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At least 757 records · Page 42

Composite fan exit guide vanes for high bypass ratio gas turbine engines

Various composite materials were identified for reduced weight applications as fan exit guide vanes in high bypass ratio gas turbine engines. Candidate materials, airfoil geometry and ply orientation were evaluated using NASTRAN finite element analysis. A vane core and shell design approach utilizing several different fiber orientation concepts was selected and variations in bending and torsional stiffness were documented. Material suppliers and airfoil fabricators were selected to provide panels and airfoils which were inspected, environmentally conditioned and tested. Static and dynamic airfoil tests established durability characteristics for a range of composite material/design approaches.

Blecherman, S. S.↗

Track train dynamics analysis and test program: Methodology development for the derailment safety analysis of six-axle locomotives

The operational safety of six axle locomotives is analyzed. A locomotive model with corresponding data on suspension characteristics, a method of track defect characterization, and a method of characterizing operational safety are used. A user oriented software package was developed as part of the methodology and was used to study the effect (on operational safety) of various locomotive parameters and operational conditions such as speed, tractive effort, and track curvature. The operational safety of three different locomotive designs was investigated.

Marcotte, P. P.↗

Improving a NASTRAN dynamic model with test data using LINWOOD

The concept of expressing test modes as a linear combination of analytical modes was applied to the prediction of corrective terms in math model mass and stiffness. Test data for the Space Shuttle quarter scale solid rocket booster were analyzed by this method and significant improvements in frequency and mode shap correlation are noted. The applicability of the method is demonstrated.

Ujihara, B. H.↗

An RC-1 organic Rankine bottoming cycle for an adiabatic diesel engine

A system analysis and preliminary design were conducted for an organic Rankine-cycle system to bottom the high-temperature waste heat of an adiabatic diesel engine. The bottoming cycle is a compact package that includes a cylindrical air cooled condenser regenerator module and other unique features. The bottoming cycle output is 56 horsepower at design point conditions when compounding the reference 317 horsepower turbocharged diesel engine with a resulting brake specific fuel consumption of 0.268 lb/hp-hr for the compound engine. The bottoming cycle when applied to a turbocompound diesel delivers a compound engine brake specific fuel consumption of 0.258 lb/hp-hr. This system for heavy duty transport applications uses the organic working fluid RC-1, which is a mixture of 60 mole percent pentafluorobenzene and 40 mole percent hexafluorobenzene. The thermal stability of the RC-1 organic fluid was tested in a dynamic fluid test loop that simulates the operation of Rankine-cycle. More than 1600 hours of operation were completed with results showing that the RC-1 is thermally stable up to 900 F.

Dinanno, L. R.↗

Dynamic and Flight Tests on Rubber-Cord and Oleo-Rubber-Disk Landing Gears for an F6C-4 Airplane

The investigation described in this report was conducted for the purpose of comparing an oleo-rubber-disk and a rubber-cord landing gear, built for use on an F6C-4 airplane. The investigation consisted of drop tests under various loading conditions and flight tests on an F6C-4 airplane. In the drop tests the total work done on each gear and the work done on each of the shock-absorbing units were determined. For both drop tests and flight tests the maximum loads and accelerations were determined. The comparative results showed that the oleo gear was slightly superior in reducing the ordinary landing shocks, that it had a greater capacity for work, and that it was very superior in the reduction of the rebound. The results further showed that for drops comparable to very severe landings, the rubber-cord gear was potentially more effective as a shock-reducing mechanism. However, due to the construction of this chassis, which limited the maximum elongation of the cords, this gear was incapable of withstanding as severe tests as the oleo gear. The action of the oleo gear was greatly inferior to the action of an ideal gear. The maximum accelerations encountered during the flight tests for severe landings were 3.64g for the rubber-cord gear and 2.27g for the oleo gear. These were less than those experienced in free drops of 7 inches on either gear.

