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At least 775 records · Page 43
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Effect of Drying on Corrosion Mitigation of Hanford Transfer Lines

Radioactive waste is stored in underground, carbon-steel double-shell tanks at the Department of Energy Hanford site. The waste is transferred between the tanks and other assets using the transfer lines spanning throughout the various tank farms at Hanford. The transfer lines consist of a pipe-in-pipe design, small diameter pipes, and are not piggable. Recent inspection data of the transfer lines have shown areas with corrosion on both interior of the encasements and exterior of the primary pipes, with nearly 50 percent wall loss on the primary pipes and nearly 25% wall loss on the encasement pipes due to pitting corrosion. The visual inspections of the transfer lines have shown presence of corrosion products near the pipeline risers and beyond. It has been hypothesized that the corrosion is predominantly due to the high humidity conditions and in some cases is driven by the presence of residual hydrotest water in the encasement and the associated contact with the safety significant primary pipe. Therefore, drying of the transfer lines could lead to corrosion mitigation. Experimental studies are being conducted to understand the effect of environmental conditions, especially, relative humidity and temperature, on transfer line grade carbon steel corrosion and on mitigating corrosion. The experimental conditions are selected based on the seasonal temperature changes, and relative humidity conditions ranging from 30 to 100 percent. The experimental data will be used as guidance for maintaining a dry environment that will help mitigate the transfer-line corrosion caused by the high humidity conditions.

Shukla, Pavan K.↗
DOE OSTI2025

Hydride Reprecipitation in Prototypical 17x17 PWR Fuel Rods after Simulated Vacuum Drying Conditions

Light water reactor (LWR) fuel rod cladding picks up hydrogen as it oxidizes in reactor. Once the hydrogen concentration exceeds the solubility limit, zirconium hydride platelets precipitate, generally in the circumferential direction. In preparation for dry storage, elevated temperatures can dissolve some of the circumferential hydrides, which during cooling can then reprecipitate in a direction perpendicular to the hoop stress (radially). From 2019 to 2024, ORNL published a series of reports that included metallographic observations of cladding after a thermal transient to 400°C followed by slow cooling. The simulated dry storage process was performed on three full-length 17x17 PWR fuel rods at their as-discharged rod internal pressure. There were two important observations from the metallographic examinations of these heat-treated rods: (1) the propensity for hydride reorientation is strongly influenced by nearby as-discharged precipitated hydrides, (2) the radial hydrides observed near the cladding inner diameter were often associated with cracks in the pellet. Subsequent modeling using the BISON fuel performance code that considered the effects of pellet cracks and pellet-cladding bonding observed in high-burnup fuel support the conclusion that pellet cracks enhance the local hoop stress in the cladding creating preferential sites for hydride reorientation, and that the influence of the pellet cannot be ignored in accurate fuel rod performance predictions.

Montgomery, Rose [ORNL] (ORCID:0000000286038936)↗
DOE OSTI2018

Dry reforming of methane over CeO 2 -supported Pt-Co catalysts with enhanced activity

Dry reforming of methane provides opportunities of using CH 4 and CO 2 to produce syngas. The PtCo/CeO 2 bimetallic catalyst shows higher activity and H 2 /CO ratio than the corresponding monometallic catalysts, mainly attributed to the synergistic effect of Pt-Co. Structural feature of the PtCo/CeO 2 catalyst was revealed by diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) of adsorbed CO and in situ techniques like X-ray diffraction (XRD), X-ray adsorption fine structure (XAFS) and ambient-pressure X-ray photoelectron spectroscopy (AP-XPS). Pt-Co alloy and separated Co particles co-existed in the bimetallic catalyst, whereas the former was determined as the dominant active structure with a Pt-Co-mixed-surface termination. During reaction, Pt and Co in the alloy structure nearly maintained their metallic state with slight oxygen decoration, yielding oxygen-metal site-pairs (O*-*). Combined kinetic investigations and DFT calculations reveal that the O*-modified catalytic surface of PtCo/CeO 2 promotes CH bond activation with higher entropy contribution (less constraints) to compensate its higher activation barrier. Thermogravimetric analysis (TGA), transmission electron microscope (TEM) and Raman spectroscopy show that the PtCo/CeO 2 catalyst is resistant to coke formation as effectively as Pt/CeO 2 and can be easily regenerated by a mild CO 2 treatment.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

