Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Helium cooling”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 775 records · Page 43
All sourcesNASA NTRSDOE OSTI
NASA NTRS2005

Liquid Nitrogen (Oxygen Simulent) Thermodynamic Venting System Test Data Analysis

In designing systems for the long-term storage of cryogens in low gravity space environments, one must consider the effects of thermal stratification on excessive tank pressure that will occur due to environmental heat leakage. During low gravity operations, a Thermodynamic Venting System (TVS) concept is expected to maintain tank pressure without propellant resettling. The TVS consists of a recirculation pump, Joule-Thomson (J-T) expansion valve, and a parallel flow concentric tube heat exchanger combined with a longitudinal spray bar. Using a small amount of liquid extracted by the pump and passing it though the J-T valve, then through the heat exchanger, the bulk liquid and ullage are cooled, resulting in lower tank pressure. A series of TVS tests were conducted at the Marshall Space Flight Center using liquid nitrogen as a liquid oxygen simulant. The tests were performed at fill levels of 90%, 50%, and 25% with gaseous nitrogen and helium pressurants, and with a tank pressure control band of 7 kPa. A transient one-dimensional model of the TVS is used to analyze the data. The code is comprised of four models for the heat exchanger, the spray manifold and injector tubes, the recirculation pump, and the tank. The TVS model predicted ullage pressure and temperature and bulk liquid saturation pressure and temperature are compared with data. Details of predictions and comparisons with test data regarding pressure rise and collapse rates will be presented in the final paper.

Hedayat, A.↗
NASA NTRS1995

He II Liquid/Vapor Phase Separator for Large Dynamic Range Operation

A phase separator, which separates helium vapor from liquid superfluid helium (He II), is an indispensable device for space cryogenics. The most recent approach to the Space Infrared Telescope Facility (SIRTF) uses a new design concept in which only the detector package is cold at launch, the remainder of the telescope being subsequently cooled to operating temperature on orbit. Therefore, a large dynamic operational range is required of the cryogen system. This is a report of initial laboratory test results with candidate porous plugs as phase separators. Mass flow rates and pressure and temperature differences across a porous plug were measured in this experiment. Relatively large mass flow rates were observed even at small pressure differences. In the high mass flow rate region, a hysteresis was observed with increases and decreases of the pressure difference. A linear theory is proposed and compared with experimental data to explain several phenomena observed in this system.

Phase Separator, Space Cryogenics↗
DOE OSTI2023

PIPII cryoplant non thermal cycling updates

The Proton Improvement Plan-II (PIP-II) is a crucial upgrade to the Fermilab accelerator complex, featuring a new 800-MeV Superconducting Radio-Frequency (SRF) linear accelerator (LINAC) with 23 cryomodules operating at 2K. The LINAC thermohydraulic conditions are satisfied by the cryogenic subsystems: Cryogenic Distribution System (CDS), a helium refrigerator cold box (CB), a warm compression station (WCS) and a helium recovery system (RSYS). The accelerator has a strict requirement of non-thermal cycling of the LINAC cryomodules during planned and unplanned subsystem outages. This paper presents an integrated operating modes analysis of the of the LINAC/CDS thermohydraulic loads satisfied by the CB/WCS cooling system supported by the RSYS inventory management system. The study is based on latest cryoplant and CDS engineering deliverables, as well as the recent performance data from single cryomodule qualification tests performed at the Fermilab PIP-II Injector Test test s tand. The study evaluates both normal and abnormal operating modes, with a focus on identifying integrated scenarios that put subsystems components under stress. The conclusions of this study will help build redundancy to reduce the risk of thermal cycles during planned and unplanned subsystem outages.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
NASA NTRS1980

A review of the NASA/OAST cryogenic coolers technology program

Low and ultra low temperature cryogenic cooler systems for future space missions include mechanical, solid cryogen, gas adsorption, superfluid helium, helium-3, and magnetic (adiabatic demagnetization) coolers. Operating lifetimes required vary from a few weeks for a Shuttle/Spacelab mission to as long as nine years for missions to the outer planets. Temperature requirements vary from tens to tenths of kelvin. At the higher temperature, cooling loads for detectors, instruments and associated shields may be as high as 15 watts. The general requirements for low and ultra low temperature and techniques that can be employed to achieve these temperatures at expected heat loads are discussed. The NASA Centers involved in the R & T efforts and the type of cooler systems on which they are focusing their effort are considered as well as the thrust of R & T effort for each cooler type. Projected missions that will use the technology are identified.

