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At least 757 records · Page 42

Distributed Wind Certification Best Practices Guideline: January 16, 2023 - January 15, 2026

This Distributed Wind (DW) Certification Best Practices Guideline describes the typical approach for certification of distributed wind turbines above and below 150 kilowatts (kW) in size based on the conformity assessment requirements in the United States. The purpose of the guideline is to clarify and consistently describe the path to certification for various systems and components by helping the user navigate the complex path to certification compliance. This is done via clarification of both the required turbine type certification elements, as well as third-party electrical safety listing of turbine system components and subassemblies. In the United States specifically, there is no wind turbine certification scheme that governs or maintains a consistent set of conformity assessment requirements, and this can lead to wide ranging interpretations of the standards and required elements for certifications. This guideline attempts to simplify the path by organizing the information and guiding the user to the applicable set of requirements. Any wind turbine manufacturer or designer of wind turbines used in distributed generation applications in the United States would find value in the conformity assessment guidance in this guideline. Users are expected to be involved in the technical development of the product and supporting documentation, as the details provided are geared towards electrical and mechanical engineering of the system and components.

17 WIND ENERGY↗

Prototyping and Manufacturing of Magnetic Gearbox Components using Innovations in Castings

In a previous collaboration with Emrgy (CRADA agreement NFE-17-06532), a housing component of Emrgy’s 10 kW gearbox was casted out of aluminum alloys using impression molds prepared using 3D printed techniques. (Henderson, 2018). After comparison with Emrgy’s existing hardware and material testing, the 3D printed impression molds were verified to represent a valid approach to advance technology readiness and commercialize Emrgy’s technology.

13 HYDRO ENERGY↗

Gen3 Gas Phase System Development and Demonstration (Final Technical Report)

Work undertaken in this project seeks to transform the current baseline technology – which is a collection of related but separately developed components and concepts – into a unified and operating test facility and an accompanying preliminary commercial design. This project is motivated by the primary goal of developing a system to absorb concentrated solar energy and deliver it into thermal energy storage at temperatures above 700°C, thereby enabling integration with a high-efficiency supercritical carbon dioxide (sCO 2 ) power cycle to achieve or exceed a levelized cost of electricity (LCOE) target of 6 ¢ per kilowatt-hour electric (kW e -hr). The proposed baseline solution utilizes a high-temperature gas phase (GP) system interfacing with a two-tank particle thermal energy storage (TES) and intermediate heat exchangers to supply sCO 2 at 20-25 megapascals (MPa) and 700°C at the turbine inlet.

14 SOLAR ENERGY↗

Spark-Assisted HCCI Residential CHP

A transformative small spark ignition (SI) internal combustion (IC) engine fueled with natural gas was developed for combined heat and power (CHP) applications using a combination of cycle simulations, computational fluid dynamics (CFD) modeling, and engine experiments. The resulting 1 kW CHP engine was demonstrated to achieve 36.1% brake thermal efficiency (BTE) while meeting aggressive exhaust emissions targets using a low-cost three-way catalyst. Starting from a “clean-sheet” design, modeling tools were used to select the optimal engine parameters and operating characteristics. The disruptive technologies developed for the CHP system have a target lifetime of at least 10 years. The engine cost at volume of 10,000 units was estimated to be $\$$1,050. A combination of experimental and simulation results were used to identify a path to the program target of 38.6% BTE. Base engine design parameters (i.e., displacement, speed, bore, stroke, valve timings, and compression ratio) were optimized to reduce friction, heat transfer, and exhaust losses. The base clean sheet prototype engine achieved 32% BTE. Optimization of the lube oil and coolant temperatures added 1.8% BTE. The addition of exhaust gas recirculation added 1.1% BTE. Novel thermal barrier coatings (TBCs) developed over the course of the project added 1.2% BTE. Further improvements in engine friction reduction (1.3% BTE) and improved combustion (1.2% BTE) are estimated to meet the program target 38.6% BTE, while also meeting the stringent criteria pollutant emissions targets.