FRAPCON analysis of cladding performance during dry storage operations

There is an increasing need in the U.S. and around the world to move used nuclear fuel from wet storage in fuel pools to dry storage in casks stored at independent spent fuel storage installations (ISFSI) or interim storage sites. The NRC limits cladding temperature to 400°C while maintaining cladding hoop stress below 90 MPa in an effort to avoid radial hydride reorientation. An analysis was conducted with FRAPCON-4.0 on three modern fuel designs with three representative used nuclear fuel storage temperature profiles that peaked at 400 °C. Results were representative of the majority of U.S. LWR fuel. They conservatively showed that hoop stress remains below 90 MPa at the licensing temperature limit. Results also show that the limiting case for hoop stress may not be at the highest rod internal pressure in all cases but will be related to the axial temperature and oxidation profiles of the rods at the end of life and in storage.

Dry Storage↗
DOE OSTI2019

Highly Active Ceria-Supported Ru Catalyst for the Dry Reforming of Methane: In Situ Identification of Ru δ+ –Ce 3+ Interactions for Enhanced Conversion

The metal-oxide interaction changes the surface electronic states of catalysts deployed for chemical conversion, yet details of its influence on the catalytic performance under reaction conditions remain obscure. In this work, we report the high activity/stability of a ceria-supported Ru-nanocluster (<1 nm) catalyst during the dry reforming of methane. To elucidate the structure-reactivity relationship underlying the remarkable catalytic performance, the active structure and chemical speciation of the catalyst was characterized using in situ X-ray diffraction (XRD) and X-ray absorption fine structure (XAFS), while the surface chemistry and active intermediates were monitored by in situ ambient-pressure X-ray photoelectron spectroscopy (AP-XPS) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS). Methane activates on the catalyst surface at temperatures as low as 150 °C. Under reaction conditions, the existence of metal-support interactions tunes the electronic properties of the Ru nanoclusters, giving rise to a partially oxidized state of ruthenium stabilized by reduced ceria (Ru δ+ -CeO 2-x ) to sustain active chemistry, which is found to be very different from that of large Ru nanoparticles supported on ceria. The oxidation of surface carbon is also a crucial step for the completion of the catalytic cycle, and this is strongly correlated with the oxygen transfer governed by the Ru δ+ -CeO 2-x interactions at higher temperatures (>300 °C). Here, the possible reaction pathways and stable surface intermediates were identified using DRIFTS including ruthenium carbonyls, carboxylate species, and surface -OH groups, while polydentate carbonates may be plain spectators at the measured reaction conditions.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2013

Dry Deposition Velocity Estimation for the Savannah River Site: Part 2 -- Parametric and Site-Specific Analysis

Values for the dry deposition velocity of airborne particles were estimated with the GENII Version 2.10.1 computer code for the Savannah River site using assumptions about surface roughness parameters and particle size and density. Use of the GENII code is recommended by the U.S. Department of Energy for this purpose. Meteorological conditions evaluated include atmospheric stability classes D, E, and F and wind speeds of 0.5, 1.0, 1.5, and 2.0 m/s. Local surface roughness values ranging from 0.03 to 2 meters were evaluated. Particles with mass mean diameters of 1, 5, and 10 microns and densities of 1, 3, 4, and 5 g/cm3 were evaluated. Site specific meteorology was used to predict deposition velocity for Savannah River conditions for a range of distances from 670 to 11,500 meters.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2017

Nuclear thermal source transfer unit, post-blast soil sample drying system

Los Alamos National Laboratory states that its mission is “To solve national security challenges through scientific excellence.” The Science Undergraduate Laboratory Internship (SULI) programs exists to engage undergraduate students in STEM work by providing opportunity to work at DOE facilities. As an undergraduate mechanical engineering intern under the SULI program at Los Alamos during the fall semester of 2016, I had the opportunity to contribute to the mission of the Laboratory while developing skills in a STEM discipline. I worked with Technology Applications, an engineering group that supports non-proliferation, counter terrorism, and emergency response missions. This group specializes in tool design, weapons engineering, rapid prototyping, and mission training. I assisted with two major projects during my appointment Los Alamos. The first was a thermal source transportation unit, intended to safely contain a nuclear thermal source during transit. The second was a soil drying unit for use in nuclear postblast field sample collection. These projects have given me invaluable experience working alongside a team of professional engineers. Skills developed include modeling, simulation, group design, product and system design, and product testing.

