Technology - Structures and thermal protection systems
Space shuttle structural design and thermal protection systems
Anderson, R. A.↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Space Station design concepts
Manned space station optimal thermal control design, investigating heat pipe and semipassive/ air cooled concepts
Ferrara, A. A.↗
Thermal energy storage/converter prototype design, fabrication and testing third monthly progress report, 3 may - 2 jun. 1965
Thermal energy storage converter with rhenium capsule
RHENIUM↗
Apparatus for measurement of thermal conductivity of insulation systems subjected to extreme temperature differences
Advanced aerospace designs require thermal insulation systems which are consistent with cryogenic fluids, high thermal loads, and design restrictions such as weight and volume. To evaluate the thermal performance of these insulating systems, an apparatus capable of measuring thermal conductivity using extreme temperature differences (27 to 1100 K) is being developed. This system is described along with estimates of precision and accuracy in selected operating conditions. Preliminary data are presented.
Dube, W. P.↗
A Study of the Effects of Altitude on Thermal Ice Protection System Performance
Thermal ice protection systems use heat energy to prevent a dangerous buildup of ice on an aircraft. As aircraft become more efficient, less heat energy is available to operate a thermal ice protections system. This requires that thermal ice protection systems be designed to more exacting standards so as to more efficiently prevent a dangerous ice buildup without adversely affecting aircraft safety. While the effects of altitude have always beeing taked into account in the design of thermal ice protection systems, a better understanding of these effects is needed so as to enable more exact design, testing, and evaluation of these systems.
thermal ice protection system↗
Design for temperature and thermal buckling constraints employing a noneigenvalue formulation
A numerical procedure for simultaneous consideration of structural/thermal interactions during aircraft design is presented, with an emphasis on reentry vehicles such as the Orbiter. It has been shown that sequential design is inappropriate for reentry vehicles, due to the degradation of the material properties at elevated reentry temperatures. Attention is focused on thermal buckling, using an analytical technique that involves requiring that the stability matrix be positive definite, with the diagonal terms on the Gauss-Doolittle factor of the matrix also constrained to be positive. A finite element method is employed to calculate the derivative of the diagonal matrix, with optimization achieved by minimization of the mass of the structure and thermal protection system. Sample calculations are presented in terms of the aluminum structure and insulation for a section of the Orbiter wing bay.
Haftka, R. T.↗
Thermal Weapon Sight (TWS) AN/PAS-13 diffractive optics designed for producibility
The Thermal Weapon Sight (TWS) program is a manportable 3-5 micrometer forward-looking-infrared (FLIR) rifle sight. The manportable nature requires that the optics modules be lightweight, low cost and compact while maximizing performance. These objectives were met with diffractive optics. TWS promises to be the first FLIR sensor to incorporate kinoform surfaces in full scale production.
Anderson, J. Steven↗
A Study of the Effects of Altitude on Thermal Ice Protection System Performance
Thermal ice protection systems use heat energy to prevent a dangerous buildup of ice on an aircraft. As aircraft become more efficient, less heat energy is available to operate a thermal ice protections system. This requires that thermal ice protection systems be designed to more exacting standards so as to more efficiently prevent a dangerous ice buildup without adversely affecting aircraft safety. While the effects of altitude have always beeing taked into account in the design of thermal ice protection systems, a better understanding of these effects is needed so as to enable more exact design, testing, and evaluation of these systems.
Addy, Harold E., Jr.↗
Investigation of the Mechanical Performance of Compliant Thermal Barriers
Compliant thermal barriers play a pivotal role in the thermal protection systems of advanced aerospace vehicles. Both the thermal properties and mechanical performance of these barriers are critical in determining their successful implementation. Due to the custom nature of many thermal barriers, designers of advanced spacecraft have little guidance as to the design, selection, and implementation of these elements. As part of an effort to develop a more fundamental understanding of the interrelationship between thermal barrier design and performance, mechanical testing of thermal barriers was conducted. Two different types of thermal barriers with several core insulation density levels ranging from 62 to 141 kg/cu m were investigated. Room-temperature compression tests were conducted on samples to determine load performance and assess thermal barrier resiliency. Results showed that the loading behavior of these thermal barriers was similar to other porous, low-density, compliant materials, such as elastomeric foams. Additionally, the insulation density level had a significant non-linear impact on the stiffness and peak loads of the thermal barriers. In contrast, neither the thermal barrier type nor the level of insulation density significantly influenced the room-temperature resiliency of the samples.
