Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “LEU”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 757 records · Page 42
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Building metallic glass structures on crystalline metal substrates by laser-foil-printing additive manufacturing

In laser-foil-printing additive manufacturing, 3D metallic glass structures can be built by laser welding of amorphous foils, layer by layer, upon a crystalline metal substrate. Here, in this paper, weldability studies for laser welding of Zr 52.5 Ti 5 Al 10 Ni 14.6 Cu 17.9 amorphous foils onto a Ti-6Al-4V (Ti 6-4) or Zr 702 substrate are conducted. After laser welding, the weldments are analyzed using X-ray diffractometer, optical microscope, scanning electron microscope equipped with energy dispersive spectroscopy and micro-hardness tester. The results show that Zr 702 is a suitable substrate for Zr-based metallic glass structure since crack-free weld joints can be obtained owing to the formation of ductile α-Zr, while Ti 6-4 is not an appropriate substrate since it has high cracking susceptibility due to the formation of a large amount of hard and brittle intermetallics near the foil-substrate interface. It was found that the mixing between melted substrate and foil is not uniform but exhibits a distinct “swirl” pattern. The swirl structure is more pronounced in Ti 6-4 than in Zr 702 substrate which may contribute to its high cracking susceptibility. The aforementioned mixing leads to partial crystallization of the first amorphous layer; however, fully amorphous is achieved in the additional welding layers.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Advanced ceramic components with embedded sapphire optical fiber sensors for high temperature applications

Here this paper describes an extrusion-based additive manufacturing process that has been developed to enable embedment of sapphire optical fiber sensors in ceramic components during the part fabrication. In this process, an aqueous paste of ceramic particles is extruded through a moving nozzle to build the part layer-by-layer. In the case of sensor embedment, the fabrication process is halted after a certain number of layers have been deposited; the sensors are placed in their predetermined locations, and the remaining layers are deposited until the part fabrication is completed. Because the sensors are embedded during the fabrication process, they are fully integrated with the part and the problems of traditional sensor embedment can be eliminated. Scanning electron microscopy was used to observe the embedded sensors and to detect any possible flaws in the part or embedded sensor. Attenuation of the sensors was measured in near-infrared region (1500–1600 nm wavelength). Standard test methods were employed to examine the effect of embedded fibers on the strength and hardness of the parts. The results indicated that the sapphire fiber sensors with diameters smaller than 250 micrometers were able to endure the freeform extrusion fabrication process and the post-processing without compromising the part properties.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Additive manufacturing of Zr-based metallic glass structures on 304 stainless steel substrates via V/Ti/Zr intermediate layers

Welding of dissimilar metals is challenging, particularly between crystalline metals and metallic glasses (MGs). Here in this study, Zr 65.7 Cu 15.6 Ni 11.7 Al 3.7 Ti 3.3 (wt%) MG structures were built on 304 stainless steel (SS) substrates by laser-foil-printing (LFP) additive manufacturing technology in which MG foils were laser welded layer-by-layer onto the SS substrate with a transition route, i.e., SS → V → Ti → Zr → MG. The direct welding of MG on SS would lead to the formation of various brittle intermetallics and the consequent peeling off of the welded MG foils from the SS substrate, which could be resolved via the use of V/Ti/Zr intermediate layers. The chemical composition, formed phases, and micro-hardness were characterized in the dissimilar joints by energy dispersive spectroscopy, X-ray diffraction, and micro-indentation. Since the intermediate materials were highly compatible with the base metals or the adjacent intermediate metals, undesirable intermetallics were not detected in the dissimilar joint. The bonding tensile strength between the SS substrate and the MG part with intermediate layers was measured about 477 MPa.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Thermal spray coating of Al-Cu-Fe quasicrystals: Dynamic observations and surface properties