42 ENGINEERING↗
DOE OSTI2014

Robust Spring Drying in the Southwestern U.S. and Seasonal Migration of Wet/Dry Patterns in a Warmer Climate

This study compares climate simulations over the United States produced by a regional climate model with the driving global climate simulations as well as a large multi-model ensemble of global climate simulations to investigate robust changes in water availability (precipitation (P) – evapotranspiration (E)). A robust spring dry signal across multiple models is identified in the Southwest that results from a decrease in P and an increase in E in the future. In the boreal winter and summer, the prominent changes in P – E are associated with a north – south dipole pattern, while in spring, the prominent changes in P – E appear as an east – west dipole pattern. The progression of the north – south and east – west dipole patterns through the seasons manifests clearly as a seasonal “clockwise” migration of wet/dry patterns, which is shown to be a robust feature of water availability changes in the US consistent across regional and global climate simulations.

CMIP5↗
DOE OSTI2021

Plant functional types broadly describe water use strategies in the Caatinga, a seasonally dry tropical forest in northeast Brazil

In seasonally dry tropical forests, plant functional type can be classified as deciduous low wood density, deciduous high wood density, or evergreen high wood density species. While deciduousness is often associated with drought-avoidance and low wood density is often associated with tissue water storage, the degree to which these functional types may correspond to diverging and unique water use strategies has not been extensively tested. We examined (a) tolerance to water stress, measured by predawn and mid-day leaf water potential; (b) water use efficiency, measured via foliar δ 13 C; and (c) access to soil water, measured via stem water δ 18 O. We found that deciduous low wood density species maintain high leaf water potential and low water use efficiency. Deciduous high wood density species have lower leaf water potential and variable water use efficiency. Both groups rely on shallow soil water. Evergreen high wood density species have low leaf water potential, higher water use efficiency, and access alternative water sources. These findings indicate that deciduous low wood density species are drought avoiders, with a specialized strategy for storing root and stem water. Deciduous high wood density species are moderately drought tolerant, and evergreen high wood density species are the most drought tolerant group. Our results broadly support the plant functional type framework as a way to understand water use strategies, but also highlight species-level differences.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2023

Genesis of Active Pt/CeO 2 Catalyst for Dry Reforming of Methane by Reduction and Aggregation of Isolated Platinum Atoms into Clusters

Atomically dispersed metal catalysts offer the advantages of efficient metal utilization and high selectivities for reactions of technological importance. Such catalysts have been suggested to be strong candidates for dry reforming of methane (DRM), offering prospects of high selectivity for synthesis gas without coke formation, which requires ensembles of metal sites and is a challenge to overcome in DRM catalysis. However, investigations of the structures of isolated metal sites on metal oxide supports under DRM conditions are lacking, and the catalytically active sites remain undetermined. Data characterizing the DRM reaction-driven structural evolution of a cerium oxide- supported catalyst, initially incorporating atomically dispersed platinum, and the corresponding changes in catalyst performance are reported. X-ray absorption and infrared spectra show that the reduction and agglomeration of isolated cationic platinum atoms to form small platinum clusters/nanoparticles are necessary for DRM activity. Density functional theory calculations of the energy barriers for methane dissociation on atomically dispersed platinum and on platinum clusters support these observations. Here the results emphasize the need for in-operando experiments to assess the active sites in such catalysts. The inferences about the catalytically active species are suggested to pertain to a broad class of catalytic conversions involving the rate-limiting dissociation of light alkanes.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2017

Statistical Characterization of Fracture in CFRP-Concrete Interfaces Due to Wet-Dry Cycling