DeMange, Jeffrey J.↗
Optimal cure cycle design for autoclave processing of thick composites laminates: A feasibility study
The thermal analysis and the calculation of thermal sensitivity of a cure cycle in autoclave processing of thick composite laminates were studied. A finite element program for the thermal analysis and design derivatives calculation for temperature distribution and the degree of cure was developed and verified. It was found that the direct differentiation was the best approach for the thermal design sensitivity analysis. In addition, the approach of the direct differentiation provided time histories of design derivatives which are of great value to the cure cycle designers. The approach of direct differentiation is to be used for further study, i.e., the optimal cycle design.
Hou, Jean W.↗
SRB thermal environments
The objective was to utilize and expand the Solid Rocket Booster (SRB) orbital flight test data base for better predictions of future flight environments. There were five tasks associated with this effort: analyze the internal aft skirt wind tunnel data and incorporate it into a data base for generating design and preflight reeentry thermal environments; generate reentry design thermal environments for the SRB steel case with the nozzle extension off; generate reentry design thermal environments for the SRB Filament Wound Case with the nozzle extension off; develop an engineering tool to analyze the 3-D flowfield around the SRB aft skirt during reentry for the purpose of obtaining the frequency and severity of the belching gas intrusion internal to the aft skirt; and perform SRM transient joint flow analysis for subscale and full scale motor firing as well as determine the effects of debonds of the insulation on the fill time and heating within the field joint insulation. In addition, this work was extended to provide support for the 51L Shuttle SRB failure analysis.
Crain, W. K.↗
Design of a Resistively Heated Thermal Hydraulic Simulator for Nuclear Rocket Reactor Cores
A preliminary design study is presented for a non-nuclear test facility which uses ohmic heating to replicate the thermal hydraulic characteristics of solid core nuclear reactor fuel element passages. The basis for this testing capability is a recently commissioned nuclear thermal rocket environments simulator, which uses a high-power, multi-gas, wall-stabilized constricted arc-heater to produce high-temperature pressurized hydrogen flows representative of reactor core environments, excepting radiation effects. Initially, the baseline test fixture for this non-nuclear environments simulator was configured for long duration hot hydrogen exposure of small cylindrical material specimens as a low cost means of evaluating material compatibility. It became evident, however, that additional functionality enhancements were needed to permit a critical examination of thermal hydraulic effects in fuel element passages. Thus, a design configuration was conceived whereby a short tubular material specimen, representing a fuel element passage segment, is surrounded by a backside resistive tungsten heater element and mounted within a self-contained module that inserts directly into the baseline test fixture assembly. With this configuration, it becomes possible to create an inward directed radial thermal gradient within the tubular material specimen such that the wall-to-gas heat flux characteristics of a typical fuel element passage are effectively simulated. The results of a preliminary engineering study for this innovative concept are fully summarized, including high-fidelity multi-physics thermal hydraulic simulations and detailed design features.
Litchford, Ron J.↗
Preliminary design of the Space Station internal thermal control system
The baseline preliminary design configuration of the Internal Thermal Control system (ITCS) of the U.S. Space Station pressurized elements (i.e., the Habitation and U.S. Laboratory modules, pressurized logistics carrier, and resources nodes) is defined. The ITCS is composed of both active and passive components. The subsystems which comprise the ITCS are identified and their functional descriptions are provided. The significant trades and analyses, which were performed during Phase B (i.e., the preliminary design phase) that resulted in the design described herein, are discussed. The ITCS interfaces with the station's central Heat Rejection and Transport System (HRTS), other systems, and externally attached pressurized payloads are described. Requirements on the ITCS with regard to redundancy and experiment support are also addressed.
