeric impurities. The mechanical and melt flow properties of the compounded polycarbonate, having as much as 50% impurity, were studied. It was observed that, in the presence of 15 wt% short glass fibers, the measured mechanical and flow properties of the glass-reinforced material containing 25% impurity in the matrix phase, were indistinguishable from the corresponding properties of the virgin polymer and containing the same amount of glass reinforcement but no impurities. The effectiveness of this approach was confirmed by obtaining similar mechanical property data on a variety of other glass-filled thermoplastics.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Long-Term Leaching Effect on Decay Resistance of Wood-Plastic Composites Treated with Boron Compounds

In this study, water absorption, thickness swelling and decay resistance of thermoplastic composites treated with three types of boron compounds was investigated. Spruce wood flour was treated with boric acid (BA), borax (BX) and mixture of BA–BX, and then was reinforced at two loading rate (20 and 40 wt%) in polymer matrix. Decay test of the composites was performed using with a brown rot fungus Coniophora puteana and a white rot fungus Trametes versicolor both for leached and unleached samples. The morphologic evaluations of decayed samples were done by scanning electron microscopy. Composites containing higher wood flour loading resulted in increased water absorption, thickness swelling, weight loss and moisture content. Fungal decay susceptibility of WPCs was influenced by leaching test for 60 days. Boron compound treated composites showed higher weight loss and moisture content than controls in decay test. All tested performance parameters were considerably increased in BX containing composites.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Organo-Modified Clay Addition and Temperature on the Water Vapor Barrier Properties of Polyhydroxy Butyrate Homo and Copolymer Nanocomposite Films for Packaging Applications

Polymer nanocomposites, based on bacterial biodegradable thermoplastic polyester, poly(hydroxy-butyrate) (PHB), poly(hydroxyl-butyrate-co-hydroxy-valerate) (PHBHV), and commercial organo-modified montmorillonite (OMMT-Cloisite 10A) were prepared by solution casting method. This work aims to investigate the effect of Cloisite 10A type clay addition on the water vapour permeability properties of PHB/OMMT, and PHBHV/OMMT nanobiocomposite films. Temperature dependence of water vapor permeabilities of the films were also evaluated at various temperatures, and semi empirical permeability models were used to predict the permeability of polymer systems as a function of clay concentration and aspect ratio of nanoplates. Moreover, thermal, optical, and mechanical properties of the composites were examined by using varieties of techniques including differential scanning calorimeter (DSC), thermogravimetric analyzer (TGA), scanning electron microscope (SEM), and thin-film X-ray diffractometer (TF-XRD) respectively. Test results indicated that addition of highly intergallery swollen Cloisite 10A to the PHB/PHBHV, reduced the water vapor permeability up to 41 and 25% compared to native PHB and PHBHV films, respectively. Regarding the all mechanical properties measured, the maximum improvement was achieved for 3 wt% clay loaded samples for both PHB and PHBHV polymer composites. An increase of about 152 and 73% in tensile strength and of 77 and 18% in strain at break was achieved for PHB and PHBHV polymers, respectively. As a result of X-ray diffraction analysis, exfoliated structure was achieved at low clay loaded sample (1% w/w), however at higher concentration (3% w/w) the structure found as intercalated. Therefore, it is an evident that enhancement of characteristic properties highly depend on the dispersion level of clay particles in polymer matrix. The results obtained in this study show the feasibility of improvement of the properties of PHB based polymers with incorporation of nanoclay.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Reuse of Selected Lignocellulosic and Processed Biomasses as Sustainable Sources for the Fabrication of Nanocellulose via Ni(II)-Catalyzed Hydrolysis Approach: A Comparative Study

This study investigates for the first time the feasibility of isolating nanocellulose from several selected feedstocks via a novel Ni(II)-hydrolysis process, including lignocellulosic biomasses (oil palm trunk, banana peel and coconut husk) and processed biomasses (newspaper, tissue paper and cotton linter), with an obtained gravimetric yield ranging from 59.6 to 86.2%. The isolation of nanocellulose products from these selected feedstocks was verified by the successive removal of most of their non-cellulosic components (lignin and hemicellulose) and cellulose amorphous regions, the increase in the crystallinity index and the nanoscale of the individual crystals. Most importantly, the resultant nanocellulose products rendered better thermal stability than that of corresponding original sources, which are highly potential to be utilized as the new renewable sources of reinforcement materials with potential applications in bio-nanocomposites and thermoplastics. Therefore, this work proves the viability of direct production of nanocellulose from a variety of cellulosic sources by using Ni(II)-based transition metal salt catalyst. The results suggested that the concept of waste to wealth could be well executed from the obtained nanocellulose, which are greatly potential for various industrial applications.