The experimental fracture mechanics Single Contoured-Cantilever Beam (SCCB) specimen was implemented to evaluate environmentally conditioned concrete-CFRP interfaces. Fracture studies were conducted on specimens having undergone 10, 20 and 30 cycles of alternate wetting and drying. Half of the 24 conditioned specimens studied were placed in a 10% sodium sulfate solution (pH = 6.2–6.5) and half were soaked in sodium hydroxide (pH = 12) to simulate naturally occurring acidic and alkaline field exposure-conditions, respectively. At the end of each target age, SCCB fracture testing was conducted. Two approaches were used in determining the fracture toughness of the CFRP-concrete interface bond that depend on the proper identification of loads reaching a critical state, P{sub c}. In the first, the topmost, or “head”, −initiation and -arrestment loads were averaged, and in the second, the mean of the entire “set” of -initiation and -arrestment loads was taken. This raw-data was then reduced by a statistical-based method from which a range of permissible critical loads was designated. The final G{sub Ic} values cited are based on an averaging of this refined data. Considerable degradation of the CFRP-concrete interface bond resulted especially for cases of latter-stage cycling in the aggressive sodium-sulfate and -hydroxide solutions.

36 MATERIALS SCIENCE↗
DOE OSTI2017

A novel freeform extrusion fabrication process for producing solid ceramic components with uniform layered radiation drying

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. Heere in this process, an aqueous paste of ceramic particles with a very low binder content (<1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Self-powered Through-wall communication for dry cask storage monitoring

Many nuclear facilities, such as spent fuel storage dry casks and nuclear reactor pressure vessels, are entirely sealed by metal layers to prevent harmful radiation. For safety and security operations, the temperature, pressure, radiation, and humidity inside the vessel needs to be closely monitored. However, no practical technology is currently available to realize the through-wall data communication and monitoring for these vessels due to the inside harsh environment of high temperature and nuclear radiation. In this paper, an innovative self-powered wireless through-wall data communication system for the nuclear environment is presented, which demonstrates a successful solution to such challenges. The presented system is composed of four modules, i.e., energy harvester with power management circuits, ultrasound wireless communication using high-temperature piezoelectric transducers, electronic circuits for sensing and data transmission, and radiation shielding for electronics. Here, constitutive functions of each module were firstly designed and followed by the system integration. Experiments were conducted subsequently to validate the designed functions and evaluate the performance of the integrated system. Results showed that the average power of over 40 mW was harvested from the thermal flow inside the nuclear spent fuel canisters which could provide enough energy to operate the sensing and data communication systems. The gamma radiation test results showed that the thermoelectric energy harvester and ultrasound transceivers can withstand radiation dosing over 100 Mrad. Furthermore, temperature shock tests demonstrated that the entire system including the shielded electronics can survive and maintain their functionalities at temperatures as high as 195°C. Under the in-lab mocked-up high temperature conditions and radiation shielding, the proposed system is foreseen to survive and operate stably for fifty years inside a nuclear spent fuel canister, and send the frequency modulated data out of the canister for 3 s in every 10 min.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2018

Alkaline zirconates as effective materials for hydrogen production through consecutive carbon dioxide capture and conversion in methane dry reforming

In this work, H 2 production was evaluated using different carbonation conditions and two alkaline zirconates. For this purpose, Li 2 ZrO 3 and Na 2 ZrO 3 were synthesized, characterized and tested on a consecutive process composed of initial CO 2 capture, followed by methane dry reforming (MDR). Thermogravimetric results showed that under the four gas mixtures tested (diluted and saturated CO 2 , CO and CO-O 2 ), both ceramics are able to chemisorb CO 2 , with Na2ZrO3 having the highest capture with saturated CO 2 . In catalytic tests, ceramics carbonated with saturated CO 2 or CO-O 2 gas flows were able to act as sorbents and catalysts, producing H 2 at T > 750 °C through the partial oxidation of methane. This reaction was produced because CO2 desorption did not occur, thus avoiding the MDR process. On the other hand, carbonated ceramics under a CO-O2 gas mixture presented an outstanding catalytic performance. Between 450 and 750 °C, H 2 was formed through the MDR process promoted by CO 2 desorption from both ceramics. This result is in line with CO 2 desorption results, where a weaker CO 2 –solid interaction was observed in comparison with saturated CO 2 2. Afterward, both ceramics presented a similar catalytic behavior, good regeneration and cyclability after the double process proposed (CO 2 capture-MDR reaction). Lithium zirconate also presented high thermal stability during cycle tests; meanwhile, sodium zirconate showed an important H 2 production increase as a function of cycles. Finally, both materials are feasible options for producing a clean energy source in a moderate temperature range through the catalytic conversion of two greenhouse gases (CO 2 and CH 4 ).