Peck, William C↗

Dynamic Modeling and Testing of MSRR-1 for Use in Microgravity Environments Analysis

Delicate microgravity science is unlikely to succeed on the International Space Station if vibratory and transient disturbers corrupt the environment. An analytical approach to compute the on-orbit acceleration environment at science experiment locations within a standard payload rack resulting from these disturbers is presented. This approach has been grounded by correlation and comparison to test verified transfer functions. The method combines the results of finite element and statistical energy analysis using tested damping and modal characteristics to provide a reasonable approximation of the total root-mean-square (RMS) acceleration spectra at the interface to microgravity science experiment hardware.

Gattis, Christy↗

Estimation of Aircraft Unsteady Aerodynamic Parameters from Dynamic Wind Tunnel Testing

Improved aerodynamic mathematical models, for use in aircraft simulation or flight control design, are required when representing nonlinear unsteady aerodynamics. A key limitation of conventional aerodynamic models is the inability to map frequency and amplitude dependent data into the equations of motion directly. In an effort to obtain a more general formulation of the aerodynamic model, researchers have been led to a parallel requirement for more general testing methods. Testing for a more comprehensive model can lead to a very time consuming number of tests especially if traditional single frequency harmonic testing is attempted. This paper presents an alternative to traditional single frequency forced-oscillation testing by utilizing Schroeder sweeps to efficiently obtain the frequency response of the unsteady aerodynamic model. Schroeder inputs provide signals with a flat power spectrum over a specified frequency band. For comparison, experimental results using the traditional single-frequency inputs are also considered. A method for data analysis to determine an adequate unsteady aerodynamic model is presented. Discussion of associated issues that arise during this type of analysis and comparison of results using traditional single frequency analysis are provided.

Murphy, Patrick C.↗

Progressive Aerodynamic Model Identification From Dynamic Water Tunnel Test of the F-16XL Aircraft

Development of a general aerodynamic model that is adequate for predicting the forces and moments in the nonlinear and unsteady portions of the flight envelope has not been accomplished to a satisfactory degree. Predicting aerodynamic response during arbitrary motion of an aircraft over the complete flight envelope requires further development of the mathematical model and the associated methods for ground-based testing in order to allow identification of the model. In this study, a general nonlinear unsteady aerodynamic model is presented, followed by a summary of a linear modeling methodology that includes test and identification methods, and then a progressive series of steps suggesting a roadmap to develop a general nonlinear methodology that defines modeling, testing, and identification methods. Initial steps of the general methodology were applied to static and oscillatory test data to identify rolling-moment coefficient. Static measurements uncovered complicated dependencies of the aerodynamic coefficient on angle of attack and sideslip in the stall region making it difficult to find a simple analytical expression for the measurement data. In order to assess the effect of sideslip on the damping and unsteady terms, oscillatory tests in roll were conducted at different values of an initial offset in sideslip. Candidate runs for analyses were selected where higher order harmonics were required for the model and where in-phase and out-of-phase components varied with frequency. From these results it was found that only data in the angle-of-attack range of 35 degrees to 37.5 degrees met these requirements. From the limited results it was observed that the identified models fit the data well and both the damping-in-roll and the unsteady term gain are decreasing with increasing sideslip and motion amplitude. Limited similarity between parameter values in the nonlinear model and the linear model suggest that identifiability of parameters in both terms may be a problem. However, the proposed methodology can still be used with careful experiment design and carefully selected values of angle of attack, sideslip, amplitude, and frequency of the oscillatory data.

Murphy, Patrick C.↗

Modeling Personnel Turnover in the Parametric Organization

A primary issue in organizing a new parametric cost analysis function is to determine the skill mix and number of personnel required. The skill mix can be obtained by a functional decomposition of the tasks required within the organization and a matrixed correlation with educational or experience backgrounds. The number of personnel is a function of the skills required to cover all tasks, personnel skill background and cross training, the intensity of the workload for each task, migration through various tasks by personnel along a career path, personnel hiring limitations imposed by management and the applicant marketplace, personnel training limitations imposed by management and personnel capability, and the rate at which personnel leave the organization for whatever reason. Faced with the task of relating all of these organizational facets in order to grow a parametric cost analysis (PCA) organization from scratch, it was decided that a dynamic model was required in order to account for the obvious dynamics of the forming organization. The challenge was to create such a simple model which would be credible during all phases of organizational development. The model development process was broken down into the activities of determining the tasks required for PCA, determining the skills required for each PCA task, determining the skills available in the applicant marketplace, determining the structure of the dynamic model, implementing the dynamic model, and testing the dynamic model.