Lundholm, J. G., Jr.↗
NASA NTRS1995

(abstract) Wide Dynamic Range Porous Plug and Vent Line for SIRTF

The most recent approach to the Space Infrared Telescope Facility (SIRTF) uses a new design concept in which the telescope is launched warm and subsequently cooled to operating temperture on orbit. At launch the cryostat is at 2 K and the telescope is at room temperature. Cooldown of the telescope will be accomplished initially through radiation to space. Final cooldown to the 5.5 K operating temperature is done with helium vapor. Initially the helium flow on orbit will be 10 to 20 times larger than required for steady-state operation. The vent line and the liquid-vapor phase separator (porous plug) therefore must accomodate a large dynamic operational range. For ground testing of IR instruments, the required temperature is 1.5 K. The helium tank temperature for both ground testing and space operations thus needs to be 1.4 K. We will present a discussion of the requirements, a conceptual design, and initial laboratory test results with candidate porous plugs and associated instrumentation. A discussion of possible connections to the design of Gravity Probe-B cryostat will also be presented.

infrared space helium cryostat↗
NASA NTRS1995

Wide Dynamic Range Porous Plug for SIRTF

The most recent approach to the Space Infrared Telescope Facility (SIRTF) uses a new design concept in which the telescope is launched warm and subsequently cooled to operating temperature on orbit. At launch, the cryostat is at 2 K and the telescope is at room temperature. Cooldown of the telescope will be accomplished initially through radiation to space. Final cooldown to the 5.5 K operating temperature is done with helium vapor. Initially, the helium flow on orbit will be 20 to 30 times larger than required for steady-state operation. The vent line and the liquid/vapor phase separator (porous plug) therefore must accommodate a large dynamic operational range.For ground testing of IR instruments, the required temperature is 1.5 K. The helium tank temperature for both ground testing and space operations thus needs to be at 1.4 K. We present a discussion of the requirements, a conceptual design, and initial laboratory test results with candidate porous plugs and associated instrumentation. A discussion of possible connections to the design of the Gravity Probe-B cryostat will be presented also.

SIRTF, Liquid/Vapor Phase, Separator, Porous Plug↗
NASA NTRS2013

Commissioning of the Liquid Nitrogen Thermo-Siphon System for NASA-JSC Chamber-A

NASA's Space Environment Simulation Laboratory's (SESL) Chamber A, located at the Johnson Space Center in Houston Texas has recently implemented major enhancements of its cryogenic and vacuum systems. The new liquid nitrogen (LN2) thermo-siphon system was successfully commissioned in August of 2012. Chamber A, which has 20 K helium cryo-panels (or shrouds ) which are shielded by 80 K nitrogen shrouds, is capable of simulating a deep space environment necessary to perform ground testing of NASA s James Webb Space Telescope (JWST). Chamber A s previous system used forced flow LN2 cooling with centrifugal pumps, requiring 200,000 liters of LN2 to cool-down and consuming 180,000 liters per day of LN2 in steady operation. The LN2 system did not have the reliability required to meet the long duration test of the JWST, and the cost estimate provided in the initial approach to NASA-JSC by the sub-contractor for refurbishment of the system to meet the reliability goals was prohibitive. At NASA-JSC's request, the JLab Cryogenics Group provided alternative options in 2007, including a thermo-siphon, or natural flow system. This system, eliminated the need for pumps and used one tenth of the original control valves, relief valves, and burst disks. After the thermo-siphon approach was selected, JLab provided technical assistance in the process design, mechanical design, component specification development and commissioning oversight, while the installation and commissioning operations of the system was overseen by the Jacobs Technology/ESC group at JSC. The preliminary commissioning data indicate lower shroud temperatures, 70,000 liters to cool-down and less than 90,000 liters per day consumed in steady operation. All of the performance capabilities have exceeded the design goals. This paper will outline the comparison between the original system and the predicted results of the selected design option, and the commissioning results of thermo-siphon system.

