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At least 757 records · Page 42

Hypergolic Propellant Safety Course

Under the sponsorship of the NASA Safety Training Center at the Johnson Space Center, a hypergolic propellant safety course has been developed. This is a 2-day course on guidelines for hypergolic propellant system design, materials selection, operations, storage, and transportation. Recognizing that numerous fuels and oxidizers can be hypergolic, this course is specific to the hydrazine family of fuels and nitrogen tetroxide and its variants. The objectives of the course are to enable the student to identify and evaluate the hazards of hypergolic propellants, and to understand the methods for controlling those hazards and responding to emergencies. The course covers properties and hazards of the hydrazines and oxidizers; design and operations in hypergolic facilities; materials selection for use in hypergol systems; storage vessels, piping, and component considerations; hypergol detection; fire fighting practices; operating and transportation principles and procedures; and emergency practices and considerations. A hazards analysis methodology is presented. Numerous references are provided and the applicability of certain regulatory documents is discussed. A brief overview of other propellants, including hydrogen peroxide, is given at the end of the course.

Rathgeber, Kurt A.↗

Catalytic Decomposition of Propellant Hydrazines, N-Nitrosodimethylamine, and N-Nitrodimethylamine

Remediation of propellant hydrazine spills, waste treatment, or cleanup of water contaminated with these propellants and/or their oxidation products is a subject of great concern for safety and the environment. Current remediation technologies typically employ oxidative methods, such as chlorination or ozonation. Methylated hydrazines, in particular 1,1-dimethythydrazine (UDMH) and to some degree monomethy1hydrazine (MMH), form N-Nitrosodimethylamine (NDMA) and N-Nitrodimethylamine (DMNM) during oxidation. These compounds are highly toxic and may persist if oxidative conditions are not sufficiently harsh. Since NDMA and DMNM may also be formed from exposure of MMH or UDMH to air, a need exists for a method that will remediate hydrazine, MMH, UDMH, NDMA, and DMNM. In this work, aqueous solutions of propellant hydrazines, NDMA, and DMNM were found to degrade by catalytic reduction with nickel-aluminum (Ni-Al) alloy under basic conditions. The reaction is based upon dissolution of At from Ni-Al alloy in aqueous media to form aluminum ion and hydrogen gas; and the resultant finely divided nickel catalyzes reduction of the hydrazine, nitrosoamine, or nitroamine by the hydrogen produced. Greater than 99 percent of hydrazine, MMH, UDMH, NDMA, and DMNM in aqueous solutions were degraded under laboratory conditions when reacted with Ni-Al alloy. UDMH was identified as an intermediate reduction product of NDMA and DNNM. NDMA and UDMH were identified as intermediate reduction products of DMNM. Control experiments without nickel showed no degradation of hydrazine, MMH or UDMH, while NDMA and DMNM were reduced to UDMH. Spill pillows containing Ni-Al alloy and solid sodium hydroxide were also found effective in absorption and degradation of UDMH. The application of chemical reduction as a means to propellant hydrazines, NDMA, and DMNM spill remediation, waste treatment, and water decontamination appears highly attractive.

Greene, Ben↗

A Review of Evidence for High Life Coefficients on Propeller and Rotor Blades Under Static Thrust Conditions with Some New Experimental Results

Interest has increased recently in the thrust-producing capability of rotors at very high collective pitch angles. An early reference noted this behaviour in rotors and offered alternative models for section lift characteristics to explain it. The same phenomenon was coincidentally noted and used in a propeller code, resulting in very good correlation with static thrust data. The proposed paper will present experimental data demonstrating the pronounced persistence of thrust for propellers at increasing collective pitch angles. Comparisons with blade element/momentum theory will be made. These results are expected to point to the need to define (ultimately to explain) aerodynamic lift and drag behaviour in a rotating environment. Experimental measurements made by the U.S. Army Aeroflightdynamics Directorate at the Ames Research Center have shown that locally measured normal force coefficients along the span of a highly twisted rotor blade continue to increase at high values of collective pitch. In some cases these coefficients exceed expected values for the same type of airfoil tested under two dimensional conditions. To date no one to the authors' knowledge has defined the variation of C(n) with pitch for very high angles (to 45 deg) in a rotating environment and for a blade of reasonably high aspect ratio; however, total propeller thrust measurements support the idea that stalling does not occur in the same way as on a wing. This paper will present experimental data in the form of surface pressure distributions as well as flow visualization (microtufts) to explore the aerodynamic behavior of the rotating airfoil at high values of blade incidence. This paper also reviews experimental evidence and infers some high lift coefficient behavior from it. Comparisons between predicted thrust, utilizing modified airfoil characteristics and a blade element model, and measured thrust for both rotors and propellers that cover the extremes of collective pitch are shown and discussed.