09 BIOMASS FUELS↗
DOE OSTI2018

Biodegradability and Thermal Properties of Novel Natural Rubber/Linear Low Density Polyethylene/Thermoplastic Starch Ternary Blends

This work aimed to prepare biodegradable thermoplastic elastomers based on NR/LLDPE/TPS ternary simple blends to achieve some exclusive properties, i.e., good biodegradability in terms of water absorption and weight loss after burial, together with reasonable mechanical and thermal properties. A comparative study on biodegradability and other related properties of NR/LLDPE binary and NR/LLDPE/TPS ternary blends was performed. It was found that increasing the TPS proportion decreased storage modulus and complex viscosity. In addition, the size of dispersed TPS domains in the NR/LLDPE co-continuous matrix increased with TPS proportion, while the mechanical properties in terms of 100% moduli, tensile strength, elongation at break, and hardness decreased. This might be attributed to decreased interfacial adhesion with increasing size of TPS domains. Furthermore, increasing the TPS loading in the blend reduced the temperatures for 5 or 50% mass loss (T{sub 5} or T{sub 50}) and the degradation temperature (T{sub d}). However, the biodegradability improved, in terms of increased water absorption and weight loss after burial in soil, with the loading level of TPS.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Nano Graphene-Reinforced Bio-nanocomposites Based on NR/PLA: The Morphological, Thermal and Rheological Perspective

Bio-based graphene-reinforced thermoplastic elastomers (TPE) based on natural rubber (NR), and poly lactic acid (PLA) were successfully prepared via melt blending. The effect of graphene nanosheets (GNS) content and coupling agent were investigated on morphological, thermal and rheological properties of the PLA/NR/GNS bio-nanocomposites. More stable morphology of uniformly dispersed NR phase in the continuous PLA matrix with a relatively narrower diameter-size distribution was achieved in the presence of a compatibilizer. Moreover, transmission electron micrographs showed more improved dispersion of GNS with predominantly exfoliated morphology in the case of ENR-compatibilized PLA/NR/GNS bio-nanocomposites. Crystallization/melting studies revealed that, as the GNS content increased, the cold-crystallization peak, melting peak and glass-to-rubber transition temperature values shifted to higher temperatures and the crystallinities of blends slightly decreased (about 7%) which might be attributed to the reduction of polymeric segments mobility by the restricting effect of GNS. Dynamical mechanical investigation showed that the storage modulus (E′) increased about 25% by the introduction of GNS due to the inherent stiffness of GNS and the occurrence of compatibility in the PLA/NR blend in the presence of ENR. The presence of ENR shifted the T{sub g} of the NR phase and the PLA matrix towards each other which is a characteristic of higher miscibility and compatibility. The thermogravimetry (TGA) and derivative thermogravimetry (DTG) curves revealed higher thermal stability of the compatibilized-PLA/NR blends due to the enhanced interfacial adhesion and the homogenous dispersion of GNSs as direct effects of the presence of ENR. Rheological studies indicated that the formation of the effective GNS-polymer networks by the presence of ENR increased the storage modulus (G′) and complex viscosity (η*) value due to the effectiveness of the GNS in taking loads and restricted molecular motion, respectively. Graphical Abstract: .

36 MATERIALS SCIENCE↗
DOE OSTI2019

Abiotic Hydrolysis and Compostability of Blends Based on Cassava Starch and Biodegradable Polymers

When associated with polymer blends, starch may improve the biodegradability and compostability of other materials. The objectives of this work were to evaluate the abiotic hydrolysis and the composting process of films obtained from polymer blends between thermoplastic starch (TPS) and three other biodegradable polymers: poly[(butylene adipate)- co -(terephthalate)] (PBAT), poly(lactic acid) (PLA) and polyvinyl alcohol (PVA). PVA/TPS stood out as the most homogeneous blend and the one that showed the highest weight loss, with 46.21% of its initial weight remaining after abiotic hydrolysis tests. On the other hand, PBAT/TPS and PLA/TPS underwent more drastic and rapid degradation during composting in contrast to PVA/TPS. They became very fragmented after 21 days of composting, while the PVA/TPS was visually modified but remained unbroken until day 70. No blend sample exerted negative effects on the quality of the compost.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Additive Manufacturing of PLA and CF/PLA Binding Layer Specimens via Fused Deposition Modeling