42 ENGINEERING↗

ORNL Campus Sustainability and Decarbonization using Waste Heat Recovery from the Oak Ridge Leadership Computing Facility’s High-Performance Computing Data Center

Heat pumps are a clean and efficient technology that can be powered by renewable electricity to transfer heat using a refrigerant from one place to another by different heat sources, making buildings clean and environmentally friendly. With the support of the ORNL Laboratory Modernization Division, this project explored and evaluated an innovative solution that uses water-water cost-effective midtemperature heat pump (MTHP) technology to leverage the low-grade waste heat from ORNL Frontier and the data center to deliver 85°C hot water, which replaces hot steam generated using natural gas combustion boilers for water heating or space heating in the buildings of ORNL campus. Two scenarios were studied. In the first scenario, which considered the 5600-5700-5800 complex only, Carrier’s commercial 1,000 kW MTHP technology achieves more than 6,640 MWh/year energy savings, an emission reduction of 858 TCO2e/year CO2, and a payback time of 4.85 years. In the second scenario, which considered the 5600-5700-5800 complex and Buildings 5100, 5200, and 5300, the CO2 emission reduction is 1,483 TCO2e/year, the operating cost savings are $0.21 million annually, and the payback time is 3.74 years. Additionally, a comprehensive HP ShowCase Tool was developed for evaluating the optimal solution to improve sustainability and decarbonization of the buildings on the ORNL campus. The tool is an Excel-based tool integrated with VBA (Visual Basic for Applications) coding. The tool includes collected ORNL campus building information and an MTHP library, which comprises collected commercial and ORNL-defined MTHPs. The tool was used to evaluate the sustainability and decarbonization of the ORNL campus. The tool can be widely used or referenced for heat pump solutions and building decarbonization renovation strategies to modernize ORNL facilities and energy use–intensive equipment to enable efficient, sustainable, and resilient operations in the future.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Adapting Agrivoltaics for Solar Mini-Grids in Haiti

With less than 2% of the rural population with access to electricity and almost half the population facing acute hunger, Haiti faces interconnected challenges of energy poverty and food insecurity. One solution to help address energy poverty in Haiti has been the development of distributed solar, particularly solar mini-grids. However, often the land best suited for deploying solar generation is also best suited for agriculture by smallholder farmers, thereby creating a potentially complicated tension between energy access and food security. To address this tension, solar developers, agricultural specialists, and researchers are jointly examining a novel solution called "agrivoltaics." Agrivoltaics is a shared land-use solution that is rapidly expanding in established solar markets like the United States, Europe, and Asia that pairs solar with agriculture, producing electricity and providing space for crops and animal grazing under and between panels. As part of the Energy Access Partnership for Haiti with the U.S. Agency for International Development (USAID), the National Renewable Energy Laboratory (NREL) performed an initial feasibility analysis and stakeholder engagement project to evaluate the potential for agrivoltaics in mini-grid contexts in Haiti. The analysis considered typical 100-kW and larger 1-MW mini-grids in towns across Haiti and developed two example agrivoltaic archetypes based on key local inputs, including solar irradiance, production data from the agricultural census, market prices, stakeholder interviews, and existing agrivoltaic research. See NREL/TP-7A40-89399 for the Haitian Creole translation of this document.

14 SOLAR ENERGY↗

Adapte Agrivoltayik Pou Mini-Rezo Sole Ann Ayiti

Ak mwens pase 2% nan popilasyon riral la ki gen akse a elektrisite ak preske mwatye popilasyon an ap fe fas ak grangou egi, Ayiti fe fas a defi entekonekte nan povrete eneji ak ensekirite alimante. Yon solisyon pou ede abode povrete eneji ann Ayiti se devlopman mini-griy sole distribiye, sitou sole. Sepandan, souvan te ki pi byen adapte pou deplwaye jenerasyon sole se tou pi byen adapte pou agrikilti pa ti femye yo, kidonk kreye yon tansyon potansyelman konplike ant akse eneji ak sekirite manje. Pou adrese tansyon sa a, devlope sole yo, espesyalis agrikol yo ak cheche yo ap egzamine ansanm yon nouvo solisyon ki rele "agrivoltayik". Agrivoltaics se yon solisyon pataje te-itilize ki rapidman elaji nan mache sole etabli tankou Etazini, Ewop, ak Azi ki pe sole ak agrikilti, pwodwi elektrisite ak bay espas pou rekot ak bet patiraj anba ak ant panno. Nan kad Patenarya Akse Eneji pou Ayiti a ak Ajans Ameriken pou Devlopman Entenasyonal (USAID), Laboratwa Nasyonal Eneji Renouvlab (NREL) te fe yon premye analiz posibilite ak pwoje angajman pati konsene yo pou evalye potansyel agrivoltayik nan konteks mini-gri an Ayiti. Analiz la te konsidere mini-grid tipik 100-kW ak pi gwo 1-MW nan vil atrave Ayiti epi li te devlope de egzanp arketip agrivoltaik ki baze sou kontribisyon lokal kle yo, ki gen ladan irradians sole, done pwodiksyon ki soti nan resansman agrikol la, pri sou mache a, entevyou ak moun ki gen entere yo, ak ki egziste deja, rechech agrivoltayik. See NREL/TP-7A40-88444 for the English translation of this document.

