Results for “Motor Design” — Page 42

NASA NTRS2018

Dynamic Analysis of the hFan, a Parallel Hybrid Electric Turbofan Engine

NASA and a variety of aerospace industry stakeholders are investing in conceptual studies of electrified aircraft, including parallel hybrid electric aircraft such as the Subsonic Ultra Green Aircraft Research (SUGAR) Volt. At this point, little of the work published in the literature has examined the transient behavior of the turbomachinery in these systems. This paper describes a control system built around the hFan, the parallel hybrid electric turbofan engine designed for the SUGAR Volt concept aircraft. This control system is used to show that the hFan, running with its baseline concept of operations, is capable of transient operation throughout the envelope. The design parameters of this controller are varied to assess the amount of operability margin built into the engine design, and whether this margin can be reduced to enable more aggressive designs, that may feature better fuel economy. Further, studies are performed as parameters for the hFan electric motor are varied to determine how the motor impacts the engine's need for transient operability margin. The studies suggest that the engine may be redesigned with as much as a 3% reduction in high pressure compressor stall margin. It was also demonstrated that appropriate design and control of the electric motor may be able to buy an additional 0.5% stall margin reduction or a turbine inlet temperature reduction of 35 degR, as tested at the sea-level static condition.

turboelectric↗

NASA NTRS2018

Dynamic Analysis of the hFan, a Parallel Hybrid Electric Turbofan Engine

NASA and a variety of aerospace industry stakeholders are investing in conceptual studies of electrified aircraft, including parallel hybrid electric aircraft such as the Subsonic Ultra Green Aircraft Research (SUGAR) Volt. At this point, little of the work published in the literature has examined the transient behavior of the turbomachinery in these systems. This paper describes a control system built around the hFan, the parallel hybrid electric turbofan engine designed for the SUGAR Volt concept aircraft. This control system is used to show that the hFan, running with its baseline concept of operations, is capable of transient operation throughout the envelope. The design parameters of this controller are varied to assess the amount of operability margin built into the engine design, and whether this margin can be reduced to enable more aggressive designs, that may feature better fuel economy. Further, studies are performed as parameters for the hFan electric motor are varied to determine how the motor impacts the engine's need for transient operability margin. The studies suggest that the engine may be redesigned with as much as a 3% reduction in high pressure compressor stall margin. It was also demonstrated that appropriate design and control of the electric motor may be able to buy an additional 0.5% stall margin reduction or a turbine inlet temperature reduction of 35 R, as tested at the sea-level static condition.

SUGAR Volt↗

NASA NTRS2024

Residual Thrust in a Solid Rocket Motor: A Model Applied to the Mars Ascent Vehicle

A model for solid rocket motor residual thrust is built from the concept that hot nozzle phenolic or carbon materials provide a radiating source of heat flux to the insulation, leading to continued off-gassing by pyrolysis. This model is 1. Fitted to flight datasets and scaled to the Mars Ascent Vehicle second stage motor (MAV SRM2), and 2. Derived with MAV SRM2 design and material estimates. The two methods show a potential range of modeling uncertainty for use by mission analysts. Further loss methods that could reduce the maximum residual impulse are identified but left to further work to evaluate.

Solid rocket motors↗

NASA NTRSDate not supplied

Residual Thrust in a Solid Rocket Motor: A Model Applied to the Mars Ascent Vehicle

A model for solid rocket motor residual thrust is built from the concept that hot nozzle phenolic or carbon materials provide a radiating source of heat flux to the insulation, leading to continued off-gassing by pyrolysis. This model is 1. Fitted to flight datasets and scaled to the Mars Ascent Vehicle second stage motor (MAV SRM2), and 2. Derived with MAV SRM2 design and material estimates. The two methods show a potential range of modeling uncertainty for use by mission analysts. Further loss methods that could reduce the maximum residual impulse are identified but left to further work to evaluate.

Solid rocket motors↗

NASA NTRS2008

Design and Testing of a Variable Pressure Regulator for the Constellation Space Suit

The next generation space suit requires additional capabilities for controlling and adjusting internal pressure than previous design suits. Next generation suit pressures will range from slight pressure, for astronaut prebreath comfort, to hyperbaric pressure levels for emergency medical treatment. Carleton was awarded a contract in 2008 to design and build a proof of concept bench top demonstrator regulator having five setpoints which are selectable using input electronic signaling. Although the basic regulator architecture is very similar to the existing SOP regulator used in the current EMU, the major difference is the electrical selectivity of multiple setpoints rather than the mechanical On/Off feature found on the SOP regulator. The concept regulator employs a linear actuator stepper motor combination to provide variable compression to a custom design main regulator spring. This concept allows for a continuously adjustable outlet pressures from 8.2 psid (maximum) down to "firm" zero thus effectively allowing it to serve as a shutoff valve. This paper details the regulator design and presents test results on regulation band width, command set point accuracy; slue rate and regulation stability, particularly when the set point is being slued. Projections for a flight configuration version are also offered for performance, architectural layout and weight.