As one of the most popular additive manufacturing techniques, fused deposition modeling (FDM) is successfully applied in aerospace, automotive, architecture, and other fields to fabricate thermoplastic parts. Unfortunately, as a result of the limited nature of the mechanical properties and mass in raw materials, there is a pressing need to improve mechanical properties and reduce weight for FDM parts. Therefore, this paper presents an experiment of a special polylactic acid (PLA) and carbon fiber (CF)/PLA-laminated experimental specimen fabricated using the FDM process. The mechanical properties and mass analysis of the new composites for the PLA and CF/PLA binding layer specimen are investigated experimentally. Through the experimental analysis, one can conclude that the mass of laminated specimen is lighter than the CF/PLA specimen, and the tensile and flexural mechanical properties are higher than the pure PLA specimen.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Manufacturing of a Metal Matrix Composite Coating on a Polymer Matrix Composite Through Cold Gas Dynamic Spray Technique

In this work, the manufacturing through cold gas dynamic spray (cold spray or CS) of metallic composite coatings of Al-Al{sub 2}O{sub 3} on organic composite substrates with thermoplastic PLA matrix and hemp fibers was studied. Alumina powders, with a mean diameter of 50 μm, were used blended with aluminum powders in three different weight concentration percentages (0, 15, 20, and 45%) as feedstock material in order to highlight and discuss the variations of the coating surface properties depending on the alumina percentage. The coatings were produced by using a low-pressure cold spray equipment. A detailed experimental campaign, including microstructural observations and confocal microscopy, was carried out to study the structure of the coatings. Moreover, the tribological behavior of the coatings was studied through both scratch test and pin-on-disk test. The experiments showed that a small addition of alumina improves the compactness of the coating and its resistance to scratch and wear behavior.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Post-process annealing of large-scale 3D printed polyphenylene sulfide composites

Large-scale extrusion-based additive manufacturing of high-performance thermoplastic composites like fiber reinforced polyphenylene sulfide (PPS) is well-suited for tooling applications to lower manufacturing costs and lead times. Autoclave tooling requires good mechanical performance at temperatures even above the glass transition temperature (T g ). In this work, the authors have investigated a post-process isothermal annealing technique to improve the mechanical properties of various grades of carbon fiber reinforced PPS components printed on the Big Area Additive Manufacturing (BAAM) system. Since PPS is a semi-crystalline polymer, crystallinity can change during annealing and affect the mechanical properties of the part. In addition, isothermal annealing can also lead to solid-state structural changes in the form of thermal and oxidative branching and/or crosslinking reactions in some grades of PPS which can alter the crystallization process. This work reports the effect of annealing on dynamic mechanical properties of BAAM printed components, along with studies to determine the effect of annealing on crystallinity and the occurrence of oxidative reactions. Results showed that isothermal annealing at 250 °C for 18 h improved the storage modulus of all selected grades (neat and reinforced) of PPS at temperatures above T g . Annealing led to an overall increase in the degree of crystallinity, with secondary crystallization taking place. Although oxidative structural changes were observed to occur more on the surface of the PPS parts, they primarily influenced the size of crystals formed and did not significantly alter the degree of crystallinity at various regions within the sample.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Plasma treatment on both adhesive tape and adherends for significantly enhanced CFRTP-related adhesive joints

Unlike existing literature that primarily concentrates on either the plasma treatment of adherends alone or solely on adhesive surfaces, this work leverages plasma modification of both adhesive in tape form and adherend surfaces to largely enhance the interfacial bonding between a thermoset-based adhesive tape and carbon-fiber-reinforced thermoplastic polymer (CFRTP) for structural bonding applications. Here, by conducting single lap shear tests on adhesively-bonded AA6061-CFRPPA (carbon-fiber-reinforced polyphthalamide) dissimilar joints, it is shown that the plasma treatment of adherends alone can increase the lap shear strength (LSS) of the joints by approximately 200% compared to non-treated counterparts. An additional plasma treatment of adhesive tape surfaces leads to even higher LSS improvement, reaching up to 315%, due to the formation of a denser crosslinked network of covalent bonds and a reduced area fraction of interfacial voids at the CFRPPA/adhesive interface. The highest plasma-enhanced LSS of the metal-CFRTP dissimilar joints rivals that of metal-metal joints, which is typically stronger than the joints associated with fiber-reinforced polymers. This study is important for achieving strong CFRTP-related structural components bonded using adhesive tape, providing better compatibility with plasma treatment and other joining methods like riveting compared to adhesive paste or liquid.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Effect of curing conditions on the dimensional and thermal stability of calcium phosphate cement for elevated temperature applications