03 NATURAL GAS↗
DOE OSTI2025

Inkless, dry printing nanographene via in-Situ Coordinated laser ablation and sintering processes

Printing carbon, such as graphene and other carbon structures, for flexible and printed electronics currently relies on either ink-based printing, laser-induced forward transfer (LIFT), or laser-induced graphitization (LIG) to convert carbon-rich precursor materials, such as polymers, to graphene-like carbon structures. Liquid inks contain toxic solvents, surfactants, and stabilizing additives that degrade electrical conductivity and require high-temperature post-processing. On the other hand, LIG is limited by the substrate. Here, this study introduces an additive manufacturing method for dry-printing carbon nanomaterials, ranging from amorphous carbon to crystalline graphene-like structures, on various substrates. The system utilizes laser ablation of a solid graphite target to create pure carbon nanoparticles in situ and on demand. An inert gas carries the nanoparticles onto the substrate, where they can be deposited either as amorphous structures or laser-sintered in real time to form various graphitic structures. The study of laser processing parameters, specifically fluence and pulse repetition frequency, revealed three unique regimes of nanostructure evolution that influence the morphological and electrical properties of these printed structures. Raman spectroscopy confirmed graphitization with a resistivity slightly higher than that of the bulk graphite target. The conductivity/resistivity could be tuned as a function of sintering laser power. Scanning transmission electron microscopy (STEM) revealed that turbostratic nanographene formed with an interlayer spacing of 0.40 nm. Despite ink-based printing methods, such as screen printing, inkjet printing (IJP), and aerosol jet printing (AJP), this eco-friendly and green manufacturing technique could eliminate toxic chemicals, reduce environmental impact, and enable single-step fabrication of carbon-based devices for applications in wearable sensors, energy storage, flexible electronics, and Internet of Things (IoT) devices.

Additive nanomanufacturing↗
DOE OSTI2017

CH 4 internal dry reforming over a Ni/YSZ/ScSZ anode catalyst in a SOFC: A transient kinetic study

We used a transient kinetic technique, which involves a step-switching of the reactant flows, to identify the reaction pathways on the Ni anode catalysts of SOFCs utilizing CH 4 /CO 2 and CH 4 as fuels. Carbon deposited at the external layer of the Ni anode support in CH 4 -SOFC. The transient response revealed that carbon deposition, which occurred with CH 4 as a fuel molecule, was suppressed and dominated by the dry reforming of CH 4 /CO 2 to CO/H 2 and the electrochemical oxidization of CO/H 2 . In conclusion, electricity generation from the electrochemical oxidation reactions is governed by Faraday resistance at the anode Ni catalyst interlayer.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2021

Dry reforming of methane over Ni supported on LaMnO 3 thin films

Thin films of LaMnO 3 were deposited onto MgAl 2 O 4 by Atomic Layer Deposition (ALD) and studied as supports for Ni in the Dry Reforming of Methane (DRM). Scanning Transmission Electron Microscopy (STEM) with Energy-Dispersive X-ray Spectroscopy (EDS) demonstrated that LaMnO 3 covered the support uniformly, and X-ray diffraction (XRD) showed that the LaMnO 3 films maintained their perovskite structure after 5 redox cycles at 1073 K. The Ni also remained well dispersed after 5 redox cycles at 1073 K. The LaMnO 3 -supported catalyst was more active than Ni on the unmodified MgAl 2 O 4 and showed superior resistance against coke formation. Lastly, the results for Ni on the LaMnO 3 films are compared to previous results for Ni on LaFeO 3 , CaTiO 3 , SrTiO 3 , and BaTiO 3 films.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