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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 757 records · Page 42
All sourcesNASA NTRSDOE OSTI
NASA NTRS2019

Predictive Thermal Control (PTC) Technology to Enable Thermally Stable Telescopes: First Two Year Status

Exoplanet science mission concepts require ultra-stable telescopes for multiple hours exposures. Predictive Thermal Control Study (PTCS) matures technology to enable active thermal controlled telescopes required to make ultra-high contrast observations of exoplanets. PTCS' goal is to develop an active thermal control technology that can keep mirrors at a constant temperature (< 10 mK) regardless of where the telescope points on the sky.

Stahl, H. Philip↗
NASA NTRS2015

Thermal interface materials selection and application guidelines: in perspective of Xilinx Virtex-5QV thermal management

The heat from high-power microdevices for space, such as Xilinx Virtex 4 and 5 (V4 and V5), has to be removed mainly through conduction in the space vacuum environment. The class-Y type packages are designed to remove the heat from the top of the package, and the most effective method to remove heat from the class-Y type packages is to attach a heat transfer device on the lid of the package and to transfer the heat to frame or chassis. When a heat transfer device is attached to the package lid, the surfaces roughness of the package lid and the heat transfer device reduces the effective contact area between the two. The reduced contact area results in increased thermal contact resistance, and a thermal interface material is required to reduce the thermal contact resistance by filling in the gap between the surfaces of the package lid and the heat transfer device.

Tseng, Stephen↗
NASA NTRSDate not supplied

Electric Aircraft Thermal Management Using a Two-Phase Heat Transport System with Solid-State Thermal Switching Capability

Advanced Cooling Technologies, Inc. (ACT) is collaborating with NASA Glenn Research Center (GRC) to develop a heat pipe-based thermal delivery system to efficiently manage the waste heat generated onboard an electric aircraft. The heat pipe system will interface with NASA GRC’s thermoacoustic heat pump in order to recycle waste heat by transporting thermal energy to various end users onboard the aircraft. This paper discusses the layout of theoretical heat pipe networks for a MW-class commercial electric aircraft. This is followed by a discussion of progress made on the development of a novel two-phase heat transport system with solid-state thermal switching and control capabilities.

Exergy↗
NASA NTRSDate not supplied

3D-MAT Multi-rate Thermal Expansion and Restrained Thermal Growth

In an effort to characterize 3D Multifunctional Ablative Thermal Protection System (3D-MAT), a quartz fiber / cyanate ester composite for NASA’s Orion Multipurpose Crew Vehicle, Southern Research carried out multiple test efforts. Southern Research evaluated the coefficient of free thermal expansion at multiple heating rates in the X, Y and Z directions. To further understand the results, we further evaluated the material via Restrained Thermal Growth (RTG) in the X direction. The RTG test series involved testing via multiple procedures, resulting in an iterative process and a final conclusion.

Jay D Feldman↗
DOE OSTI2010

Theoretical and Experimental Thermal Performance Analysis of Complex Thermal Storage Membrane Containing Bio-Based Phase Change Material (PCM)

Since 2000, an ORNL research team has been testing different configurations of PCM-enhanced building envelop components to be used in residential and commercial buildings. During 2009, a novel type of thermal storage membrane was evaluated for building envelope applications. Bio-based PCM was encapsulated between two layers of heavy-duty plastic film forming a complex array of small PCM cells. Today, a large group of PCM products are packaged in such complex PCM containers or foils containing arrays of PCM pouches of different shapes and sizes. The transient characteristics of PCM-enhanced building envelope materials depend on the quality and amount of PCM, which is very often difficult to estimate because of the complex geometry of many PCM heat sinks. The only widely used small-scale analysis method used to evaluate the dynamic characteristics of PCM-enhanced building products is the differential scanning calorimeter (DSC). Unfortunately, this method requires relatively uniform, and very small, specimens of the material. However, in numerous building thermal storage applications, PCM products are not uniformly distributed across the surface area, making the results of traditional DSC measurements unrealistic for these products. In addition, most of the PCM-enhanced building products contain blends of PCM with fire retardants and chemical stabilizers. This combination of non-uniform distribution and non-homogenous composition make it nearly impossible to select a representative small specimen suitable for DSC tests. Recognizing these DSC limitations, ORNL developed a new methodology for performing dynamic heat flow analysis of complex PCM-enhanced building materials. An experimental analytical protocol to analyze the dynamic characteristics of PCM thermal storage makes use of larger specimens in a conventional heat-flow meter apparatus, and combines these experimental measurements with three-dimensional (3-D) finite-difference modeling and whole building energy simulations. Based on these dynamic tests and modeling, ORNL researchers then developed a simplified one-dimensional (1-D) model of the PCM-enhanced building component that can be easily used in whole-building simulations. This paper describes this experimental-analytical methodology as used in the analysis of an insulation assembly containing a complex array of PCM pouches. Based on the presented short example of whole building energy analysis, this paper describes step-by-step how energy simulation results can be used for optimization of PCM-enhanced building envelopes. Limited results of whole building energy simulations using the EnergyPlus program are presented as well.