Gill, Larry↗

DOE OSTI2023

Wound-Field Synchronous Machine-System Integration toward 8X Power Density and Commercialization

In support of VTO's Electric Drive R&D activity, the Electric Drive Technologies (EDT) Consortium, a multi-disciplinary team of national labs and universities, coordinates and conducts a portfolio of research to advance the state-of-the-art in electric drive technologies. The Consortium established the following strategic goal listed below: (EDT Research Consortium Strategic Goal (compared to 2015 baseline)) A 125K electric traction drive system: (1) 8X power density improvement, or 1/10 the volume (33 kW/L), (2) 1/2 the cost ($\$$3.3/kW), (3) 2X useful life (300,000 miles), and (4) 100 kW/L inverter and a <20,000 rpm, 50kW/L electric motor The objective of this project is to design a Wound Field Synchronous Machine with 8X power density improvement and cost below $\$$3.3/kW.

42 ENGINEERING↗

NASA NTRS1974

Space shuttle SRM interim contract, part 2

The characteristics of the solid rocket propellant for use with the space shuttle rocket engine are discussed. Design ramifications have created different web thicknesses and motor operating pressures which have necessitated small changes in the required propellant burning rate at 1,000 psia. However, the SRM burning rate remains well within the range demonstrated in the Poseidon and Minuteman first stage motors. Any change in propellant burning rate can be accomplished readily by a slight modification in the oxidizer particle size distribution. The ballistic and mechanical properties of the propellant remain unchanged from the baseline (Configuration 0).

Source record↗

NASA NTRS1975

Low-speed inducers for cryogenic upper-stage engines

Two-phase, low-speed hydrogen and oxygen inducers driven by electric motors and applicable to the tug engine were designed and constructed. The oxygen inducer was tested in liquid and two-phase oxygen. Its head and flow performance were approximately as designed, and it was able to accelerate to full speed in 3 seconds and produce its design flow and head. The analysis of the two-phase data indicated that the inducer was able to pump with vapor volume fractions in excess of 60 percent. The pump met all of its requirements (duration of runs and number of starts) to demonstrate its mechanical integrity.

Bissell, W. R.↗

NASA NTRS1975

Design and test of a flywheel energy storage unit for spacecraft application

This paper summarizes the design and test of a development flywheel energy storage device intended for spacecraft application. The flywheel unit is the prototype for the rotating assembly portion of an Integrated Power and Attitude Control System (IPACS). The paper includes a general description of the flywheel unit; specific design characteristics for the rotor and bearings, motor-generators, and electronics; an efficiency analysis; and test results for a research unit.

Cormack, A., III↗

NASA NTRS1976

Measurements of acoustic responses of gaseous propellant injectors

Results are presented for an investigation intended to provide experimental data that can quantitatively describe the way in which various coaxial injector designs affect the stability of gaseous propellant rocket motors. The response factors of configurations that simulate the flow conditions in a gaseous-fuel injector element and a gaseous-oxidizer injector element are measured by using a modified impedance-tube technique and under cold-flow conditions simulating those observed in rocket motors with axial instability. The measured injector response factor data are presented and discussed. It is shown that there is reasonable agreement between the measured injector response factors and those predicted by the Feiler and Heidmann model (1967), and that the orifice length can be varied to shift the resonant frequency of the injector without any change in the magnitude of the response factor at resonance. A change in the injector open-area ratio is found to have a significant effect on the characteristics of the injector response factor.

Janardan, B. A.↗

NASA NTRS1980

An SCR inverter for electric vehicles

An inverter for an electric vehicle propulsion application has been designed and constructed to excite a polyphase induction motor from a fixed propulsion battery source. The inverter, rated at 35kW peak power, is fully regenerative and permits vehicle operation in both the forward and reverse directions. Thyristors are employed as the power switching devices arranged in a dc bus commutated topology. This paper describes the major role the controller plays in generating the motor excitation voltage and frequency to deliver performance similar to dc systems. Motoring efficiency test data for the controller are presented. It is concluded that an SCR inverter in conjunction with an ac induction motor is a viable alternative to present dc vehicle propulsion systems on the basis of performance and size criteria.

