SEARCH · Engineering Papers
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.
An annular seal is analyzed in which the inlet clearance is larger than the outlet clearance; the flow path may be either stepped or tapered. This design produces radial stiffnesses 1.7 to 14 times that of a constant-clearance seal having the same minimum clearance. When sealing high-pressure fluids, such as a seal can improve rotor stability and can be used to shift troublesome critical speeds to a more suitable location.
Inexpensive self-expanding plug makes convenient low-pressure seal. Simple elastomeric plug seals round ports and holes better than regular cork. Plug is inserted with plastic tool that squeezes it to diameter smaller than port opening. Once tool is removed, plug self-expands to its original shape, exerting stronger pressure to sealed surface than cork. Plug is less expensive to make than screw-on or cam-expanded seals.
A number of successful spacecraft tests were conducted on an environmental spin fixture which utilizes a ferrofluidic rotary vacuum seal. The 27 cm (10.5 inch) diameter fixture drive shaft supports and spins communications satellites during flight acceptance testing in a thermal vacuum chamber. The drive shaft rotary seal serves to maintain the canned drive system electro-mechanical components at ambient pressure within the space simulator. The ferromagnetic fluid seal was chosen over conventional mechanical sealing devices for its zero-leakage, zero-wear, and minimum friction drag characteristics, as well as its high reliability potential.
The JT8D high pressure turbine was revised to reduce leakage between the blade tip shrouds and the outer air seal, and engine testing was performed to determine the effect on performance. The addition of a second knife-edge on the blade tip shroud, the extension of the honeycomb seal land to cover the added knife-edge and an existing spoiler on the shroud, and a material substitution in the seal support ring to improve thermal growth characteristics are included. A relocation of the blade cooling air discharge to insure adequate cooling flow is required. Significant specific fuel consumption and exhaust gas temperature improvements were demonstrated with the revised turbine in sea level and simulated altitude engine tests. Inspection of the revised seal hardware after these tests showed no unusual wear or degradation.
Design criteria are discussed for a hermetic seal capable of withstanding the 450 C operating temperature of a lithium-metal sulfide battery system. A mechanical seal consisting of two high strength alloy metal sleeves welded or brazed to a conductor assembly and pressed onto a ceramic is described. The conductor center passes through the ceramic but is not sealed to it. The seal is effected on the outside of the taper where the tubular part is pressed down over and makes contact.
Two LOX turbopump applications were analyzed over ranges of pressure differential and speed. Predictions were compared with test results. A small seal was analyzed up to 141 m/sec and 310 N/sq cm differential and a larger seal up to 147 m/sec and 448 N/sq cm. Tests confirmed analytical predictions of operation without rubbing contact. The seals evidently operated with mostly liquid in the pads and mostly gas across the dam although the best prediction of trends was based on assuming gas throughout the entire seal.
Development of the plasma sprayed graded, layered ZrO2/CoCrAlY seal system for gas turbine engine blade tip seal application up to 1589 K (2400 F) surface temperature was continued. Methods of improvement of the cyclic thermal shock resistance of the sprayed zirconia seal system were investigated. The most promising method, reduction of the ceramic thickness and metallic substrate stiffness were selected based upon potential and feasibility. Specimens were fabricated and experimentally evaluated to: (1) substantiate the capacity of the geometry changes to reduce operating stresses in the sprayed structure; and (2) define the abradability, erosion, thermal shock and physical property characteristic for the sprayed ceramic seal system. Thermal stress analysis was performed and correlated with thermal shock test results.
Radial stiffness of annular (ring-type) gas path seals is calculated for both constant-clearance designs and tapered designs for which the inlet clearance is larger than the outlet clearance. Under some conditions a constant-clearance seal can have a negative stiffness; this undesirable property can be completely eliminated by use of tapered seals. Leakage rates are only moderately higher in tapered seals
Two companion reports deal with design considerations for improving performance of mechanical face seals, one of family of devices used in general area of fluid sealing of rotating shafts. One report deals with basic seal configuration and other with lubrication of seal.