14 SOLAR ENERGY↗

High-Power Oak Ridge Converter (ORC) for Extreme Fast Charging Applications

This project report presents a novel power converter system called Oak Ridge Converter (ORC), a patented technology developed by the Oak Ridge National Laboratory (ORNL) for XFC wireless EV charging systems. ORC integrates the grid interface converter (also known as the active front-end rectifier with power factor correction) with the high-frequency inverter stage, promoting size and cost-effective charging technology with reduced infrastructure costs. The integration of the front-end rectifier with the high-frequency inverter truly eliminates one power conversion stage and achieves more than 33% size, weight, volume, and cost reduction on the wireless charging systems. Furthermore, ORC eliminates the primary side direct current (DC) bus bulk capacitors that are usually aluminum electrolytic capacitors and replaces them with very small, cost-effective, highly reliable, and high-temperature operation-capable alternate current (AC) film capacitors. ORC is also applicable to both single-phase and poly-phase couplers. When used with polyphase couplers, ORC further improves the power density of the overall system with higher power density power electronics. Moreover, ORC is inherently bidirectional and allows the system to provide power back to the grid for grid ancillary or grid support services. The ORC, based on a patented ORNL technology, is an excellent approach to resolving the high-power charging problems as described above, which directly converts the 60 hertz (Hz) line frequency into high frequency (i.e., 85 kilohertz (kHz)) to use with a high-frequency isolation transformer or wireless charging coils while eliminating the primary side number of power conversion stages from two to one. The result of the project is a prototype and reference design for a high-power wireless charging system—including power electronics, magnetics, and thermal—serving as a baseline for product development. The proposed system results are demonstrated for 270 kW of output power, with the system's overall efficiency of 92% from the AC grid, achieving less than 3% current total harmonic distortion (THD) and around 0.99 power factor (PF).

33 ADVANCED PROPULSION SYSTEMS↗

An Ultra-Stable Reference Electrode as In-Situ System Diagnostics Tool for Redox Flow Batteries - CRADA 634 (Abstract)

The objective of the proposed project is to develop and demonstrate an ultra-stable reference electrode (RE) technology as an in-situ system diagnostics tool integrated in kW scaled commercial vanadium redox flow battery (VRFB) stacks for long-duration energy storage (LDES) applications and to advance its commercialization, with expected cell reliability enhancement in stack life increase of 6-10 % and levelized cost of storage (LCOS) reduction of 5-8 %. In this project, PNNL will partner with Stryten Energy LLC, with a total budget of $250K and 50% cost share for one year.

25 ENERGY STORAGE↗

High Efficiency Powertrain for Heavy Duty Trucks Using Silicon Carbide (SiC) Inverter

The objective of the High Efficiency Propulsion (HEP) project is to research, develop, and demonstrate life cycle cost-effective Class 8 battery electric vehicles utilizing an 800 V high efficiency and compact 250 kW continuous power SiC inverter designed to support the commercial operations of the high continuous loads and challenging shock/vibration environment of heavy-duty trucks with an electrified axle specifically designed for high performance and efficiency in battery-electric Class 8 trucks used in medium range (~250 miles) distribution, and compared to the baseline Peterbilt 579 electric truck fleet performance using an IGBT inverter. The project was split into 3 budget periods, with the first two being design and development focused, and the final one is an on-vehicle demonstration phase of the high efficiency SiC traction drive inverter with daily mileage accumulation.