In this study, we prepared Al-Cu-Fe quasicrystals (QCs) via thermal spray coating after optimizing the process parameters. Both in-situ XRD and in-situ TEM were used to investigate the thermal stability of QC phase. These dynamic techniques uniquely allow for a direct observation of QC growth upon heating and cooling. We show that the cubic β-Al-Cu-Fe is the dominant phase at room temperature (initial stage), but with an increase in temperature, the QC takes over at 650 °C, consistent with thermodynamic calculations. Further increasing the temperature to 800 °C, the QC phase transforms into cubic β-Al-Cu-Fe such that the β-Al-Cu-Fe phase is the only phase in existence at 870 °C. Based on this result, we annealed the sample after thermal spray deposition for one hour at 650 °C, which yielded an almost pure QC coating. The contact angle (against water) before annealing was 50°±4° but improved dramatically to 130°±5° after annealing at 650 °C for 1 h. Here, this study provides a better understanding of QC formation during heat treatment as well as that of other secondary phases. Furthermore, these results can be used to manufacture QC coatings with enhanced interfacial properties that are central to technological applications.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Understanding the interaction of extension twinning and basal-plate precipitates in Mg-9Al using precession electron diffraction

Precession electron diffraction is used to characterize the interaction between ${10\bar{1}2}$ tensile twins and basal plate-like precipitates in a post-deformed, precipitate-dispersed Mg-9Al micropillar. We observed a heterogeneous distribution of precipitates in the micropillar sample, which enabled the study of the different stages involved in twin precipitate interactions. We show that twin nucleation was promoted, taking place on the surface, as well as from the interior of the micropillar. Twin tip propagation and twin growth were hindered by the precipitates. Twin tips either were arrested by precipitates and new twins formed on the other side of the precipitate, or continued to grow around the precipitate without the re-nucleation events. During twin thickening, the precipitates did not significantly alter the shear-dominant twin boundary migration mechanism, as evidenced by the relatively flat twin boundaries around the partially embedded precipitates. However, the twin boundary migration was retarded by the precipitates, especially in regions confined by closely-spaced precipitates.

36 MATERIALS SCIENCE↗
DOE OSTI2021

The effects of free surfaces on deformation twinning in HCP metals

Deformation twinning is a predominant mode of plastic deformation for hexagonal close packed metals, like Mg and Ti. The heterogenous microstructure and the local stresses associated with twinning play a key role in their mechanical response and fracture. Surface analyses, like electron microscopy, are frequently employed to spatially map microstructure and micromechanical fields in order to study twinning behavior. However, these measurements are inherently influenced by the vicinity of the free surface. In this work, an elasto-visco-plastic fast-Fourier-transform (EVP-FFT) polycrystal modeling approach is employed to investigate the effects of free surfaces on twin development before and after loading. We compare calculated micromechanical fields on free surfaces with those calculated inside the bulk and, in some cases, experimental surface measurements. The results indicate that the creation of free surfaces can promote twin propagation and growth and can influence twin morphology by causing a twin lamella to become larger, more blunted and irregular. The structure along the twin boundaries are also affected, due to the higher driving stresses that extend prismatic-basal and basal-prismatic facets. Furthermore, free surfaces invoke different slip activities in the twin and the surrounding parent crystal by enhancing basal, prismatic and pyramidal slip in some localized regions, while reducing slip in others. We demonstrate that the simulated free-surface effects lead to better qualitative and quantitative agreement with experimental measurements from scanning electron microscopy and digital image correlation.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Twinning pathways enabled by precipitates in $\mathrm{AZ91}$

While precipitates have been shown to substantially strengthen magnesium alloys by blocking the glide of dislocations inside the grain, the interactions between these precipitates and deformation twins, which commonly occur in these alloys, are much less understood. Here, in this work, an elasto-viscoplastic fast-Fourier-transform (EVP-FFT) model is used to study the interactions between plate-shaped basal precipitates and propagating $10\bar{1}2$ tensile twins in AZ91 Mg alloy. The results suggest that while precipitates may impede the propagation and thickening of twins, they can also cause stress localizations that can promote the formation of multiple new twins of the same or different crystallographic variants. We show that the location of the twin-precipitate interaction site, whether precipitate-central or precipitate-edge impingement, and the thickness of the precipitate can influence the propensity for twins to expand around the precipitate or nucleate a new twin on the other side of it. Depending on the twin-precipitate impingement site, we propose multiple twinning pathways that can help explain how twins can proliferate in the magnesium alloys in the presence of precipitates.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Evaluating quantitative 3-D image analysis as a design tool for low enriched uranium fuel compacts for the transient reactor test facility: A preliminary study

