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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 775 records · Page 43

Space tug economic analysis study. Volume 2: Tug concepts analysis. Appendix: Tug design and performance data base

The tug design and performance data base for the economic analysis of space tug operation are presented. A compendium of the detailed design and performance information from the data base is developed. The design data are parametric across a range of reusable space tug sizes. The performance curves are generated for selected point designs of expendable orbit injection stages and reusable tugs. Data are presented in the form of graphs for various modes of operation.

Source record↗

Study of Alternate Space Shuttle Concepts. Volume 2. Part 1: Concept Analysis and Definition

Three different space shuttle systems have been defined and analyzed. The first is a stage-and-one-half system optimized to meet program requirements. The second is a two-stage, fully reusable system also designed to meet program requirements. The third is a convertible system which operates initially as a stage-and-one-half system and is subsequently converted to a two-stage, fully reusable system by reconfiguration of the orbiter vehicle and development of a booster vehicle. The design and performance of this third system must necessarily be compromised somewhat to facilitate the conversion. For each system, the applicable requirements, ground rules, and assumptions are defined. The characteristics of each system are listed and a detailed description and analysis of the system are presented. Finally, a cost analysis for the system is given.

Source record↗

Space tug.

The reusable space tug is a major system being planned for use with the space shuttle to augment its capability to deliver, retrieve, and support automated payloads. The reusable space tug will be designed to support all the planned missions beyond low earth orbit including geosynchronous orbit. Tug missions and requirements are discussed together with tug options, giving attention to existing transfer stages and growth stages. System studies for an interim tug concept are planned to begin in February 1973. Three independent studies will be conducted: two on cryogenic tugs and one on storable propellant tugs.-

Huber, W. G.↗

Space Shuttle status report.

A description is given of the design evolution during 1972-1973 of a reusable transportation system intended to place payloads of up to 65,000 lb in a 100 nm 28-degree inclination orbit, and to retrieve and return to earth 25,000 lb from orbit. The shuttle will be launched vertically as a rocket and will land horizontally as an airplane at about 170 kts with a cross range sufficient to return to the launch site after one orbit. The shuttle system is comprised of a reusable orbiter, two recoverable solid-propellant boosters, and an expendable liquid-propellant tank.

Peil, N. G.↗

Four Space Shuttle wing leading edge concepts.

A heat-pipe-cooled Space Shuttle orbiter wing leading edge was compared and evaluated against three alternate leading edge candidates: a refurbishable ablative design, and two other reusable versions employing coated columbium and carbon-carbon high-temperature segments. Each candidate concept was shown feasible in the Phase B environment. The reusable versions were all found to cost nearly the same and substantially less than the nonreusable ablative version. However, since current Shuttle trajectories produce higher heating rates than those used in this study, the carbon-carbon and heat pipe concepts are now the prime candidates for Shuttle leading edge thermal protection.

Niblock, G. A.↗

Metal-wool heat shields for space shuttle

The packaging of metal wool for reusable thermal heat shields applied to aerodynamic and other surfaces for the space shuttle was analyzed and designed, and samples were fabricated and experimentally studied. Parametric trends were prepared for selected configurations. An all-metal thermally efficient, reliable, reusable and producible heat shield system was designed and structurally tested for use on spacecraft aerodynamic surfaces where temperatures do not exceed 810 K. Stainless steel sheet, primarily for structure and secondarily in the transverse plane for thermal expansion, was shown to accommodate thermal expansion in all directions when restrained at the edges and heated to 1360 K. Aerodynamic loads of 0.35 x 1000,000 newtons/sq meter, and higher, may be easily accepted by structures of this design. Seven all-metal thermal protection specimens, 12.7 cm square and 2.5 cm thick were fabricated and are being experimentally evaluated at simulated shuttle entry conditions in an arc jet facility.