33 ADVANCED PROPULSION SYSTEMS↗

Next Generation Solid Oxide Fuel Cell Module Development

The overall objective of this project was to develop a transformative Solid Oxide Fuel Cell (SOFC) building block configuration comprised of multi-stack arrays that can be utilized in large-scale power plants. This transformative design signified the benefits of lower performance degradation coupled with improved reliability, low cost, smaller packaging for easier transport and installation, and improved maintenance and field serviceability characteristics. The project goal was to design and fabricate a scalable hot module for housing an array of SOFC stacks and to demonstrate the characteristics of the module gas distribution, insulation and instrumentation, and DC power take-off. The approach was to validate the design of a stack prototype scalable to megawatt (MW) class systems using FuelCell Energy’s Compact SOFC Architecture (CSA) stacks. The scope of work was intended to design, build, and test a compact and low-cost multi-stack sub-module with flexibility to house CSA stacks and scalable to 350 kW which could ultimately be deployed in construction of MW-class systems.

20 FOSSIL-FUELED POWER PLANTS↗

Low RF Loss DC Conductive Ceramic for High Power Input Coupler Windows for SRF Cavities

Euclid Techlabs, LLC is developing a low RF loss/DC conductive MgTi ceramics for high power input coupler windows for SRF cavities, under DOE SBIR phase II grant DE-SC0017150. JLab was subcontracted to: fabricate two 500 kW capable pre-stressed coaxial windows; provide an RF testing fixture, and test the window with low power and high power RF. This collaboration helped to develop a better material for high power RF windows, with low RF loss and less prone to arcing, with the potential to improve the state of the art high power RF window performance.

36 MATERIALS SCIENCE↗

Sicangu Village Solar Project

The Sicangu Village Solar Project, spearheaded by the Rosebud Sioux Tribe in partnership with GRID Alternatives, aimed to enhance energy sustainability within the community through the installation of a 149 kW community solar Photovoltaic (PV) array and 13 residential rooftop solar PV systems. Located in Todd County, South Dakota, the project addresses longstanding challenges of rising electricity costs and economic disparities faced by the Tribe. By leveraging solar energy production, the project not only reduces electricity expenses for the community, but also serves as a pivotal step towards achieving the Tribe's energy sovereignty goals. Despite encountering interconnection challenges and delays, particularly exacerbated by regulatory and infrastructure complexities, the project has successfully demonstrated the feasibility of solar energy deployment within the community.

14 SOLAR ENERGY↗

Constructing Data-Driven Predictions at the Far Detector for NOvA's Neutrino Oscillation Analysis.

NOvA, is a two-detector, long-baseline neutrino oscillation experiment located at Fermilab, Batavia, IL, USA. It is designed primarily to constrain neutrino oscillation parameters using $\nu_\mu \ (\bar{\nu}_\mu)$ disappearance and $\nu_e \ (\bar{\nu}_e)$ appearance data. The Neutrinos at Main Injector (NuMI) beamline at Fermilab provides a high purity 900 KW intense beam of neutrinos and anti-neutrinos to NOvA. The NOvA Near Detector, located 100m underground and 1km away from the beam source, observes the un-oscillated $\nu_\mu \ (\bar{\nu}_\mu)$ and beam $\nu_e \ (\bar{\nu}_e)$ event spectrum. The Far Detector, located in Ash River, MN, USA, is 809 km from the ND and records the oscillated $\nu_e \ (\bar{\nu}_e)$ and the un-oscillated $\nu_\mu \ (\bar{\nu}_\mu)$ event spectrum. NOvA uses a data-driven technique called extrapolation to predict the expected number of $\nu_\mu \ (\bar{\nu}_\mu)$ and $\nu_e \ (\bar{\nu}_e)$ events at the Far Detector using the Near Detector data. The use of data from a functionally equivalent Near Detector provides a powerful constraint on the systematic uncertainties in NOvA neutrino oscillation analyses. As NOvA continues to add data statistics, a robust constraint on systematics becomes more crucial for neutrino oscillation analysis. The details of the NOvA neutrino oscillation analysis framework and how it constrains dominant systematic uncertainties using the Near Detector data will be discussed in this poster.

