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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 757 records · Page 42

Graphite/epoxy pressure vessels lined with ultra-thin titanium

Filament-wound, titanium-lined, fiber/epoxy pressure vessels were made using a very high-strength graphite fiber (3570-MPa typical fiber strength). The 0.254-mm-thick titanium liner was used to improve burst performance. The pressure vessels achieved an average burst performance of 241 kPa.cu m/kg, and the fatigue life of titanium liners with good welds (cycled to 50% of the average expected burst pressure) was in excess of 2000 cycles.

Hamstad, M. A.↗

Improved coal-slurry pipeline

High strength steel pipeline carries hot mixture of powdered coal and coal derived oil to electric-power-generating station. Slurry is processed along way to remove sulfur, ash, and nitrogen and to recycle part of oil. System eliminates hazards and limitations associated with anticipated coal/water-slurry pipelines.

Dowler, W. L.↗

Temperature and moisture analysis in composites

Advanced fiber-reinforced polymeric matric composites have emerged as strong candidate materials for airframe applications. Favorable aspects include high strength, stiffness, and low density. Temperature and Moisture Analysis in Composites (TMAC) program was developed to study effect of variations in diffusion coefficients, surface properties, panel tilt, ground reflection, and geographical location on moisture-concentration profiles and average moisture contents of composite laminates.

Tenney, D. R.↗

Engineering properties of Incoloy-903 and CTX-1

Engineering properties of Incoloy-903 sheet and CTX-1 (high strength austentic Fe-Ni-Co alloy) bar are characterized in report. Report includes tables and plots of test data and photographs of microstructure of samples used. Two appendixes include specimen configuration and data collected from industrial survey.

Ruff, P. E.↗

Ceramic/metal seals

Design criteria are discussed for a hermetic seal capable of withstanding the 450 C operating temperature of a lithium-metal sulfide battery system. A mechanical seal consisting of two high strength alloy metal sleeves welded or brazed to a conductor assembly and pressed onto a ceramic is described. The conductor center passes through the ceramic but is not sealed to it. The seal is effected on the outside of the taper where the tubular part is pressed down over and makes contact.

Bredbenner, A. M.↗

Development of fire-resistant, low smoke generating, thermally stable end items for commercial aircraft and spacecraft using a basic polyimide resin

Experimental data pertinent to flexible resilient foams, low density wall panels, high strength floor panels and thermal acoustical insulation are presented. An evaluation of the effect of the heterocyclic diamine component on the compression set of the foams was carried out. Processes and compositions for fabricating wall panels were evaluated. Thermal acoustical polyimide materials were developed to replace conventional glass batting insulation. To reduce the thermal stresses and improve the burn through resistance, cross linked polyimide foams were developed but not evaluated.

Gagliani, J.↗

Fractographic analysis of gaseous hydrogen induced cracking in 18Ni maraging steel

Electron microscope fractographic analysis supplemented an extensive study of the kinetics of gaseous hydrogen assisted cracking in 18Ni maraging steel. Temperature determined the crack path morphology in each steel which, in turn, was directly related to the temperature dependence of the crack growth rate. Crack growth in the low temperature regime proceeded along prior austenite grain boundaries. Increasing the temperature above a critical value produced a continuously increasing proportion of transgranular quasi-cleavage associated with lath martensite boundaries. The amount of transgranular cracking was qualitatively correlated with the degree of temperature-induced deviation from Arrhenius behavior. Fractographic observations are interpreted in terms of hypothesized mechanisms for gaseous hydrogen embrittlement. It is concluded that hydrogen segregation to prior austenite and lath martensite boundaries must be considered as a significant factor in developing mechanisms for gaseous embrittlement of high strength steels.

Gangloff, R. P.↗

Non-flammable polyimide materials for aircraft and spacecraft applications

Recent developments in polyimide chemistry show promise for producing materials with very low flammability and a wide range of mechanical properties. Polyimide foams can be synthesized to provide fire safety without detectable formation of smoke or toxic byproducts below 204 C (400 F), thus avoiding an environment which is lethal to human habitation. This work has been and is currently being performed under development programs, the objective of which is to provide cost effective processes for producing thermally stable, polyimide flexible resilient foams, thermal-acoustical insulating materials, rigid low density foam panels, and high strength foam structures. The chemical and physical properties demonstrated by these materials represent a technological advancement in the art of thermally stable polyimide polymers which are expected to insure fire protection of structures and components used in air transportation and space exploration. Data compiled to date on thermal, physical and functional properties of these materials are presented.