Miller, R. C.↗

Structural evaluation of candidate space shuttle thermal protection systems

The characteristics and development of a lightweight reusable thermal protection system for the space shuttle are discussed. The test articles consisted of metallic substrates with upper surfaces covered with all-silica, reusable, surface insulation material. The material is processed in the form of tiles. The external surfaces of the tiles are provided with a coating system which consists of a borosilicate coating with a silicon carbide emittance agent and impregnation with a hydrophobic agent. The finished tiles are attached to the metal substrate by adhesive bonding. Charts and graphs of the properties of the material are provided.

Burns, A. B.↗

Space Tug - Mission and program planning

An additional propulsive stage, carried in the payload bay, will be necessary for delivery of payloads to orbits beyond those which can be reached by the Shuttle alone. The concept of a reusable third stage, or Space Tug, has been under study for several years. Aspects of space tug operations planning are discussed together with payload studies, shuttle third stage program options, expendable stage studies, growth stage studies, and engine studies. Studies concerning reusable space tugs are considered, giving attention to a minimum development cost tug, a direct developed tug for 1983 operational capability, and a phased developed tug. Payload requirements are examined along with shuttle interface requirements, ground operations, and program options.

Wild, J. W.↗

Vibration and stress analysis of soft-bonded shuttle insulation tiles. Modal analysis with compact widely space stringers

An efficient iterative procedure is described for the vibration and modal stress analysis of reusable surface insulation (RSI) of multi-tiled space shuttle panels. The method, which is quite general, is rapidly convergent and highly useful for this application. A user-oriented computer program based upon this procedure and titled RESIST (REusable Surface Insulation Stresses) has been prepared for the analysis of compact, widely spaced, stringer-stiffened panels. RESIST, which uses finite element methods, obtains three dimensional tile stresses in the isolator, arrestor (if any) and RSI materials. Two dimensional stresses are obtained in the tile coating and the stringer-stiffened primary structure plate. A special feature of the program is that all the usual detailed finite element grid data is generated internally from a minimum of input data. The program can accommodate tile idealizations with up to 850 nodes (2550 degrees-of-freedom) and primary structure idealizations with a maximum of 10,000 degrees-of-freedom. The primary structure vibration capability is achieved through the development of a new rapid eigenvalue program named ALARM (Automatic LArge Reduction of Matrices to tridiagonal form).

Ojalvo, I. U.↗

Development of an advanced high-temperature fastener system for advanced aerospace vehicle application

The results of a program to develop a lightweight high temperature reusable fastening system for aerospace vehicle thermal protection system applications are documented. This feasibility program resulted in several fastener innovations which will meet the specific needs of the heat shield application. Three systems were designed from Hayes 188 alloy and tested by environmental exposure and residual mechanical properties. The designs include a clinch stud with a collar retainer, a weld stud with a split ring retainer, and a caged stud with a collar retainer. The results indicated that a lightweight, reusable, high temperature fastening system can be developed for aerospace vehicle application.

Kull, F. R.↗

Status report on nuclear electric propulsion systems

Progress in nuclear electric propulsion (NEP) systems for a multipayload multimission vehicle needed in both deep-space missions and a variety of geocentric missions is reviewed. The space system power level is a function of the initial launch vehicle mass, but developments in out-of-core nuclear thermionic direct conversion have broadened design options. Cost, design, and performance parameters are compared for reusable chemical space tugs and NEP reusable space tugs. Improvements in heat pipes, ion engines, and magnetoplasmadynamic arc jet thrust subsystems are discussed.

Stearns, J. W.↗

Testing the Shuttle heat-protection armor

The article deals with the thermal protection system (TPS) designed to keep Space Shuttle structures at 350 F ratings over a wide range of temperatures encountered in orbit, but also during prelaunch, launch, deorbit and re-entry, landing and turnaround. The structure, function, fabrication, and bonding of various types of reusable surface insulation and composite materials are described. Test programs are developed for insulation, seals, and adhesion bonds; leak tests and acoustic fatigue tests are mentioned. Test facilities include arc jets, radiant heaters, furnaces, and heated tunnels. The certification tests to demonstrate TPS reusability, structural integrity, thermal performance, and endurance will include full-scale assembly tests and initial orbital flight tests.