Dean, Edwin B.↗

Microthruster Propulsion for the Space Technology 7 (ST7) Technology Demonstration Mission

For future applications to precision formation flying missions, NASA's New Millennium Program is scheduled to test colloid micro-Newton thrusters (CMNTs) on the ST7 technology demonstration mission. These CMNTs are part of a disturbance reduction system (DRS) on the ESA SMART-2 Spacecraft or LISA Pathfinder. The goal of the ST7 DRS is to demonstrate technologies necessary to meet the nanometer precision positioning control requirements of the LISA mission. In order to achieve these goals, the CMNTs are required to demonstrate a thrust resolution of less than 0.1 micro-N and a thrust noise of less than 0.1 micro-N/[square root]Hz for thrust levels between 5 and 30 micro-N. Developed by Busek Co. with support from JPL in testing an design, the CMNT has been developed over the last four years into a flight-ready microthrust system. The development, validation testing, and flight unit production of the CMNTs are described. Development tests and analysis include preliminary wear tests, propellant loading process verification, flow testing, and performance verification. Validation and flight unit verification includes thermal and structural analysis, life testing, thermal and dynamic load testing, and performance verification. Final delivery of the units is planned in 2007 with and planned launch and flight demonstration 2009.

microthruster↗

Sub-scale Waterflow Cavitation and Dynamic Transfer Function Testing of an Oxidizer Turbo-Pump Combined Inducer and Impeller

In 2009 and 2010, Concepts NREC prepared for and performed a series of tests on a 52% scale of a version of the Pratt & Whitney Rocketdyne J-2X Oxidizer Turbopump under a Phase III SBIR with NASA MSFC. The test article was a combined inducer and impeller, tested as a unit. This paper presents an overview of the test rig and facility, instrumentation, signal conditioning, data acquisition systems, testing approach, measurement developments, and lessons learned. Results from these tests were presented in the form of two papers at the previous JANNAF joint propulsion conference, in December of 2011.

Karon, D. M.↗

To the Moon! Space Launch System Modal Testing with Video and Motion Magnification

MIT Lincoln Laboratory and NASA Marshall Space Flight Center have been collaborating on using video camera measurements and motion magnification for modal testing of large aerospace components for several years. This presentation will discuss results from the Space Launch System Integrated Modal Test (IMT) and Dynamic Rollout/Rollback Test (DRRT) in support of the Artemis I mission. During the IMT, the data collection focused on operational mode shapes. In addition, the cameras were repositioned mid-test to better understand the physics of a low-frequency torsion mode. The non-contact nature of video data capture allowed for the quick redeployment of the cameras while not causing any delay in test schedule, whereas traditional instrumentation would have required a pause in testing to attach the sensors to the test article. The motion magnification analysis was able to find the low-frequency operational mode shapes and help the test team better understand the physics of the torsion mode. Building upon the success of the IMT motion magnification work, a camera system was used during the DRRT to find operational mode shapes, if the physics of the low-frequency torsion mode remained with different boundary conditions, and relative deflection of the vehicle and ML tower during the roll. In this paper we will present operational mode shape results, discuss the physics of the torsion mode, and review experimental setup idiosyncrasies to help the community in designing video camera measurement systems.

optical↗

Vibration and Operational Characteristics of a Composite-Steel (Hybrid) Gear

Hybrid gears have been tested consisting of metallic gear teeth and shafting connected by composite web. Both free vibration and dynamic operation tests were completed at the NASA Glenn Spur Gear Fatigue Test Facility, comparing these hybrid gears to their steel counterparts. The free vibration tests indicated that the natural frequency of the hybrid gear was approximately 800 Hz lower than the steel test gear. The dynamic vibration tests were conducted at five different rotational speeds and three levels of torque in a four square test configuration. The hybrid gears were tested both as fabricated (machined, composite layup, then composite cure) and after regrinding the gear teeth to the required aerospace tolerance. The dynamic vibration tests indicated that the level of vibration for either type of gearing was sensitive to the level of load and rotational speed.

Handschuh, Robert F.↗