Talbot, Peter D.↗

JANNAF 30th Propellant Development and Characterization Subcommittee Meeting

This volume, the first of three volumes, is a compilation of 22 unclassified/unlimited technical papers presented at the Joint Army-Navy-NASA-Air Force (JANNAF) 30th Propellant Development & Characterization Subcommittee Meeting, held on 18-21 March 2002 at the Sheraton Colorado Springs Hotel, Colorado Springs, Colorado. The papers presented herein reflect work performed in the areas of green energetic materials (GEM) development; liquid and gel propellant development; propellant surveillance and aging; and propellant chemistry test methods.

Moore, T. L.↗

Investigations Into Tank Venting for Propellant Resupply

Models and simulations have been developed and applied to the evaluation of propellant tank ullage venting, which is integral to one approach for propellant resupply. The analytical effort was instrumental in identifying issues associated with resupply objectives, and it was used to help develop an operational procedure to accomplish the desired propellant transfer for a particular storable bipropellant system. Work on the project was not completed, and several topics have been identified as requiring further study; these include the potential for liquid entrainment during the low-g and thermal/freezing effects in the vent line and orifice. Verification of the feasibility of this propellant venting and resupply approach still requires additional analyses as well as testing to investigate the fluid and thermodynamic phenomena involved.

Hearn, H. C.↗

Propellant Densification for Shuttle: The SSME Perspective

The subject of cryogenic propellant densification as a potential upgrade to the Space Shuttle is a subject that has been raised on several occasions over the last decade. Due to advancements in densification technology made as a part of and in parallel to the X-33 project, the subject was raised and studied once again in May 2001. Across the Space Shuttle program people from many disciplines converged to discuss issues and perform trade studies to determine whether densified propellants was worth pursuing. This paper discusses one of these areas, specifically the Space Shuttle Main Engine (SSME). The effects of propellant densification on steady state performance are presented along with discussions of potential transient performance issues. Engine component redesign and retrofit issues are discussed as well the high level requirements to modify the ground test stands to accommodate propellant densification hardware and tanks. And finally, the matter of programmatic concerns enters the subject at hand as part of a discussion of SSME recertification requirements. In the end, potential benefits to SSME performance can be demonstrated and, subject to the densification scheme chosen, there does not appear to insurmountable technical obstacles.

Greene, William D.↗

Low-Speed Investigation of the Static Lateral Stability and Control Characteristics of a 1/6-Scale Model of the Republic XF-84H Airplane with the Propeller Operating

An investigation was made to determine the static lateral stability and control characteristics of a l/6-scale model of the Republic XF-84H airplane with the propeller operating. The model had a 40deg swept wing of aspect ratio 3.45 and had a thin 3-blade supersonic-type propeller. Many modifications to the basic configuration were investigated in attempts to alleviate lateral and directional trim problems which appeared to be associated with propeller slipstream rotation. Although significant benefits were realized with several modifications, none of those tested would be expected to afford satisfactory behavior for all normal flight conditions. A marked left-wing roll-off tendency was indicated at high angles of attack for the basic model configuration. Projection of only the left slat was the most effective remedy found for this problem with the propeller operating. The use of differential wing-flap deflection also appeared to offer a promising means for reducing the roll-off tendency with power on. The large sidewash over the vertical tail, associated with slip- stream rotation, severely restricted the conditions for which directional , trim could be maintained. A small triangular dorsal fin, oriented opposite to the slipstream rotation, was found very effective in reducing the adverse sidewash flow at the tail.

Sleeman, William C., Jr.↗

The Minimum Energy Loss Propeller

Various cases are presented of the solution of the problem ot the most efficient propeller, more general cases being considered than the one by Betz in 1919: namely, that of a propeller under a limiting light load, The problem is solved directly and also with the aid of the Ritz method which became readily applicable after the author proposed a method for the solution of the propeller problem, in general, with the aid of trigonometric series. The design of a propeller with the aid of this method is given and an analysis is made of the effect of the fuselage and of the viscosity coefficient mu on the character of the solution of the variational problem.

Poliakhov, N.↗

Lessons Learned with Metallized Gelled Propellants

During testing of metallized gelled propellants in a rocket engine, many changes had to be made to the normal test program for traditional liquid propellants. The lessons learned during the testing and the solutions for many of the new operational conditions posed with gelled fuels will help future programs run more smoothly. The major factors that influenced the success of the testing were propellant settling, piston-cylinder tank operation, control of self pressurization, capture of metal oxide particles, and a gelled-fuel protective layer. In these ongoing rocket combustion experiments at the NASA Lewis Research Center, metallized, gelled liquid propellants are used in a small modular engine that produces 30 to 40 lb of thrust. Traditional liquid RP-1 and gelled RP-1 with 0-, 5-, and 55-wt% loadings of aluminum are used with gaseous oxygen as the oxidizer. The figure compares the thrust chamber efficiencies of different engines.