In this study, 3-D image analysis when combined with a non-destructive examination technique such as X-ray computed tomography (CT) provides a highly quantitative tool for the investigation of a material’s structure. In this investigation 3-D image analysis and X-ray CT were combined to analyze the microstructure of a preliminary subsized fuel compact for the Transient Reactor Test Facility’s low enriched uranium conversion program to assess the feasibility of the combined techniques for use in the optimization of the fuel compact fabrication process. The quantitative image analysis focused on determining the size and spatial distribution of the surrogate fuel particles and the size, shape, and orientation of voids within the compact. Additionally, the maximum effect of microstructural features on heat transfer through the carbonaceous matrix of the preliminary compact was estimated. The surrogate fuel particles occupied 0.8% of the compact by volume with a log-normal distribution of particle sizes with a mean diameter of 39 μm and a standard deviation of 16 μm. Roughly 39% of the particles had a diameter greater than the specified maximum particle size of 44 μm suggesting that the particles agglomerate during fabrication. The local volume fraction of particles also varies significantly within the compact although uniformities appear to be evenly dispersed throughout the analysed volume. The voids produced during fabrication were on average plate-like in nature with their major axis oriented perpendicular to the compaction direction of the compact. Finally, the microstructure, mainly the large preferentially oriented voids, may cause a small degree of anisotropy in the thermal diffusivity within the compact. α∥/α⊥, the ratio of thermal diffusivities parallel to and perpendicular to the compaction direction are expected to be no less than 0.95 with an upper bound of 1.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Burnable absorbers in nuclear reactors – A review

Burnable absorbers can benefit nuclear reactors of virtually any design by providing reactivity control for extended fuel cycles, tritium production, burning of long-lived radionuclides, and reactor safety. When selecting the ideal burnable absorber type and its design, one must consider the resulting impact on the reactor’s fuel cycle design and cost, reactivity, thermal hydraulics, manufacturing, and radiation response. These selection criteria, as well as neutronic and thermophysical material property requirements, may be vastly different depending on whether the burnable absorber is intended for use in a commercial water-cooled reactor, a research reactor, or a next-generation advanced reactor system. A recent integration, synthesis, description of past and present technologies, and identification of existing gaps and areas of future research is lacking on these important topics. Here, this paper includes a fundamental description of the use of burnable absorbers and their impacts on reactivity, absorber depletion, self-shielding, basic thermophysical properties, and the use of burnable absorbers in next-generation nuclear applications..

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

Reactivity-initiated accidents in two pressurized water reactor high burnup core designs

Here, this paper presents a safety analysis of two proposed core loadings for 24-month Pressurized Water Reactor (PWR) fuel cycles. This analysis focuses on reactivity-initiated accidents (RIAs) and evaluates core safety performance impacts of rod-averaged burnup limits up to 75 GWD/MTU and less than 7 % enriched UO 2 . The capabilities of Polaris, PARCS, and RELAP5-3D are leveraged to evaluate the core neutronic and thermal–hydraulic behavior for normal-operation, uncontrolled control rod withdrawal (CRW) transients, and control rod ejection (CRE) accidents. The two core designs are compared to identify features of realistic high burnup/extended enrichment core design approaches which have significant safety impact, identify experimental data needs for high-fidelity predictive modeling, and provide recommendations for future high burnup core designs. The first core design evaluated in this study was developed by Southern Nuclear Company and used an ZrB 2 Integral Fuel Burnable Absorber (IFBA) and B 4 C Wet-Annular Burnable Absorber (WABA)-based burnable poison strategy. The second core design assessed in this work used a Gd 2 O 3 -doped UO 2 burnable poison, similar to that used in boiling water reactors or French PWRs. Results indicate that fuel thermal limits are maintained for limiting CRW and hot full power (HFP) CRE transients. Cladding failure is predicted for the highest energy deposition rods in each core during limiting hot zero power (HZP) CRE accidents (where maximum radially averaged enthalpy exceeds 120 cal/g), though licensing may be permissible with a limited number of failed rods. While concerns exist regarding high critical boron concentration during steady state for the IFBA core and large plenum pressures for the gadolinia core design, the analysis demonstrates adequate safety performance during limiting RIA accident scenarios for two representative high burnup core designs. Design changes limiting plenum pressures and implementation of accident tolerant fuel (ATF) cladding features which minimize hydriding and susceptibility to pellet-cladding mechanical interaction (PCMI) are recommended for future high burnup fuel concepts. To support the technical basis for burnup limit increases, high-fidelity fuel performance models are needed to address physical effects not considered in this analysis, and high burnup irradiated fuel tests are required to extend applicability of the fuel failure limits and validate existing and future models.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2025

