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A study was made of heat transfer in turbine blades and the effects on blade temperature of cooling the blade root and tip, changing the dimensions of the blades, raising the cycle temperatures, insulating with ceramics, and cooling by circulation of air or water through hollow blades.
A new rotor noise prediction system called the Tiltrotor Aeroacoustic Code (TRAC) has been developed under the Short Haul (Civil Tiltrotor) program between NASA, the Army, and the U.S. helicopter industry. This system couples the comprehensive rotorcraft code CAMRAD.Mod1 with either the high resolution sectional loads code HIRES or the full potential CFD code FPRBVI to predict unsteady blade loads, which are then input to the noise prediction program WOPWOP. In this paper, HIRES will be used to predict the blade-vortex interaction (BVI) noise trends associated with blade shape. The baseline shape selected was a 17% scale model of a contemporary design 4 bladed rotor. Measurements for this rotor were acquired in the Duits-Nederslandse Windtunnel (DNW). The code is used to predict noise for the base configuration and the results are compared to the measured data. This provides a firm foundation for investigating the BVI noise trends associated with blade shape. The shapes selected for study are based on variation of sweep and taper which reflect plausible "passive" design concepts. Comparisons of power required, integrated noise, and aerodynamics are made and important trends are noted.
The quest for cheap, low density and high performance materials in the design of aircraft and rotorcraft engine fan and propeller blades poses immense challenges to the materials and structural design engineers. The present study investigates the use of a sandwich foam fan blade mae up of solid face sheets and a metal foam core. The face sheets and the metal foam core material were an aerospace grade precipitation hardened 17-4 PH stainless steel with high strength and high toughness. The resulting structures possesses a high stiffness while being lighter than a similar solid construction. The material properties of 17-4 PH metal foam are reviewed briefly to describe the characteristics of sandwich structure for a fan blade application. A vibration analysis for natural frequencies and a detailed stress analysis on the 17-4 PH sandwich foam blade design for different combinations of kin thickness and core volume are presented with a comparison to a solid titanium blade.
Two-dimensional porous-well cascade tests of the NACA 65- (l2Al0) 10 and NACA 65-(l2A2I8b)10 blade sections were made at Mach numbers from 0.3 to choking in most cases. Data were obtained at solidities of 1.0 and 1.5 et inlet-air angles of 45 deg. and 60 deg. for both blade sections. With a solid--wall modification to the cascade tunnel, schlieren observations were made of the flow in cascade at a solidity of 1.5 and inlet-air angle of 45 deg. and at a solidity of 1.0 and inlet-air angle of 60 deg. Test results for the NACA 65-(12A10)l0 blade section show t hat the turning angles measured at low speed do not change significantly as the speed increases until the critical Mach number is exceed. Because of increasing separation from the highly cambered trailing-edge region, the turning angles for the NACA 65-(12A2I8b)10 blade section decreased as much as 4 deg. from low speed to critical speed. The high-speed performance of the NACA 65-(12A10)10 and the NACA 65-(12A2I8b)l0 blade sections is largely determined by the passage area distribution. The angle of attack for best operation at high Mach numbers is higher than the design angle of attack selected at low speed to have pressure distributions that are free of peaks.
Detect Damage in Blades Electronic holography can show damaged regions in fan blades at 30 frames/sec. The electronic holograms are transformed by finite-element-model-trained artificial neural networks to visualize the damage. The trained neural networks are linked with video and graphics to visualize the bending-induced strain distribution, which is very sensitive to damage. By contrast, it is very difficult to detect damage by viewing the raw, speckled, characteristic fringe patterns. For neural-network visualization of damage, 2 frames or 2 fields are used, rather than the 12 frames normally used to compute the displacement distribution from electronic holograms. At the NASA Lewis Research Center, finite element models are used to compute displacement and strain distributions for the vibration modes of undamaged and cracked blades. A model of electronic time-averaged holography is used to transform the displacement distributions into finite-element-resolution characteristic fringe patterns. Then, a feedforward neural network is trained with the fringe-pattern/strain-pattern pairs, and the neural network, electronic holography, and video are implemented on a workstation. Now that the neural networks have been tested successfully at 30 frames/sec on undamaged and cracked cantilevers, the electronic holography and neural-network processing are being adapted for onsite damage inspection of twisted fan blades and rotormounted blades. Our conclusion is that model-trained neural nets are effective when they are trained with good models whose application is well understood. This work supports the aeromechanical testing portion of the Advanced Subsonic Technology Project.