Source record↗

RSRM TP-H1148 Main Grain Propellant Crack Initiation Evaluation

Pressurized TP-HI 148 propellant fracture toughness testing was performed to assess the potential for initiation of visually undetectable cracks in the RSRM forward segment transition region during motor ignition. Two separate test specimens were used in this evaluation. Testing was performed in cold-gas and hot-fire environments, and under both static and dynamic pressurization conditions. Analysis of test results demonstrates safety factors against initiation of visually undetectable cracks in excess of 8.0. The Reusable Solid Rocket Motor (RSRM) forward segment is cast with PBAN propellant (TP-HI 148) to form T an 1 1-point star configuration that transitions to a tapered center perforated bore (see Figure 1). The geometry of the transition region between the fin valleys and the bore causes a localized area of high strain during horizontal storage. Updated analyses using worst-case mechanical properties at 40 F and improved modeling techniques indicated a slight reduction in safety margins over previous predictions. Although there is no history of strain induced cracks or flaws in the transition region propellant, a proactive test effort was initiated to better understand the implications of the new analysis, primarily the resistance of TP-H1148 propellant to crack initiation' during RSRM ignition.

Earnest, Todd E.↗

In-Space Cryogenic Propellant Depot (ISCPD) Architecture Definitions and Systems Studies

The objectives of the ISCPD Architecture Definitions and Systems Studies were to determine high leverage propellant depot architecture concepts, system configuration trades, and related technologies to enable more ambitious and affordable human and robotic exploration of the Earth Neighborhood and beyond. This activity identified architectures and concepts that preposition and store propellants in space for exploration and commercial space activities, consistent with Exploration Systems Research and Technology (ESR&T) objectives. Commonalities across mission scenarios for these architecture definitions, depot concepts, technologies, and operations were identified that also best satisfy the Vision of Space Exploration. Trade studies were conducted, technology development needs identified and assessments performed to drive out the roadmap for obtaining an in-space cryogenic propellant depot capability. The Boeing Company supported the NASA Marshall Space Flight Center (MSFC) by conducting this Depot System Architecture Development Study. The primary objectives of this depot architecture study were: (1) determine high leverage propellant depot concepts and related technologies; (2) identify commonalities across mission scenarios of depot concepts, technologies, and operations; (3) determine the best depot concepts and key technology requirements and (4) identify technology development needs including definition of ground and space test article requirements.

Fikes, John C.↗

Cryogenic Propellant Depot Experiments, Demonstrations and Applications

Cryogenic Propellant Depots have been assessed over many years in terms of architectures, system configuration trades, related technologies, economic assessments, etc., to enable more ambitious and affordable human and robotic exploration of the Earth Neighborhood and beyond. These activities have identified architectures and concepts that produce, preposition and store propellants in space for exploration and commercial space activities. Commonalities across mission scenarios for these architecture definitions, depot concepts, technologies, and operations were identified that also best satisfy the Vision of Space Exploration. The Boeing Company supported the NASA, Marshall Space Flight Center (MSFC) by conducting Architecture Definitions and Systems Studies. The primary objectives were: (1) determine high leverage propellant depot concepts and related technologies; (2) identify commonalities across mission scenarios of depot concepts, technologies, and operations; (3) determine the best depot concepts and key technology requirements and (4) identify technology development needs including definition of ground and space demonstration requirements. This presentation briefly summarizes potential ground and flight experiments and demonstrations as well as discusses various commercial and exploration applications of Cryogenic Propellant Depots.

Howell, Joe T.↗

Propellant Gauging for Exploration

This paper presents a brief overview of propellant gauging needs and requirements in the context of lunar exploration missions defined by the Exploration Systems Architecture Study (ESAS) report. A timeline for the development and testing of gauging technologies, and a few key design review dates are presented. A lunar exploration mission scenario is discussed which aids in defining the propellant gauging needs. The fleet of new exploration vehicles includes the Ares I and Ares V launch vehicles, Earth Departure Stage (EDS), Lunar Surface Access Module (LSAM) ascent and descent stages, and the Orion Crew Exploration Vehicle (CEV). The liquid propellant choices are currently oxygen - hydrogen for the launch vehicles, the EDS, and LSAM descent module; oxygen - methane for LSAM ascent module; and monomethylhydrazine nitrogen tetroxide (MMH-NTO) for the CEV. Estimated tank sizes, temperatures, pressures, and storage durations are presented. A baseline propellant gauging system is proposed that is based on high Technology Readiness Level (TRL) gauging technologies. In order to be considered for use on the new exploration vehicles, any new gauging technologies will have to show a clear benefit over the baseline methods in terms of performance and/or cost.