Design and full core fuel performance assessment of high burnup cores for 4-loop PWRs

Increasing the fuel discharge burnup of current light water reactors (LWRs) promises reductions in fuel cycle and/or operations costs. By assuming a constant core power density, the economic gain is enabled by better fuel utilization and/or an increased capacity factor. In this effort to investigate greater than 62 MWd/kgU maximum rod average burnup for 110+ kW/l core power density, two core designs have been developed for a standard 17x17, 193 fuel assemblies pressurized water reactor (PWR). The levelized unit cost methodology is employed to evaluate fuel cycle, operation and maintenance, and capital cost impacts and to examine the economic viability of both core design pathways. Core design and optimization are performed using the commercial STUDSVIK code package. Fuel performance analysis is realized in full core configuration via auditing FRAPCON4.1, FAST1.2, and the high-fidelity code BISON. To provide a realistic assessment, the core design process takes into consideration best practices in current PWR core design. It features acceptable performance in terms of various core design constraints on maximum allowable peaking and boron concentration. Gadolinia (Gd2O3) is used as a burnable poison with a maximum of 9 wt% concentration while feeding 89 or 77 fuel assemblies in a 3-batch refueling scheme. Full core fuel performance simulation, which allows for characterization of relevant fuel temperatures, plenum pressures, stresses, and strains, is performed with respect to two bounding burnup levels. Such performance is potentially licensable for the 18-month high burnup core (<68 MWd/kgU peak pin), while it is more challenging for the 24-month high burnup core design pathway (<75 MWd/kgU peak pin). Maximum rod plenum pressure is identified as the most limiting fuel performance parameter. Here, while the scope of the present study focuses on the steady-state plus overpower conditions, the acceptability of the new discharge burnup has to be further assessed by considering uncertainties and impacts under accident scenarios in the future.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Signature of Many-Body Localization of Phonons in Strongly Disordered Superlattices

Many-body localization (MBL) has attracted significant research attention due to its immunity to thermalization, role in logarithmic entanglement entropy growth, and opportunities to reach exotic quantum orders. However, experimental realization of MBL in solid-state systems has remained challenging. Here we report evidence of a possible phonon MBL phase in disordered GaAs/AlAs superlattices. Through grazing-incidence inelastic X-ray scattering, we observe a strong deviation of the phonon population from equilibrium in disordered samples doped with ErAs nanodots at low temperature, signaling a departure from thermalization. This behavior occurs within finite phonon energy and wavevector windows, suggesting a localization-thermalization crossover. We support our observation by proposing a theoretical model for the effective phonon Hamiltonian in disordered superlattices, and showing that it can be mapped exactly to a disordered 1D Bose-Hubbard model with a known MBL phase. The large on-site repulsion qualitatively explains the experimental findings. Furthermore, our work provides mode-resolved experimental evidence of phonon localization, potentially extending the scope of MBL to disordered solid-state systems.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Advanced X-ray Scattering and Spectroscopy Characterization of an Antisoiling Coating for Solar Module Glass

When dust and other particulates accumulate on the surface of solar modules, the power output of these soiled modules is significantly reduced. To combat this issue, antisoiling coatings can be placed on the top glass surface of solar modules. While there exists some understanding of how antisoiling coatings reduce soiling and reflection losses, approaches to characterize the durability and stability of the chemistry and morphology of antisoiling PV glass module coatings and how they evolve in response to soiling interactions are currently underdeveloped. Here we present the use of small-angle X-ray scattering (SAXS), X-ray photoelectron spectroscopy (XPS), and X-ray absorption spectroscopy (XAS) as a methodology for studying the morphology and chemistry of pristine and soiled antisoiling coatings. Here, this work demonstrates the effectiveness of SAXS in observing coating morphology despite the presence of soil surface layers—a capability which sets it apart as a strong characterization tool for antisoiling coatings on PV glass. XPS and XAS are used as complementary techniques to characterize the evolution of coating surface chemistry before and after soiling. XAS is shown to detect subtle chemical changes in the coating surface that cannot be detected by XPS.