A dual-probe, integrated fiber-optic laser system for measuring blade tip clearance in rotating turbomachinery was developed cooperatively with Integrated Fiber Optic Systems, Inc., and tested at the NASA Lewis Research Center. Because the probes are nearly flush with the casing inner lining, there is minimal flow disturbance. The two probes are closely spaced in a circumferential plane and are slanted at an angle relative to each other so that the time it takes the blade tip to traverse the space between the two beams varies with the tip radius, making it possible to determine the tip clearance at rotor operating conditions. The tip clearance can be obtained for all the blades in a rotor with a single system, provided there are no synchronous vibrations present at a particular operating condition. The two probes for the laser system were installed in two holders. For one, the included angle between the probes was 20 degrees, and for the other, it was 40 degrees. The two configurations were calibrated in a vacuum spin-rig facility that can reproduce realistic blade-tip speeds. A specially designed, nondeflecting rotor was used to calibrate the probes. This rotor consisted of a tapered titanium bar with three teeth on each end, the thickness of which was representative of a typical blade-tip thickness. The bar and measuring teeth were in a horizontal plane in the spin rig, and the axis of rotation was vertical. To set the clearances, we used a remotely controlled optical stage that could be traversed vertically. The 40 probe system also was used to measure the tip clearance during an engine fan prototype test in a wind tunnel. Using the spin-rig calibrations, we estimated the accuracy of the tip-clearance measurement in the test to be 0.005 in. This program is ongoing.
The quest for cheap, low density and high performance materials in the design of aircraft and rotorcraft engine fan and propeller blades poses immense challenges to the materials and structural design engineers. Traditionally, these components have been fabricated using expensive materials such as light weight titanium alloys, polymeric composite materials and carbon-carbon composites. The present study investigates the use of P sandwich foam fan blade made up of solid face sheets and a metal foam core. The face sheets and the metal foam core material were an aerospace grade precipitation hardened 17-4 PH stainless steel with high strength and high toughness. The stiffness of the sandwich structure is increased by separating the two face sheets by a foam core. The resulting structure possesses a high stiffness while being lighter than a similar solid construction. Since the face sheets carry the applied bending loads, the sandwich architecture is a viable engineering concept. The material properties of 17-4 PH metal foam are reviewed briefly to describe the characteristics of the sandwich structure for a fan blade application. A vibration analysis for natural frequencies and P detailed stress analysis on the 17-4 PH sandwich foam blade design for different combinations of skin thickness and core volume %re presented with a comparison to a solid titanium blade.
Although noninterference optical instrumentation has been previously used to monitor and measure rotor blade vibrations, it has not been used at the NASA Glenn Research Center for the determination of damping. This article describes such a measurement in Glenn's Spin Rig facility. The optical system was chosen because installation of the slip rig for this particular configuration was not feasible, ruling out strain gauge instrumentation. The shaft in this facility was suspended with two radial magnetic bearings, and the excitation was supplied to the bearings by a signal generator. For the first mode, the direction of excitation force was always perpendicular to the blade as described by Morrison. The preceding graph shows blade displacements, as measured by an optical probe during a frequency sweep designed to locate the first mode resonance. The resonance determines the frequency at which the shaft is excited. Because the sampling rate was fixed to only once per revolution with these transducers, and the first mode frequency was much larger than the rotational frequency, the data in this figure were undersampled with an apparent frequency that was only 1 Hz at the beginning of the sweep, about 14 Hz at the maximum amplitude, and about 20 Hz at the end of the sweep. The true excitation frequency varied during the sweep from 320 to 340 Hz, and the resonance occurred at 334 Hz. Damping is determined by applying a frequency burst to the shaft. Upon cessation of the burst, the blade undergoes free decay. The apparent damping is then obtained by a least squares fit of the theoretical cosine decay function through the experimental points. The following graph illustrates this procedure. Because of frequency aliasing, the apparent measured damping must be divided by the ratio of the true resonant frequency to the apparent measured frequency to obtain the true damping. Note that the contribution of the shaft vibration to the blade vibration could be neglected because it was shown that it is an order of magnitude smaller and that its decay is an order of magnitude faster.