Gagliani, J.↗

Resistance welding graphite-fiber composites

High-strength joints are welded in seconds in carbon-reinfored thermoplastic beams. Resistance-welding electrode applies heat and pressure to joint and is spring-loaded to follow softening material to maintain contact; it also holds parts together for cooling and hardening. Both transverse and longitudinal configurations can be welded. Adhesive bonding and encapsulation are more time consuming methods and introduce additional material into joint, while ultrasonic heating can damage graphite fibers in composite.

Lamoureux, R. T.↗

A construction technique for wind tunnel models

High strength, good surface finish, and corrosion resistance are imparted to miniature wind tunnel models by machining pressure channels as integral part of model. Pattern for pressure channels is scribed, machined, or photoetched before channels are drilled. Mating surfaces for channels are flashed and then diffusion brazed together.

Lawing, P. L.↗

A new family of fire-resistant foams

Need for lightweight flame-resistant, nonsmoking materials in interiors of spacecraft has spawned family of foams that could find applications in aircraft and other vehicles. Polyimide-based foams are being developed as resilient fillers for seat cushions, as rigid, low-density wall panels, as high-strength sheets for floors, and as thermal and acoustical insulation.

Gagliani, J.↗

Summer research fellowship program

Significant accomplishments reported include uniaxial compression tests of high strength graphite-epoxy laminates. The results show that Young's modulus and fracture stress depend upon the specimen's dimensions. Also presented are: an investigation of robot vision; estimation of spectral signatures of algae from the airborne lidar oceanographic probing equipment; impact tests on polymeric compounds; calibration of quartz crystal microbalance; and a profile of naturally occurring hydrocarbons.

Darden, G. C.↗

Design study of prestressed rotor spar concept

Studies on the Bell Helicopter 540 Rotor System of the AH-1G helicopter were performed. The stiffness, mass and geometric configurations of the Bell blade were matched to give a dynamically similar prestressed composite blade. A multi-tube, prestressed composite spar blade configuration was designed for superior ballistic survivability at low life cycle cost. The composite spar prestresses, imparted during fabrication, are chosen to maintain compression in the high strength cryogenically stretchformed 304-L stainless steel liner and tension in the overwrapped HTS graphite fibers under operating loads. This prestressing results in greatly improved crack propagation and fatigue resistance as well as enhanced fiber stiffness properties. Advantages projected for the prestressed composite rotor spar concept include increased operational life and improved ballistic survivability at low life cycle cost.

Gleich, D.↗

Advanced rotary engine studies

A review of rotary engine developments relevant to a stratified charge rotary aircraft engine is presented. Advantages in module size and weight, fuel efficiency, reliability, and multi-fuel capability are discussed along with developments in turbocharging, increased mean effective pressure, improved apex seal/trochoid wear surfacing materials, and high strength and temperature aluminum casting alloys. A carbureted prototype aircraft engine is also described.

Jones, C.↗

A NASTRAN investigation of simulated projectile damage effects on a UH-1B tail boom model

A NASTRAN model of a UH-1B tail boom that had been designed for another project was used to investigate the effect on structural integrity of simulated projectile damage. Elements representing skin, and sections of stringers, longerons and bulkheads were systematically deleted to represent projectile damage. The structure was loaded in a manner to represent the flight loads that would be imposed on the tail boom at a 130 knot cruise. The deflection of four points on the rear of the tail boom relative to the position of these points for the unloaded, undamaged condition of the tail boom was used as a measure of the loss of structural rigidity. The same procedure was then used with the material properties of the aluminum alloys replaced with the material properties of T300/5208 high strength graphite/epoxy fibrous composite material, (0, + or - 45, 90)s for the skin and (0, + or - 45)s for the longerons, stringers, and bulk heads.

Futterer, A. T.↗

Development of forward and aft separation bolts for the NASA Space Shuttle solid rocket booster separation system

A program is underway to design, develop, fabricate, and qualify large high-load forward and aft separation bolts for the Space Shuttle; the bolts will serve as attachment between two solid rocket boosters and the external tank. This paper reviews bolt development, with emphasis on the scaling of components, the use of high strength maraging steel for the internal components, and the use of lead as a hydraulic fluid.

Nein, H.↗

Hydromagnetics and future propulsion systems

Futuristic hydromagnetic propulsion systems for spacecraft are examined with emphasis on systems that use regular coherent patterns of magnetic and electric fields of very high strength to interact with the structure of space-time to effect a quick translation from one space-time point to another. A particular type of this system is discussed: namely, the field resonance propulsion concept which will utilize superconducting magnets and a configuration of tunable free-electron lasers.

Holt, A. C.↗

Increasing Metal Fracture Toughness

In technique developed at Langley Research Center several thin sheets of metal are diffusion-brazed together in vacuum furnace to create thick piece of metal that retains much of fracture toughness of its thin components. Technique is expected to make many of high-strength stainless steels, not currently suitable, usable at cryogenic temperatures.

Lawing, P. L.↗