14 SOLAR ENERGY↗
DOE OSTI2018

Damping Off Terahertz Sound Modes of a Liquid upon Immersion of Nanoparticles

Here, the control of phonon propagation in nanoparticle arrays is one of the frontiers of nanotechnology, potentially enabling the discovery of materials with unknown functionalities for potential innovative applications. The exploration of the terahertz window appears quite promising as phonons in this range are the leading carriers of heat transport in insulators and their control is the key to implement devices for heat flow management. Unfortunately, this scientific field is still in its infancy, and even a basic topic such as the influence of floating nanoparticles on the terahertz phonon propagation of a colloidal suspension still eludes a firm answer. Shedding some light on this topic is the main motivation of the present work, which focuses an inelastic X-ray scattering (IXS) measurements on a dilute suspension of Au nanospheres in water. Measured spectra showed a nontrivial shape displaying multiple inelastic features that, based on a Bayesian inference analysis, we assign to phonon modes propagating throughout the nanoparticle interior. Surprisingly, the spectra bear no evidence of propagating modes, which are known to dominate the spectrum of pure water, owing to the scattering that these modes suffer from the sparse nanoparticles in suspension. In perspective, this finding may inspire simple routes to manipulate high-frequency acoustic propagation in hybrid—liquid and solid—materials.

74 ATOMIC AND MOLECULAR PHYSICS↗
DOE OSTI2018

Strongly Anisotropic Magnesiowüstite in Earth's Lower Mantle

Here, the juxtaposition of a liquid iron-dominant alloy against a mixture of silicate and oxide minerals at Earth’s core–mantle boundary is associated with a wide range of complex seismological features. One category of observed structures is ultralow-velocity zones, which are thought to correspond to either aggregates of partially molten material or solid, iron-enriched assemblages. We measured the phonon dispersion relations of (Mg,Fe)O magnesiowüstite containing 76 mol% FeO, a candidate ultralow-velocity zone phase, at high pressures using high energy-resolution inelastic x-ray scattering. From these measurements, we find that magnesiowüstite becomes strongly elastically anisotropic with increasing pressure, potentially contributing to a significant proportion of seismic anisotropy detected near the base of the mantle.

58 GEOSCIENCES↗
DOE OSTI2018

Predicting Effective Diffusion Coefficients in Mudrocks Using a Fractal Model and Small-Angle Neutron Scattering Measurements

The determination of effective diffusion coefficients of gases or solutes in the water–saturated pore space of mudrocks is time consuming and technically challenging. Yet, reliable values of effective diffusion coefficients are important to predict migration of hydrocarbon gases in unconventional reservoirs, dissipation of (explosive) gases through clay barriers in radioactive waste repositories, mineral alteration of seals to geological CO 2 storage reservoirs and contaminant migration through aquitards. In this study, small angle and very small angle neutron scattering techniques have been utilized to determine a range of transport properties in mudrocks, including porosity, pore size distributions and surface and volume fractal dimensions of pores and grains, from which diffusive transport parameters can be estimated. Using a fractal model derived from Archie's Law, we calculate effective diffusion coefficients from these parameters and compare them to laboratory–derived effective diffusion coefficients for CO 2 , H 2 , CH 4 and HTO on either the same or related mudrock samples. The samples include Opalinus Shale from the underground laboratory in Mont Terri, Switzerland; Boom Clay from a core drilled in Mol, Belgium and a marine claystone cored in Utah, USA. The predicted values were compared to laboratory diffusion measurements. The measured and modeled diffusion coefficients show good agreement, differing generally by less than factor 5. Furthermore, neutron or X–ray scattering analysis is therefore proposed as a novel method for fast, accurate estimation of effective diffusion coefficients in mudrocks, together with simultaneous measurement of multiple transport parameters including porosity, pore size distributions and surface areas, important for (reactive) transport modelling.

58 GEOSCIENCES↗