The goal of this project is to use a sandwich structure design, consisting of two stainlesssteel face sheets and a stainless-steel-foam core, to fabricate engine fan and propeller blades. Current fan blades are constructed either of polymer matrix composites (PMCs) or hollow titanium alloys. The PMC blades are expensive and have poor impact resistance on their leading edges, thereby requiring a metallic leading edge to satisfy the Federal Aviation Administration s impact requirements relating to bird strikes. Hollow titanium blades cost more to fabricate because of the intrinsically difficult fabrication issues associated with titanium alloys. However, both these current concepts produce acceptable lightweight fan blades.
An active control device for reducing blade-vortex interactions (BVI) noise generated by a rotorcraft, such as a helicopter, comprises a trailing edge flap located near the tip of each of the rotorcraft's rotor blades. The flap may be actuated in any conventional way, and is scheduled to be actuated to a deflected position during rotation of the rotor blade through predetermined regions of the rotor azimuth, and is further scheduled to be actuated to a retracted position through the remaining regions of the rotor azimuth. Through the careful azimuth-dependent deployment and retraction of the flap over the rotor disk, blade tip vortices which are the primary source for BVI noise are (a) made weaker and (b) pushed farther away from the rotor disk (that is, larger blade-vortex separation distances are achieved).
An active control device for reducing blade-vortex interactions (BVI) noise generated by a rotorcraft, such as a helicopter, comprises a trailing edge flap located near the tip of each of the rotorcraft's rotor blades. The flap may be actuated in any conventional way, and is scheduled to be actuated to a deflected position during rotation of the rotor blade through predetermined regions of the rotor azimuth, and is further scheduled to be actuated to a retracted position through the remaining regions of the rotor azimuth. Through the careful azimuth-dependent deployment and retraction of the flap over the rotor disk, blade tip vortices which are the primary source for BVI noise are (a) made weaker and (b) pushed farther away from the rotor disk (that is, larger blade-vortex separation distances are achieved).
A blade for a turbine engine having a centerline. The blade comprises: a root section extending at an angle relative to the centerline; and an airfoil section extending from the root section. The root section is directly adjacent said airfoil section. In other words, the blade is neckless. The blade is part of a rotor assembly, and is preferably a fan blade.
A turbine blade with a porous stainless-steel shell sintered to a supporting steel strut has been fabricated for tests at the NACA by Federal-Mogul Corporation under contract from the Bureau of Aeronautics, Department of the Navy. The apparent permeability of this blade, on the average, more nearly approaches the values specified by the NAGA than did two strut-supported bronze blades in a previous investigation. Random variations of permeability in the present blade are substantialy greater than those of the bronze blades, but projected improvements in certain phases of the fabrication process are expected to reduce these variations.
Blade displacement measurements were acquired during a wind tunnel test of the full-scale UH-60A Airloads rotor. The test was conducted in the 40- by 80-Foot Wind Tunnel of the National Full-Scale Aerodynamics Complex at NASA Ames Research Center. Multi-camera photogrammetry was used to measure the blade displacements of the four-bladed rotor. These measurements encompass a range of test conditions that include advance ratios from 0.15 to unique slowed-rotor simulations as high as 1.0, thrust coefficient to rotor solidity ratios from 0.01 to 0.13, and rotor shaft angles from -10.0 to 8.0 degrees. The objective of these measurements is to provide a benchmark blade displacement database to be utilized in the development and validation of rotorcraft computational tools. The methodology, system development, measurement techniques, and preliminary sample blade displacement measurements are presented.
This report will present details of a Pressure Sensitive Paint (PSP) system for measuring global surface pressures on the tips of rotorcraft blades in simulated forward flight at the 14- x 22-Foot Subsonic Tunnel. The system was designed to use a pulsed laser as an excitation source and PSP data was collected using the lifetime-based approach. With the higher intensity of the laser, this allowed PSP images to be acquired during a single laser pulse, resulting in the collection of crisp images that can be used to determine blade pressure at a specific instant in time. This is extremely important in rotorcraft applications as the blades experience dramatically different flow fields depending on their position in the rotor disk. Testing of the system was performed using the U.S. Army General Rotor Model System equipped with four identical blades. Two of the blades were instrumented with pressure transducers to allow for comparison of the results obtained from the PSP. This report will also detail possible improvements to the system.