Homan, J.↗
NASA NTRS2013

Commissioning of the Liquid Nitrogen Thermo-Siphon System for NASA-JSC Chamber A

NASA s Space Environment Simulation Laboratory s (SESL) Chamber A, located at the Johnson Space Center in Houston Texas has recently implemented major enhancements of its cryogenic and vacuum systems. The new liquid nitrogen (LN) thermo-siphon system was successfully commissioned in August of 2012. Chamber A, which has 20 K helium cryo-panels (or shrouds ) which are shielded by 80 K nitrogen shrouds, is capable of simulating a deep space environment necessary to perform ground testing of NASA s James Webb Space Telescope (JWST). Chamber A s previous system used forced flow LN cooling with centrifugal pumps, requiring 220,000 liters of LN to cool-down and consuming 180,000 liters per day of LN in steady operation. The LN system did not have the reliability required to meet the long duration test of the JWST, and the cost estimate provided in the initial approach to NASA-JSC by the subcontractor for refurbishment of the system to meet the reliability goals was prohibitive. At NASA-JSC s request, the JLab Cryogenics Group provided alternative options in 2007, including a thermo-siphon, or natural flow system. This system, eliminated the need for pumps and used one tenth of the original control valves, relief valves, and burst disks. After the thermo-siphon approach was selected, JLab provided technical assistance in the process design, mechanical design, component specification development and commissioning oversight, while the installation and commissioning operations of the system was overseen by the Jacobs Technology/ESC group at JSC. The preliminary commissioning data indicate lower shroud temperatures, 68,000 liters to cool-down and less than 91,000 liters per day consumed in steady operation. All of the performance capabilities have exceeded the design goals. This paper will outline the comparison between the original system and the predicted results of the selected design option, and the commissioning results of thermo-siphon system.

Homan, J.↗
NASA NTRS1982

Miniature J-T refrigators using adsorption compressors

More sophisticated cooling systems for the employed detectors will be needed to satisfy the demand for higher resolution and sensitivity of various detectors used in space missions. The design of the cooling system must take into consideration the unique environment of space vehicles. It is pointed out that a deep space vehicle usually has an ample supply of waste heat from a radioisotope thermoelectric generator (RTG) and has a heat sink near zero Kelvin. Passive radiative coolers have been used for cooling temperatures above 90 K. Cooling below 90 K is currently handled by phase changes of solid or liquid cryogens or mechanical refrigeration. However, the weight of the cryogen may be a problem in a long duration space mission. Refrigerators of small cooling capacity are required in many spacecraft applications. For some future NASA missions, a multistage Joule-Thomson refrigerator using adsorption compressors appears particularly attractive. A study is discussed of four different refrigeration stages which use charcoal as the adsorbent. The adsorbed gases are nitrogen, helium, hydrogen, and neon.

Chan, C. K.↗
DOE OSTI2020

Corrigendum and Addendum: Helium flux effects on bubble growth and surface morphology in plasma-facing tungsten from large-scale molecular dynamics simulations (2019 Nucl. Fusion 59 066035)

Two of the simulations discussed in a prior article (Hammond et al 2019 Nucl. Fusion 59 066035) were affected by a simulation glitch. We repeated the affected calculations and discuss them here. Here, the overall conclusions are essentially unchanged, though the details are different. In particular, observations that we referred to as ‘concerted bursting’ were caused primarily by non-physical heating and cooling applied by the thermostat after most atoms’ velocities were deleted (for reasons that are not known for certain). The phenomenon of one bubble bursting and causing another nearby bubble to burst does exist, though its effects are much less spectacular in the absence of non-physical driving forces. The observation of an interconnected network of sub-surface cavities formed by burst bubbles is real, and the observation of holes on the surface 1–2 nm in diameter is also confirmed.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
NASA NTRS1994