43 PARTICLE ACCELERATORS↗

Model Validation and Uncertainty Quantification on the KRUSTY Microreactor Design Using GRIFFIN Neutron Transport Code [Poster]

Argonne National Laboratory (ANL) and INL have developed a GRIFFIN steady state neutronics model for the multiphysics simulations of the Kilopower Reactor Using Sterling TechnologY (KRUSTY) microreactor in the Multiphysics Object Oriented Simulation Environment (MOOSE). The reliability of such deterministic neutronics models can be validated by comparing with computations from Monte Carlo codes (e.g. MCNP, SERPENT, OpenMC, Shift, etc). Furthermore, potential modeling/design improvements can be identified by incorporating uncertainty quantification (UQ), which can be performed by MOOSE’s Stochastic Tools Module (STM). KRUSTY is a prototype for a 5-kW thermal nuclear-powered space reactor. Its primary components consist of nuclear fuel, heat pipes, a control rod, a reflector, and the shielding. The fuel consists of 3 stacked U-7.65Mo cylinders with a hole in the center for the control rod. 8 liquid sodium heat pipes transfer fission energy from the solid fuel block to the Sterling power conversion system where the energy is extracted, and the cooled sodium flows back to the core via capillary action . The movable Boron Carbide control rod regulates the neutron population during startup or when a reactor temperature boost is needed . The beryllium oxide reflector is in 3 places in the reactor; it surrounds the core axially, it lies beneath the core on a platen, and it is present in the shim. The axial and lower reflectors rest on an adjustable stainless-steel platen that moves upward to cover the fuel and help the reactor reach criticality. Lastly, radial stainless steel surrounds the core offering protection from radiation exposure .

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Three-Flavor Neutrino Oscillations at NOvA

NOvA, is a two-detector, long-baseline neutrino oscillation experiment located at Fermilab, Batavia, IL, USA. It is designed primarily to constrain neutrino oscillation parameters such as the atmospheric mass squared splitting, $\Delta m^2_{32}$, the mixing angle, $\theta_{23}$, neutrino mass hierachy, and the CP-violating phase, $\delta_{CP}$, using $\nu_\mu \ (\bar{\nu}_\mu)$ disappearance and $\nu_e \ (\bar{\nu}_e)$ appearance data. NOvA receives a high purity 900 KW instense beam of neutrinos and anti-neutrinos from Fermilab's Neutrinos at Main Injector (NuMI) beamline. NOvA used functionally identical finely granulated liquid scintillation detectors, both situated 14.6 mrad off-axis to the beam direction. The NOvA near detector observes un-oscillated $\nu_\mu \ (\bar{\nu}_\mu)$ and beam $\nu_e \ (\bar{\nu}_e)$ events, while the far detector, which is situated 809 km away from the near detector, records un-oscillated $\nu_\mu \ (\bar{\nu}_\mu)$ and oscillated $\nu_e \ (\bar{\nu}_e)$ events. We will discuss the neutrino oscillation analysis strategy at NOvA and the latest three-flavor oscillation results from 10 years of NOvA data in this talk.

43 PARTICLE ACCELERATORS↗

GRIDDED RF GUN DESIGN FOR SRF LINAC APPLICATIONS

The thermionic gridded gun is described which gener-ates short electron bunches for further acceleration in a Nb3Sn conduction cooled SRF linac. The gun is built into the first cavity of the 250 keV injector [1] for the 20 kW, 10 MeV, 1.3 GHz CW conduction cooled one-cavity linac. The beam current is 2 mA. The RF gun design is presented as well as the results of perveance measure-ments, which are in a good agreement with the design parameters. The design of the RF resonator of the gun is presented also. The beam generated by the gun is matched to the injector to provide lack of current inter-ception in the SRF cavity.

Gonin, I.↗

On the Life Expectancy Ot High-power CW Magnetrons for Superconducting Accelrators

Modern CW or pulse Superconducting RF (SRF) accelerators require efficient RF sources controllable in phase and power with a reduced cost. Therefore, utilization of the high-power CW magnetrons as RF sources in SRF accelerator projects was proposed in a number of works, e.g., [1, 2]. But typically, the CW magnetrons are designed as RF sources for industrial heating, and the lifetime of the tubes is not the first priority as it is required for high-energy accelerators. The high-power industrial CW magnetrons use the cathodes made of pure tungsten. The emission properties of the tungsten cathodes are not deteriorated much by electron and ion bombardments, but the latter causes sputtering of the cathode in the magnetron crossed fields. The sputtered cathode material covers the magnetron interior. This leads to sparks and discharges that limit the life of the magnetrons. We considered an analysis of magnetron failure modes vs. output power [3]. We developed a model of ionization of the residual gas in the magnetrons interaction space and simulated the spattering of the cathode in 100 kW CW magnetrons to estimate the life expectancy. Basing on results we proposed ways to increase the CW magnetrons longevity for SRF accelerators.

43 PARTICLE ACCELERATORS↗