Strouhal, G.↗

Space Shuttle Main Propulsion System

The Space Shuttle Main Propulsion System provides the impulse to transfer the reusable Orbiter of the Space Shuttle Transportation system and its payload from earth to earth orbit. Both cryogenic and solid rocket propulsion systems are utilized. The selected systems are characterized by (1) reusability wherever possible to reduce program cost, (2) design pressures, and other important design parameters, for the liquid propellant engine significantly higher than past programs for increased performance, and (3) advanced materials and manufacturing processes to withstand the extreme environments. The approaches for solution of these varied problems are emphasized.

Wood, C. C.↗

Snap-in compressible biomedical electrode

A replaceable, prefilled electrode enclosed in a plastic seal and suitably adapted for attachment to a reusable, washable cap having snaps thereon is disclosed. The apparatus is particularly adapted for quick positioning of electrodes to obtain an EEG. The individual electrodes are formed of a sponge body which is filled with a conductive electrolyte gel during manufacture. The sponge body is adjacent to a base formed of a conductive plastic material. The base has at its center a male gripper snap. The cap locates the female snap to enable the electrode to be positioned. The electrode can be stored and used quickly by attaching to the female gripper snap. The snap is correctly positioned and located by mounting it in a stretchable cap. The cap is reusable with new electrodes for each use. The electrolyte gel serves as the contact electrode to achieve a good ohmic contact with the scalp.

Frost, J. D., Jr.↗

Evaluation of three thermal protection systems in a hypersonic high-heating-rate environment induced by an elevon deflected 30 deg

Three thermal protection systems proposed for a hypersonic research airplane were subjected to high heating rates in the Langley 8 foot, high temperature structures tunnel. Metallic heat sink (Lockalloy), reusable surface insulation, and insulator-ablator materials were each tested under similar conditions. The specimens were tested for a 10 second exposure on the windward side of an elevon deflected 30 deg. The metallic heat sink panel exhibited no damage; whereas the reusable surface insulation tiles were debonded from the panel and the insulator-ablator panel eroded through its thickness, thus exposing the aluminum structure to the Mach 7 environment.

Taylor, A. H.↗

Space transportation systems, 1980-2000

An overview of projected space transportation systems for the 1980-2000 period is presented. Methods for meeting the requirements in that area are documented through a description of the Space Shuttle and its current upper stages, reusable transfer vehicles, Shuttle uprating, fully reusable and single-stage transports, heavy lift vehicles, and advanced vehicles for orbital transfer and lunar landing. The structure of the liquid oxygen/liquid hydrogen boosters, cryogenic propellants, whose main propulsion system is a derivative of the RL-10 engine used in the Centaur launch, and mixed mode propulsion engine is also described, as is the flyback booster concept and such related issues as propellants and rocket engines, staging velocity, configuration shape, and whether it should be manned or unmanned. Especially noted are proposed propulsion systems going beyond the present Shuttle such as the nuclear and electric propulsion concepts, the resistojet, using liquid hydrogen, ion thruster, using argon, magnetoplasmadynamic thrusters, solar thermal rocket, and solar sail concept where the basic idea is to use a 'sail' of thin reflective material to generate a net force by reflection of solar radiation.

Cohan, C. J.↗

Prolonging the Life of Refractory Fillers

Useful life of refractory glass-cloth gap filler is increased by coating it with a suspension of silicon carbide in butanol and polyethylene. Coating is applied to refractory-fiber cloth filler that seals gaps between insulating tiles on Space Shuttle orbiter. Tests showed that cloth fibers would be embrittled by extreme temperatures encountered on reentry into Earth's atmosphere and that only 25 percent of the thousands of fillers would be reusable after a mission. With coating, 85 percent of fillers would be reusable.

Schomburg, C.↗

Orbiter/launch system

The system includes reusable turbojet propelled booster vehicles releasably connected to a reusable rocket powered orbit vehicle. The coupled orbiter-booster combination takes off horizontally and ascends to staging altitude and speed under booster power with both orbiter and booster wings providing lift. After staging, the booster vehicles fly back to Earth for horizontal landing and the orbiter vehicle continues ascending to orbit.

Jackson, L. R.↗