A segmented circumferential seal with lift pads for hydrodynamic action was analyzed over ranges of speed and sealed pressure. Performance predictions, which predicted noncontact operation for speeds as high as 600 revolutions per second at sealed pressures to 86 N/sq cm, are discussed. Performance tests were performed on the seals and compared with the performance predictions.
Damping in annular seals is calculated for an incompressible fluid. Results show that damping in tapered seals optimized for stiffness is considerably less than that in straight seals for the same minimum clearance. Damping in rotating seals can promote fractional frequency whirl. Neglecting fluid acceleration makes solution much easier, but leads to errors in calculated damping of up to 16 percent.
A computer aided design method for mechanical face seals is described. Based on computer simulation, the actual motion of the flexibly mounted element of the seal can be visualized. This is achieved by solving the equations of motion of this element, calculating the displacements in its various degrees of freedom vs. time, and displaying the transient behavior in the form of a motion picture. Incorporating such a method in the design phase allows one to detect instabilities and to correct undesirable behavior of the seal. A theoretical background is presented. Details of the motion display technique are described, and the usefulness of the method is demonstrated by an example of a noncontacting conical face seal.
A face seal model consisting of a rigidly mounted rotor and a flexibly mounted stator was tested under conditions of eccentric loading. Self-excited oscillations in the form of combined precession and nutation of the stator were observed. The nature of the motion and its frequency are dependent on rotational speed, seal clearance, and external tilting moment. It is possible that some unexplained seal failures and waviness of seal faces are the result of such self excited wobble.
High-temperature seals on Space Shuttle Orbiter elevons will be improved by a new flexible seal design that increases the number of leak barriers, allows for thermal expansion and cuts weight by more than two-thirds. Improved seal may be useful in applications where it is necessary to seal gaps between moving surfaces.
Metal-plated butyl rubber seal has been devised for enclosures of electronic equipment that must be maintained under dry, inert atmosphere. Seal prevents gas leakage over prolonged periods, while conductivity suppresses electromagnetic emissions from sealed equipment. Seal is formed by depositing aluminum or gold onto molded-in-place butyl rubber gasket and surrounding areas of flange.
Performance ot two self acting seal designs for a liquid oxygen (LOX) turbopump was predicted over ranges of pressure differential and speed. Predictions were compared with test results. Performance of a radial face seal for LOX was predicted up to 448 N/cu cm and 147 m/sec. Performance of a segmented circumferential seal for helium was predicted up to 69 N/cu cm and 189 m/sec. Results confirmed predictions of noncontact operation. Qualitative agreement between test and analysis was found. The LOX face seal evidently operated with mostly liquid in the self acting geometry and mostly gas across the dam.
Design analysis, detail design, fabrication, and experimental evaluation was performed on two self acting floating ring shaft seals for a rocket engine turbopump high pressure 24132500 n/sq m (3500 psig) hot gas 533 K 9500 F) high speed 3142 rad/sec (30000 rmp) turbine. The initial design used Rayleigh step hydrodynamic lift pads to assist in centering the seal ring with minimum rubbing contact. The final design used a convergent tapered bore to provide hydrostatic centering force. The Rayleigh step design was tested for 107 starts and 4.52 hours total. The leakage was satisfactory; however, the design was not acceptable due to excessive wear caused by inadequate centering force and failure of the sealing dam caused by erosion damage. The tapered bore design was tested for 370 starts and 15.93 hours total. Satisfactory performance for the required life of 7.5 hours per seal was successfully demonstrated.
A computer aided design method for mechanical face seals is described. Based on computer simulation, the actual motion of the flexibly mounted element of the seal can be visualized. This is achieved by solving the equations of motion of this element, calculating the displacements in its various degrees of freedom vs. time, and displaying the transient behavior in the form of a motion picture. Incorporating such a method in the design phase allows one to detect instabilities and to correct undesirable behavior of the seal. A theoretical background is presented. Details of the motion display technique are described, and the usefulness of the method is demonstrated by an example of a noncontacting conical face seal.