Zimmerli, Gregory A.↗

Propeller speed and phase sensor

A speed and phase sensor counterrotates aircraft propellers. A toothed wheel is attached to each propeller, and the teeth trigger a sensor as they pass, producing a sequence of signals. From the sequence of signals, rotational speed of each propeller is computer based on time intervals between successive signals. The speed can be computed several times during one revolution, thus giving speed information which is highly up-to-date. Given that spacing between teeth may not be uniform, the signals produced may be nonuniform in time. Error coefficients are derived to correct for nonuniformities in the resulting signals, thus allowing accurate speed to be computed despite the spacing nonuniformities. Phase can be viewed as the relative rotational position of one propeller with respect to the other, but measured at a fixed time. Phase is computed from the signals.

Collopy, Paul D.↗

Reusable module for the storage, transportation, and supply of multiple propellants in a space environment

A space module has an outer structure designed for traveling in space, a docking mechanism for facilitating a docking operation therewith in space, a first storage system storing a first propellant that burns as a result of a chemical reaction therein, a second storage system storing a second propellant that burns as a result of electrical energy being added thereto, and a bi-directional transfer interface coupled to each of the first and second storage systems to transfer the first and second propellants into and out thereof. The space module can be part of a propellant supply architecture that includes at least two of the space modules placed in an orbit in space.

Mazanek, Daniel D.↗

Relative Efficiencies and Design Charts for Various Engine-Propeller Combinations, Special Report

The relative efficiencies of various engine-propeller combinations were the subject of a study that covered the important flight conditions, particularly the take-off. Design charts that graphically correlate the various propeller parameters were prepared to facilitate the solution of problems and also to c1arify the conception of the relationships of the various engine-propeller design factors. It is shown that, among the many methods for improving the take-off thrust, the use of high-pitch, large-diameter controllable propellers turning at low rotational speeds is probably the most generally promising. With such a combination the take-off thrust may be further increased, at the expense of a small loss in cruising efficiency, by compromise designs wherein the pitch setting is slightly reduced and the diameter is further increased. The degree of compromise necessary to accomplish the maximum possible take-off improvement depends on such design factors as overspeeding and overboosting at take-off as well as depending on the design altitude. Both overspeeding and designing for altitude operation have the same effect on the take-off thrust as compromising in that the propulsive efficiency is increased thereby; boosting the engine, however, has the reverse effect on the propulsive efficiency, although the brake horsepower is increased.

Biermann, David↗

Parametric Optimization of Ares I Propellant Slosh Characteristics Using Frequency Response Criteria

A novel technique for developing propellant slosh damping requirements with respect to the stability characteristics of large flexible launch vehicles is presented. A numerical algorithm is devised which allows an automated software program to rapidly converge to pseudo-optimal solutions that minimize required propellant slosh damping for multiple tanks while maintaining constraints on the frequency response characteristics of a particular open-loop plant transfer function. An implementation of the algorithm using a high-order linear model of the Ares I plant dynamics considers all relevant dynamic interactions of flexible body modes, propellant slosh, and nozzle inertia effects. A high-resolution propellant damping requirements table is produced that can be used for baffle design. The method is demonstrated to provide exceptional speed and accuracy when compared with the alternative human-in-the-loop approach.

Orr, Jeb S.↗

Low-Cost Propellant Launch From a Tethered Balloon

A document presents a concept for relatively inexpensive delivery of propellant to a large fuel depot in low orbit around the Earth, for use in rockets destined for higher orbits, the Moon, and for remote planets. The propellant is expected to be at least 85 percent of the mass needed in low Earth orbit to support the NASA Exploration Vision. The concept calls for the use of many small ( 10 ton) spin-stabilized, multistage, solid-fuel rockets to each deliver 250 kg of propellant. Each rocket would be winched up to a balloon tethered above most of the atmospheric mass (optimal altitude 26 2 km). There, the rocket would be aimed slightly above the horizon, spun, dropped, and fired at a time chosen so that the rocket would arrive in orbit near the depot. Small thrusters on the payload (powered, for example, by boil-off gases from cryogenic propellants that make up the payload) would precess the spinning rocket, using data from a low-cost inertial sensor to correct for small aerodynamic and solid rocket nozzle misalignment torques on the spinning rocket; would manage the angle of attack and the final orbit insertion burn; and would be fired on command from the depot in response to observations of the trajectory of the payload so as to make small corrections to bring the payload into a rendezvous orbit and despin it for capture by the depot. The system is low-cost because the small rockets can be mass-produced using the same techniques as those to produce automobiles and low-cost munitions, and one or more can be launched from a U.S. territory on the equator (Baker or Jarvis Islands in the mid-Pacific) to the fuel depot on each orbit (every 90 minutes, e.g., any multiple of 6,000 per year).

Wilcox, Brian↗