A system for turbo machinery blade vibration has been developed that combines time-of-arrival sensors for blade vibration amplitude measurement and radar sensors for vibration frequency and mode identification. The enabling technology for this continuous blade monitoring system is the radar sensor, which provides a continuous time series of blade displacement over a portion of a revolution. This allows the data reduction algorithms to directly calculate the blade vibration frequency and to correctly identify the active modes of vibration. The work in this project represents a significant enhancement in the mode identification and stress calculation accuracy in non-contacting stress measurement system (NSMS) technology when compared to time-of-arrival measurements alone.
The unsteady fluid dynamic performance of a cavitating two-bladed oxidizer turbopump inducer was characterized through sub-scale water flow testing. While testing a novel inlet duct design that included a cavitation suppression groove, unusual high-frequency pressure oscillations were observed. With potential implications for inducer blade loads, these high-frequency components were analyzed extensively in order to understand their origins and impacts to blade loading. Water flow testing provides a technique to determine pump performance without the costs and hazards associated with handling cryogenic propellants. Water has a similar density and Reynolds number to liquid oxygen. In a 70%-scale water flow test, the inducer-only pump performance was evaluated. Over a range of flow rates, the pump inlet pressure was gradually reduced, causing the flow to cavitate near the pump inducer. A nominal, smooth inducer inlet was tested, followed by an inlet duct with a circumferential groove designed to suppress cavitation. A subsequent 52%-scale water flow test in another facility evaluated the combined inducer-impeller pump performance. With the nominal inlet design, the inducer showed traditional cavitation and surge characteristics. Significant bearing loads were created by large side loads on the inducer during synchronous cavitation. The grooved inlet successfully mitigated these loads by greatly reducing synchronous cavitation, however high-frequency pressure oscillations were observed over a range of frequencies. Analytical signal processing techniques showed these oscillations to be created by a rotating, multi-celled train of pressure pulses, and subsequent CFD analysis suggested that such pulses could be created by the interaction of rotating inducer blades with fluid trapped in a cavitation suppression groove. Despite their relatively low amplitude, these high-frequency pressure oscillations posed a design concern due to their sensitivity to flow conditions and test scale. The amplitude and frequency of oscillations varied considerably over the pump s operating space, making it difficult to predict blade loads.
The purpose of this report is to summarize and document the work done to enable a NASA CFD code to model laminar-turbulent transition process on an isolated turbine blade. The ultimate purpose of the present work is to down-select a transition model that would allow the flow simulation of a variable speed power turbine to be accurately performed. The flow modeling in its final form will account for the blade row interactions and their effects on transition which would lead to accurate accounting for losses. The present work only concerns itself with steady flows of variable inlet turbulence. The low Reynolds number k- model of Wilcox and a modified version of the same model will be used for modeling of transition on experimentally measured blade pressure and heat transfer. It will be shown that the k- model and its modified variant fail to simulate the transition with any degree of accuracy. A case is thus made for the adoption of more accurate transition models. Three-equation models based on the work of Mayle on Laminar Kinetic Energy were explored. The three-equation model of Walters and Leylek was thought to be in a relatively mature state of development and was implemented in the Glenn-HT code. Two-dimensional heat transfer predictions of flat plate flow and two-dimensional and three-dimensional heat transfer predictions on a turbine blade were performed and reported herein. Surface heat transfer rate serves as sensitive indicator of transition. With the newly implemented model, it was shown that the simulation of transition process is much improved over the baseline k- model for the single Reynolds number and pressure ratio attempted; while agreement with heat transfer data became more satisfactory. Armed with the new transition model, total-pressure losses of computed three-dimensional flow of E3 tip section cascade were compared to the experimental data for a range of incidence angles. The results obtained, form a partial loss bucket for the chosen blade. In time the loss bucket will be populated with losses at additional incidences. Results obtained thus far will be discussed herein.