Latos, T.↗

NASA NTRS1983

Hinge latch mechanism

The device described in this paper is a modular hinge latch mechanism. It is used to latch and preload four motorized hinges after their deployment. The paper describes design requirements, hardware development and initial testing of this hinge latch module. A special effort has been made to cover the design philosophy incorporated into this hardware.

Walker, J. C.↗

NASA NTRS1985

Analytical investigation of solid rocket nozzle failure

On April 5, 1983, an Inertial Upper Stage (IUS) spacecraft experienced loss of control during the burn of the second of two solid rocket motors. The anomaly investigation showed the cause to be a malfunction of the solid rocket motor. This paper presents a description of the IUS system, a failure analysis summary, an account of the thermal testing and computer modeling done at Marshall Space Flight Center, a comparison of analysis results with thermal data obtained from motor static tests, and describes some of the design enhancement incorporated to prevent recurrence of the anomaly.

Mccoy, K. E.↗

NASA NTRS1986

Report of the Presidential Commission on the Space Shuttle Challenger Accident, Volume 1

The findings of the Commission regarding the circumstances surrounding the Challenger accident are reported and recommendations for corrective action are outlined. All available mission data, subsequent tests, and wreckage analyses were reviewed and specific failure scenarios were developed. The Commission concluded that the cause of the Mission 51-L accident was the failure of the pressure seal in the aft field joint of the right solid rocket motor. The failure was due to a faulty design unacceptably sensitive to a number of factors. These factors were the effects of temperature, physical dimensions, the character of materials, the effects of reuse, processing, and the reaction of the joint to dynamic loading. In addition to analyzing the material causes of the accident, the Commission examined the chain of decisions that culminated in approval of the launch. It concluded that the decision making process was flawed in several ways including (1) failure in communication resulting in a launch decision based on incomplete and misleading information, (2) a conflict between engineering data and management judgements, and (3) a NASA management structure that permitted flight safety problems to bypass key Shuttle managers.

Rogers, W. P.↗

NASA NTRS1986

Erosive burning research

A status report is given on the results for the completed tests in a series of motor firings being carried out to measure the effects of the parameters that are considered to most strongly influence the scaling to larger rocket motor sizes of the transition to/or threshold conditions for erosive burning rate augmentation. Propellant burning rates at locations along the axis of the test motors are measured with a newly developed plasma capacitance gauge technique. The measured results are compared with erosive-burning predictions from a supporting ballistics analysis. The completed motor firings have successfully demonstrated response to the designed test variables. The trends with varying propellant burning rate, chamber pressure, and mass flow rate are consistent with existing results, but no pronounced effect of surface roughness has been observed. Rather, the influence of propellant oxidizer particle size on erosive burning is through its effect on the base, no-corssflow burning rate.

Strand, L.↗

NASA NTRS1986

Fluid flow and fuel-air mixing in a motored two-dimensional Wankel rotary engine

The implicit-factored method of Beam and Warming was employed to obtain numerical solutions to the conservation equations of mass, species, momentum, and energy to study the unsteady, multidimensional flow and mixing of fuel and air inside the combustion chambers of a two-dimensional Wankel rotary engine under motored conditions. The effects of the following engine design and operating parameters on fluid flow and fuel-air mixing during the intake and compression cycles were studied: engine speed, angle of gaseous fuel injection during compression cycle, and speed of the fuel leaving fuel injector.

Shih, T. I.-P.↗

NASA NTRS1989

SRM propellant, friction/ESD testing

Following the Pershing 2 incident in 1985 and the Peacekeeper ignition during core removal in 1987, it was found that propellant can be much more sensitive to Electrostatic Discharges (ESD) than ever before realized. As a result of the Peacekeeper motor near miss incident, a friction machine was designed and fabricated, and used to determine friction hazards during core removal. Friction testing with and electrical charge being applied across the friction plates resulted in propellant ignitions at low friction pressures and extremely low ESD levels. The objective of this test series was to determine the sensitivity of solid rocket propellant to combined friction pressure and electrostatic stimuli and to compare the sensitivity of the SRM propellant to Peacekeeper propellant. The tests are fully discussed, summarized and conclusions drawn.

Campbell, L. A.↗

NASA NTRS1988

Coexistence of twitch potentiation and tetanic force decline in rat hindlimb muscle

The effect of whole-muscle fatigue on the isometric twitch was investigated in various hindlimb muscles of anesthetized rats, using an experimental protocol designed to assess the levels of fatigability in motor units. The results of EMG and force measurements revealed the existence of a linear relationship between fatigability and the magnitude of the twitch force following the fatigue test in both soleus and extensor digitorum longus muscles.

Rankin, Lucinda L.↗