Herrin, Mark T.↗
Space Station Freedom thermal control and life support system design
The Space Station Freedom thermal control system (TCS) and environmental control and life support system (ECLSS) are reviewed. Differences in the TCS and ECLSS are discussed between the early man-tended configuration (MTC) compared to the eventual evolutions to the permanently manned configuration (PMC). Concurrent analytical and developmental testing programs are included in the systems discussions as well as a description of an early 1993 flight test program on elements of the PMC water recovery system. Recent TCS design changes to the air cooling of rack mounted equipment are discussed. An overview of all TCS and ECLSS subsystems is included.
Wegrich, R. D.↗
Design guides for irradiation experiments with fast spectrum reactor fuel elements in thermal test reactors
Design guidelines for irradiation experiments with fast spectrum reactor fuel elements in thermal test reactors
Anderson, J. L.↗
Design of A Transition-Edge-Sensor-Based Thermal Stabilization Stage
Electrothermal feedback in a transition edge sensor suppresses thermal fluctuations in the TES and regions in close thermal contact. We designed a heavily-metallized, leg-isolated membrane with a TES which serves as a thermal stabilization stage that can be lithographically integrated with other devices. Through modeling, fabrication and test of prototype devices, we examine whether the noise reduction in this stage can reduce thermal fluctuations (e.g. 1/f noise) in the other components by providing a more stable base temperature. In one implementation, a leg-isolated TES bolometer of higher superconducting transition temperature (Tc) is encircled by a second membrane region which is metallized and thermally stabilized by a second, lower-Tc TES. We present fabrication results on the dual-Tc design and testing of the simultaneous biasing of a two-stage, two-TES device. We explore varied heat capacity of the thermally stabilized stage in the single pixel design. We also present other designs to evaluate the use of an outer thermal stabilization stage for multiple pixel arrangements.
Rachel Borrelli↗
A mechanical, thermal and electrical packaging design for a prototype power management and control system for the 30 cm mercury ion thruster
A prototype Electric Power Management and Thruster Control System for a 30 cm ion thruster has been built and is ready to support a first mission application. The system meets all of the requirements necessary to operate a thruster in a fully automatic mode. Power input to the system can vary over a full two to one dynamic range (200 to 400 V) for the solar array or other power source. The Power Management and Control system is designed to protect the thruster, the flight system and itself from arcs and is fully compatible with standard spacecraft electronics. The system is designed to be easily integrated into flight systems which can operate over a thermal environment ranging from 0.3 to 5 AU. The complete Power Management and Control system measures 45.7 cm x 15.2 cm x 114.8 cm and weighs 36.2 kg. At full power the overall efficiency of the system is estimated to be 87.4 percent. Three systems are currently being built and a full schedule of environmental and electrical testing is planned.
Sharp, G. R.↗
Development of the GPM Observatory Thermal Vacuum Test Model
A software-based thermal modeling process was documented for generating the thermal panel settings necessary to simulate worst-case on-orbit flight environments in an observatory-level thermal vacuum test setup. The method for creating such a thermal model involved four major steps: (1) determining the major thermal zones for test as indicated by the major dissipating components on the spacecraft, then mapping the major heat flows between these components; (2) finding the flight equivalent sink temperatures for these test thermal zones; (3) determining the thermal test ground support equipment (GSE) design and initial thermal panel settings based on the equivalent sink temperatures; and (4) adjusting the panel settings in the test model to match heat flows and temperatures with the flight model. The observatory test thermal model developed from this process allows quick predictions of the performance of the thermal vacuum test design. In this work, the method described above was applied to the Global Precipitation Measurement (GPM) core observatory spacecraft, a joint project between NASA and the Japanese Aerospace Exploration Agency (JAXA) which is currently being integrated at NASA Goddard Space Flight Center for launch in Early 2014. From preliminary results, the thermal test model generated from this process shows that the heat flows and temperatures match fairly well with the flight thermal model, indicating that the test model can simulate fairly accurately the conditions on-orbit. However, further analysis is needed to determine the best test configuration possible to validate the GPM thermal design before the start of environmental testing later this year. Also, while this analysis method has been applied solely to GPM, it should be emphasized that the same process can be applied to any mission to develop an effective test setup and panel settings which accurately simulate on-orbit thermal environments.
Yang, Kan↗