25 ENERGY STORAGE↗
DOE OSTI2020

A Novel High Energy Density Sorption-based Thermal Battery for Low-grade Thermal Energy Storage

Thermal energy storage (TES) can alleviate peak demand on the electricity grid by offsetting building thermal loads, increasing the grid’s reliability and resilience. However, low energy density and poor energy performance of existing TES technologies limit their applications. Sorption-based thermal battery (STB) system is thus developed using three-phase sorption technology to harvest low-temperature heat, store it with a much higher energy density than common TES systems and dehumidify air or provide space cooling in buildings. Although STB has been experimentally proved to be feasible, influencing factors on its performance are still unknown by far. Therefore, this paper conducted a parametric analysis on crystallization and crystal dissolution performance of a developed STB test rig. The crystallization results showed that the energy density of the STB increased with reducing the solution flow rate and the cooling water temperature. The dissolution results showed that a higher discharge rate of the STB can be achieved with increasing the flow rate and temperature of inlet diluted solution. The work in this study is helpful to the optimal design and operation of the STB system.

Wang, Lingshi↗
DOE OSTI2020

Smart and Efficient Building Envelopes: Thermal Switches and Thermal Storage for Energy Savings and Load Flexibility

The building envelope has traditionally been seen as a static component. Much of the past thermal advancements in building envelopes has consisted of developing higher R/inch insulation. While a suitable approach for static situations, it does not consider the dynamic nature of the ambient environment or the varying needs of the electrical grid. This paper will examine three possible ways that building envelopes can be actively managed: 1. thermal switches, 2. thermal storage, and 3. the coupling of the two. Spurring innovation to make building envelopes smarter will help reduce building energy consumption and peak energy usage and contribute to flexibility in energy demand in the future.

Mumme, Sven↗
DOE OSTI2022

Rare-earth doped thermal barrier coating bond coat for thermally grown oxide luminescence sensing

A thermal barrier coated component, such as a turbine blade formed from a superalloy substrate, includes a thermal barrier coating applied onto the substrate. A metallic bond coat layer is on the substrate and includes rare-earth luminescent dopants. A ceramic top coat layer is on the bond coat layer. A temperature sensing thermally grown oxide (TGO) layer is formed at the interface of the bond coat layer and ceramic top coat layer. The temperature sensing TGO layer includes grown rare-earth luminescent ions migrated from the metallic bond coat layer in an amount sufficient to enable luminescence sensing of the TGO layer for real-time phosphor thermometry temperature measurements at the TGO layer.

Fouliard, Quentin↗
DOE OSTI2011

High Growth Rate YSZ Thermal Barrier Coatings Deposited by MOCVD Demonstrate High Thermal Cycling Lifetime

Yttria-stabilized zirconia (YSZ) thermal barrier coatings (TBC) were prepared by metalorganic chemical vapor deposition (MOCVD) using Y(OBut{sup n}){sub 3}, Zr(OBut{sup n}){sub 4} precursors and O{sub 2} carrier gas. A thermodynamic analysis guided experiments by optimizing elemental molar (n) stoichiometric ratios for the (Zr-Y-O-C-H system). This analysis showed single-phase YSZ was favored at 950 C, 1 kPa, n{sub O}/(n{sub Y} + n{sub Zr}) > 30, n{sub Y}/(n{sub Y} + n{sub Zr}) = 0.06-0.10 (fixed n{sub C}, n{sub H}). Experimental YSZ growth had multiple phases (fcc, monoclinic), had a relatively high growth rate (43 {micro}m/h, 1005 C), had an Arrhenius dependence (845-950 C, E{sub a} = 53.8 {+-} 7.9 kJ/mol), had columnar grains (SEM analysis), and had a coating through-thickness n{sub Y}/(n{sub Y} + n{sub Zr}) = 0.04 (EPMA analysis). Doubling the inlet yttrium precursor mole fraction resulted in fcc YSZ growth with a coating through-thickness n{sub Y}/(n{sub Y} + n{sub Zr}) = 0.07. Hot-insertion thermal cycling of YSZ coatings on FeCrAlY bond coats showed >1000 h lifetime, matching current standards for EB-PVD YSZ coatings.

36 MATERIALS SCIENCE↗
DOE OSTI2011

The role of radiation transport in the thermal response of semitransparent materials to localized laser heating

Lasers are widely used to modify the internal structure of semitransparent materials for a wide variety of applications, including waveguide fabrication and laser glass damage healing. The gray diffusion approximation used in past models to describe radiation cooling is not adequate for these materials, particularly near the heated surface layer. In this paper we describe a computational model based upon solving the radiation transport equation in 1D by the P n method with ~500 photon energy bands, and by multi-group radiationdiffusion in 2D with fourteen photon energy bands. The model accounts for the temperature-dependent absorption of infrared laser light and subsequent redistribution of the deposited heat by both radiation and conductive transport. We present representative results for fused silica irradiated with 2–12 W of 4.6 or 10.6 µm laser light for 5–10 s pulse durations in a 1 mm spot, which is small compared to the diameter and thickness of the silica slab. Furthermore, we show that, unlike the case for bulk heating, in localized infrared laser heatingradiation transport plays only a very small role in the thermal response of silica.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Graphitic carbon nanospheres: A Raman spectroscopic investigation of thermal conductivity and morphological evolution by pulsed laser irradiation