A Microgravity Helium Dilution Cooler

We are developing a He-3-He-4 dilution cooler to operate in microgravity. It uses charcoal adsorption pumps and heaters for its operation; it has no moving parts. It currently operates cyclically to well below 0.1 K and we have designed a version to operate continuously. We expect that the continuous version will be able to provide the long-duration cooling that many experiments need at temperatures down to 0.040 K. More importantly, such a dilution cooler could provide the precooling that enables the use of adiabatic demagnetization techniques that can reach temperatures below 0.001 K. At temperatures below 0.002 K many fascinating microgravity experiments on superfluid He-3 become possible. Among the possibilities are: research into a superfluid He-3 gyroscope, study of the nucleation of the B-phase of superfluid He-3 when the sample is floating out of contact with walls, study of the anisotropy of the surface tension of the B-phase, and NMR experiments on tiny free-floating clusters of superfluid He-3 atoms that should model the shell structure of nuclei.

Roach, Pat R.↗
DOE OSTI2021

Cryogenic Considerations for Superconducting Magnet System Design for the Material Plasma Exposure eXperiment (MPEX)

The Material Plasma Exposure eXperiment (MPEX) has been proposed as a facility to address plasma material interaction knowledge gaps to qualify and develop materials and technologies that surround plasma environments for future fusion reactors. Utilizing different radio-frequency (rf) heating technologies, MPEX is a linear plasma device that will generate fusion reactor–like plasmas with energies and particle fluxes at the target materials with electron temperatures of 1 to 15 eV, electron densities of 10 20 to 10 21 m -3 , and ion fluxes greater than 10 24 m -2 s -1 . Starting with the MPEX requirements with respect to magnetic fields between 0.1 and 2.5 T and warm bores of either 0.65 m or 1.56 m, conceptual designs for a superconducting magnet system have been developed that utilize multiple NbTi windings distributed across seven cryostats to accommodate rf heating, water cooling, and vacuum systems needed for MPEX. While the cryogenic and magnet technologies relative to the field and space requirements are mature, the integration of these technologies across multiple cryostats presents several technical and logistical challenges. An analysis of the preferred refrigeration approach, modular recondensing liquid helium cryocoolers, was performed. Utilizing a design margin of a factor of two, this approach is feasible within the current design requirements for MPEX with some considerations related to its implementation within the thermal shields and the magnet subsystem geometries.

Duckworth, Robert↗
DOE OSTI2021

Test Article and Test Plan for Heat-Pipe Gap-Conductance Testing

The SPHERE Facility at INL is established to test phenomena related to heat pipes in nuclear applications. The current capability of the SPHERE testbed is operation of liquid alkali-metal-cooled heat pipes in a variety of atmospheres. The controlled atmosphere can be used to prevent oxidation of system parts and also to affect the thermal conductivity of gases for any interfacial gaps within the heat-pipe assembly. Currently available modes are vacuum, air, nitrogen, helium, and argon. Controlled mixtures of helium and argon are available to vary the thermal conductivity of the gas. The primary test article will be based on the existing 7-hole block design used for shakedown testing of the SPHERE Facility. The SPHERE test stand will be used with test articles to establish the conductivity between fuel elements as well as between the heat pipe and other layers of the fuel-rod assembly. Existing and new test blocks will be used and modified with additional instrumentation to establish the thermal conductivity between the gap of the block wall and the heat pipes.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
NASA NTRS1987

Servicing operations for the SIRTF Observatory at the Space Station

This paper describes the servicing requirements, plans, and proposed Space Station-based servicing operations for the Space Infrared Telescope Facility (SIRTF) Observatory. SIRTF is a cryogenically-cooled, long-life, one meter class space telescope which will be operated by NASA as a free-flying observatory for infrared astronomy, in the mid-1990's. To achieve its 5-year lifetime requirement (10 year goal), SIRTF must be replenished periodically with cryogenic helium and have its life-limited modular subsystems replaced; capability for contingency repair of warm components will also be provided in the Observatory design. A general description of the SIRTF Observatory is given, including options for the support systems (spacecraft). The overall servicing philosophy and plans are addressed with scheduling and needed support elements described. A proposed Space Station-based servicing scenario is described, including orbital transfer, servicing and checkout operations. A detailed description and timeline for liquid helium replenishment operations is provided, including a conceptual design and technology development program for the cryogenic helium transfer dewar (tanker). Finally, a preliminary SIRTF spares/logistics philosophy is outlined, including tradeoffs to be considered.