Calcium phosphate cements (CPCs) are attractive materials for elevated temperature applications, like moulds to process thermoplastics up to 300 °C. The CPC resulting from the reaction of wollastonite with phosphoric acid cured at room temperature however contains hydrated phases like brushite, and is thus not stable when exposed to temperatures above 200 °C. A non-contact method based on digital image correlation demonstrated that isothermal curing at 60 °C reduces the thermal shrinkage up to 300 °C by 25%. This curing method results in the direct formation of the more stable monetite in a shorter curing time. The correlated results of TGA, pH of the filtration water, and DSC analysis on partially cured material indicate this. XRD diffractograms and SEM images in combination with EDX show the evolution of the transformation of wollastonite into monetite, and the structure and morphology of the formed material.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Impact of Immobilization on Intrafraction Motion for Spine Stereotactic Body Radiotherapy Using Cone Beam Computed Tomography

Purpose: Spine stereotactic body radiotherapy (SBRT) involves tight planning margins and steep dose gradients to the surrounding organs at risk (OAR). This study aimed to assess intrafraction motion using cone beam computed tomography (CBCT) for spine SBRT patients treated using three immobilization devices. Methods and Materials: Setup accuracy using CBCT was retrospectively analyzed for 102 treated spinal metastases in 84 patients. Thoracic and lumbar spine patients were immobilized with either an evacuated cushion (EC, n = 24) or a semirigid vacuum body fixation (BF, n = 60). For cases treated at cervical/upper thoracic (thoracic [T]1-T3) vertebrae, a thermoplastic S-frame (SF) mask (n = 18) was used. Patient setup was corrected by using bony anatomy image registration and couch translations only (no rotation corrections) with shifts confirmed on verification CBCTs. Repeat imaging was performed mid- and post-treatment. Patient translational and rotational positioning data were recorded to calculate means, standard deviations (SD), and corresponding margins {+-} 2 SD for residual setup errors and intrafraction motion. Results: A total of 355 localizations, 333 verifications, and 248 mid- and 280 post-treatment CBCTs were analyzed. Residual translations and rotations after couch corrections (verification scans) were similar for all immobilization systems, with SDs of 0.6 to 0.9 mm in any direction and 0.9 Degree-Sign to 1.6 Degree-Sign , respectively. Margins to encompass residual setup errors after couch corrections were within 2 mm. Including intrafraction motion, as measured on post-treatment CBCTs, SDs for total setup error in the left-right, cranial-caudal, and anterior-posterior directions were 1.3, 1.2, and 1.0 mm for EC; 0.9, 0.7, and 0.9 mm for BF; and 1.3, 0.9, and 1.1 mm for SF, respectively. The calculated margins required to encompass total setup error increased to 3 mm for EC and SF and remained within 2 mm for BF. Conclusion: Following image guidance, residual setup errors for spine SBRT were similar across three immobilization systems. The BF device resulted in the least amount of intrafraction motion, and based on this device, we justify a 2-mm margin for the planning OAR and target volume.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2024

Enhanced joining strength in additive-manufactured polylactic-acid structures fused by embedded heated metallic meshes

Additively manufactured thermoplastic polymers, such as polylactic acid (PLA), hold significant promise for sustainable engineering structures, including wind turbine blades. Upscaling these structures beyond the limitations of 3D printer build volumes is a challenge; fusion joining presents a potential solution. This paper introduces a displacement-controlled resistance welding process for PLA, as an alternative to the typical force-controlled methods. Here, we investigated the bonding quality of resistance-welded and adhesive-bonded PLA beams through three-point bending and measured the surface deformations using digital image correlation. Different metal meshes (30%/0.11 mm Ni—Cu, 34%/0.07 mm Ni—Cu, and 36%/0.25 mm Co—Ni) served as heating elements. The process parameters were varied for the 34%/0.07 mm Ni—Cu mesh to identify an optimum set of parameters. Results showed that this optimized displacement-controlled welding achieved 94% of the original strength of monolithic samples. This indicates that the new welding process not only ensures high-quality bonding and fine surface finishing but also promotes sustainability, recyclability, and economic efficiency in various polymer and composite structural applications.

Additive manufacturing↗