Graphitic carbon nanospheres (GCNSs) were prepared by a unique acidic treatment of multi-walled nanotubes. Spherical morphology with a narrow size distribution was confirmed by transmission electron microscopy studies. The room temperature Raman spectra showed a clear signature of D- and G-peaks at around 1350 and 1591 cm{sup −1}, respectively. Temperature dependent Raman scattering measurements were performed to understand the phonon dynamics and first order temperature coefficients related to the D- and G-peaks. The temperature dependent Raman spectra in a range of 83–473 K were analysed, where the D-peak was observed to show a red-shift with increasing temperature. The relative intensity ratio of D- to G-peaks also showed a significant rise with increasing temperature. Such a temperature dependent behaviour can be attributed to lengthening of the C-C bond due to thermal expansion in material. The estimated value of the thermal conductivity of GCNSs ∼0.97 W m{sup −1} K{sup −1} was calculated using Raman spectroscopy. In addition, the effect of pulsed laser treatment on the GCNSs was demonstrated by analyzing the Raman spectra of post irradiated samples.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2010

Thermal Neutron Captures on d and {sup 3}He

We report on a study of the nd and n{sup 3}He radiative captures at thermal neutron energies, using wave functions obtained from either chiral or conventional two- and three-nucleon realistic potentials with the hyperspherical-harmonics method, and electromagnetic currents derived in chiral effective field theory up to one loop. The predicted nd and n{sup 3}He cross sections are in good agreement with data, but exhibit a significant dependence on the input Hamiltonian. A comparison is also made between these and new results for the nd and n{sup 3}He cross sections obtained in the conventional framework for both potentials and currents.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2016

Synthesis of NaTi 2 ( PO 4 ) 3 by the Inorganic–Organic Steric Entrapment Method and Its Thermal Expansion Behavior

Crystalline pure NaTi 2 ( PO 4 ) 3 ( NTP ) powder was synthesized at 700°C using a simple and low energy, hybrid inorganic–organic, steric entrapment method. Sodium nitrite (Na NO 2 ) and ammonium phosphate dibasic (( NH 4 ) 2 HPO 4 ) dissolved in water, whereas titanium ( IV ) isopropoxide (Ti[ OCH ( CH 3 ) 2 ] 4 ) hydrolyzed in water. Ethylene glycol ( HOCH 2 CH 2 OH ) was used as a polymeric entrapper and hydrolysis of the Ti source was hindered by its dissolution in isopropyl alcohol. The resulting NTP powder was characterized by thermogravimetric analysis/differential thermal analysis, X‐ray diffractometry, scanning electron microscopy, specific surface area by Brunauer–Emmett–Teller nitrogen absorption, and particle size analysis. Furthermore, C, H, N were measured by the classical Pregl‐Dumas method. The thermal expansion behavior in all { hkl } pole directions was also determined by in situ high‐temperature X‐ray diffraction using synchrotron radiation and was found to be in agreement with other published studies.

Ribero, Daniel↗
DOE OSTI2015

Convective Heat Transfer Coefficients of Automatic Transmission Fluid Jets with Implications for Electric Machine Thermal Management: Preprint

Thermal management for electric machines (motors/ generators) is important as the automotive industry continues to transition to more electrically dominant vehicle propulsion systems. Cooling of the electric machine(s) in some electric vehicle traction drive applications is accomplished by impinging automatic transmission fluid (ATF) jets onto the machine's copper windings. In this study, we provide the results of experiments characterizing the thermal performance of ATF jets on surfaces representative of windings, using Ford's Mercon LV ATF. Experiments were carried out at various ATF temperatures and jet velocities to quantify the influence of these parameters on heat transfer coefficients. Fluid temperatures were varied from 50 degrees C to 90 degrees C to encompass potential operating temperatures within an automotive transaxle environment. The jet nozzle velocities were varied from 0.5 to 10 m/s. The experimental ATF heat transfer coefficient results provided in this report are a useful resource for understanding factors that influence the performance of ATF-based cooling systems for electric machines.

33 ADVANCED PROPULSION SYSTEMS↗
DOE OSTI2015

Recent advances in SRS on hydrogen isotope separation using thermal cycling absorption process

TCAP (Thermal Cycling Absorption Process) is a gas chromatograph in principle using palladium in the column packing, but it is unique in the fact that the carrier gas, hydrogen, is being isotopically separated and the system is operated in a semi-continuous manner. TCAP units are used to purify tritium. The recent TCAP advances at Savannah River Site (SRS) include compressor-free concept for heating/cooling, push and pull separation using an active inverse column, and compact column design. The new developments allow significantly higher throughput and better reliability from 1/10 of the current production system's footprint while consuming 60% less energy. Various versions are derived in the meantime for external customers to be used in fusion energy projects.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