Wiltsee, Christopher B.↗
NASA NTRS1994

Properties and evolution of the central stellar cluster

The implications of recent near-infrared imaging and spectroscopy of the Galactic center stellar cluster are discussed. The central parsec appears to be powered by a cluster of hot, massive stars of which the IRS 16 complex is the central core. In the 1 to 2 micrometer band, the brightest members of this cluster are 10 to 15 HeI/HI emission line stars that can be characterized as approximately 20000 K, helium rich, very luminous supergiants. The He-I/H-I stars can account for a major fraction of the total and Lyman continuum luminosity of the central parsec, but hotter, earlier type stars are probably required in addition to account for the He-continuum. The brightest cool stars in the central parsec are red supergiants, and asymptotic giant branch stars. Two scenarios for the evolution of the central stellar core are presented: one involves a small star formation burst years ago that was the result of substantial prior gas influx into the core. In this scenario the Galactic center is presently in a short-lived, post-main sequence 'wind phase'. The second scenario involves the buildup of massive stars by sequential merging of lower mass stars. The intense mass loss from the hot stars probably affects strongly the gas dynamics in the central 0.1 pc and may prevent gas to accelerate onto the possible central hole.

Genzel, R.↗
NASA NTRSDate not supplied

Ground-Based Cryogenic Leak Test of Fittings for Cryogenic Fluid Management

Mechanically connected fluid joints are virtually unavoidable in complex cryogenic system designs. In the case of spacecraft, the performance of these joints is critical to mission success. This is especially true for long-duration space missions where even very low leak rates can eventually lead to significant propellant losses or failure of vital cryogenic cooling systems. NASA has recently undertaken an effort to quantify the leak rate of Vacuum Coupling Radiation (VCR) fittings over the temperature range from ambient to 20 K, both before and after exposure to a launch vibration profile. A test apparatus employing a cryocooler and a calibrated helium mass spectrometer was developed, validated, and used to obtain quantifiable leak rates at a fitting test pressure of 31 bar (450 psig). Three different fitting sizes were tested, 25.4 mm (¼ inch), 12.7 mm (½ inch), and 6.35 mm (1 inch) and two gasket materials, stainless steel, and silver-plated nickel. Each fitting configuration (size/seal material) was subjected to two consecutive cryogenic thermal cycles/measurement tests, followed by a launch vibration test profile at ambient temperature, and then two additional cryogenic thermal cycles/measurement tests. The design and development of the test apparatus, and test data are presented and discussed in detail.

G J Tamasy↗
NASA NTRS1980

Some experience with arc-heater simulation of outer planet entry radiation

An electric arc heater was operated at 800 amperes and 100,000 pa (1 atm) with hydrogen, helium, and two mixtures of hydrogen and helium. A VUV-scanning monochromator was used to record the spectra from an end view while a second spectrometer was used to determine the plasma temperature using hydrogen continuum radiation at 562 nm. Except for pure helium, the plasma temperature was found to be too low to produce significant helium radiation, and the measured spectra were primarily the hydrogen spectra with the highest intensity in the pure hydrogen case. A radiation computer code was used to compute the spectra for comparison to the measurements and to extend the study to simulation of outer planet entry radiation. Conductive cooling prevented ablation of phenolic carbon material samples mounted inside the arc heater during a cursory attempt to produce radiation absorption by ablation gases.

Wells, W. L.↗
NASA NTRS1989

Apparatus for measuring high-flux heat transfer in radiatively heated compact exchangers

An apparatus is described which can deliver uniform heat flux densities of up to 80 W/sq cm over an area 7.8 cm x 15.2 cm for use in measuring the heat transfer and pressure drop in thin (6 mm or less), compact heat exchangers. Helium gas at flow rates of 0 to 40 kg/h and pressures to 6.9 MPa (1000 psi) is the working fluid. The instrumentation used in the apparatus and the methods for analyzing the data is described. The apparatus will be used initially to test the performance of prototype cooling jackets for the engine struts of the National Aerospace Plane (NASP).

Olson, Douglas A.↗