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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 757 records · Page 42

Testing Aerospace Gears for Bending Fatigue, Pitting, and Scuffing

This work was motivated by the goal to increase the power to weight ratio of rotorcraft drive systems. Experiments were conducted to establish the performance of gears made from an aerospace alloy used in production aircraft. Bending fatigue, pitting, and scuffing test procedures and results are documented. The data establishes a baseline for evaluation of new technologies. Recommendations are made to improve test procedures for future work.

test method↗

The Failure of Correlation to Describe Out-of-Plane Carbon=Carbon Bending

Carbon-carbon multiply bonded systems are improperly described with standard correlation methods and basis sets. For computations of vibrational modes, the out-of- plane bends can be reported as imaginary at worst or simply too low at best. Utilizing the simplest of aromatic structures (cyclopropenylidene) and various levels of theory, this work diagnoses this known behavior for the first time. A combined 1-particle and n-particle basis set effect conspire to produce these non-physical results. When moving from sp2 to sp3 hybridization in the carbon atoms, the larger number of basis functions overcorrects the energy. This is exacerbated by correlation methods. These allow for occupation of the π and π∗ orbitals in the expanded wave function that combine with the hydrogen s orbitals. As a result, the improperly described space can be further and non-physically stabilized by post-Hartree-Fock correlation. This represents a fundamental problem with at least Hartree-Fock based methods of all flavors in describing carbon. Beyond being a flaw in quantum chemical theory, other repercussions will be present in computations regarding spectroscopy as well as energy and environmental studies where highly-accurate hydrocabon vibrational transitions or thermochemical data are needed.

Fortenberry, Ryan C.↗

Experimental and Numerical Analysis of Skin-Stiffener Separation Using a Seven-Point Bend Configuration

Skin-stiffener separation in stiffened composite panels consists of a complex interaction between multiple scales of progressive damage and failure mechanisms. This work used a superposed cohesive element method of modeling resistance curve effects that represents the structural interface of a unidirectional tape skin and a fabric stiffener. Finite element models using cohesive elements with input properties obtained from tape-to-fabric interface characterization tests were compared to experimental results of a stable skin-stiffener separation characterization test using a seven-point bend fixture. This fixture deformed the stiffened panel specimens into a buckled configuration which induced mixed-mode interlaminar stress states at the skin-stiffener interface. The advantage of this fixture was the potential for more stable damage initiation and delamination growth compared to a stringer-stiffened panel under axial compression. Use of the superposed cohesive elements showed promise, but the characterization of interface material properties as input to the cohesive elements remains a crucial component to be investigated to ensure accurate prediction of skin-stiffener separation.

Kosztowny, Cyrus J. R.↗

Validation of Floating Node Method Using Three-Point Bend Doubler Under Quasi-Static Loading

The NASA Advanced Composite Project (ACP), an industry/government/university partnership, has embarked upon the task of developing technology that can aid in reducing the time line for structural certification of aircraft composite parts using a combination of technologies, one of which is high fidelity damage progression computational methods. Phase II of this project included a task for validating an approach based on the Floating Node Method combined with Directional Cohesive Elements (FNM-DCZE). This paper discusses predicted damage onset and growth in a three-point bend doubler specimen compared to experimental results. Sensitivity of the simulations to mesh refinement as well as key material properties and thermal effects are studied and reported. Overall, qualitative results suggest the main aspects of the damage progression have been captured, with the simulated damage morphology and sequence of events resembling closely what was observed experimentally. Quantitatively, the first load-peak is predicted. However, the re-loading observed in the experiments, after the first load peak, is not captured numerically, suggesting further investigation may be worth pursuing.

Selvarathinam, Alex S.↗

A Benchmark Example for Delamination Growth Predictions Based on the Single Leg Bending Specimen Under Fatigue Loading

Analysis benchmarking is used to evaluate new algorithms for automated VCCT-based delamination growth analysis. First, existing benchmark cas s based on the Single Leg Bending (SLB) specimen for crack propagation prediction under quasi-static loading are summarized. Second, the development of new SLB-based benchmark cases to assess the static and fatigue growth prediction capabilities under mixed-mode I/II conditions is discussed in detail. Additionally, a scheme is proposed to interpolate between known fatigue delamination growth rates to obtain values for mixed-mode ratios for which data has not been defined in the input. Further, a comparison is presented, in which the benchmark cases are used to assess new analysis tools in ABAQUS/Standard FD03. These recently implemented tools yield results that are in good agreement with the benchmark examples. The ability to assess the implementation of new methods in one finite element code illustrates the value of establishing benchmark solutions.

Krueger, Ronald↗

Validation of Delamination Growth Predictions under Fatigue Loading using the Single Leg Bending Specimen

The Single Leg Bending Specimen (SLB) was chosen for a study to compare experimentally determined delamination growth with analysis predictions. First, fatigue tests were performed on SLB specimens with several different starter delamination lengths. Specimens were cycled in load control and delamination length increase was continuously recorded with increasing number of cycles. Test results from different load levels were combined to capture the entire delamination growth law (Paris Law) over a wide range of energy release rates. Second, a recently developed interpolation scheme was used to predict the Paris Law associated with the SLB specimen. This interpolation scheme allows the calculation of the growth rates for a given mixed-mode ratio from known single-mode growth laws. Third, finite element analyses were performed using two-dimensional models of the SLB specimen. New Virtual Crack Closure Technique based analysis tools for automated delamination growth analysis under cyclic loading in Abaqus were used for growth predictions. Fourth, the predictions from analyses were compared to experimental fatigue data. Remaining analysis shortcomings were highlighted.

Ronald Krueger↗

High-pressure sensor using piezoelectric bending resonators

A novel design of pressure sensor based on piezoelectric bending resonator is described in this paper. The resonator is isolated from and mechanically coupled to the surrounding fluid using a sealed enclosure. The pressure applied to the enclosure induces a compressive stress to the resonator and reduces its resonance frequency. In principle the mechanism allows for achieving large resonance frequency shifts close to 100% of the resonance frequency. A high-pressure sensor based on the mechanism was designed for down-hole pressure monitoring in oil wells. The sensor is potentially remotely-readable via the transmission of an electromagnetic signal down a waveguide formed by the pipes in the oil well. The details of the pressure sensor design and verification by FE analysis and initial test results of a preliminary prototype are presented in this paper.

Takano, Nobuyuki↗

Micromechanical Broadband Infrared Sensors based on Piezoelectric Bending Resonators

There is a high demand for high-performance and low-cost uncooled infrared (IR) detectors. In order to meet this need we are investigating the use of MEMS piezoelectric resonator technology using aluminum nitride (AlN) thin films. Recent research has shown that piezoelectric resonators have the potential to be used as a core element for highly sensitive, low-noise, and low-power uncooled IR detectors. A novel design of an AlN IR sensor based on piezoelectric bending resonator is described and analyzed in this paper. The detector is constructed by using thermally mismatched materials which stress the resonator and shift the resonance frequency. The IR thermal input is sensed by monitoring the frequency shift induced by the in-plan thermal stress. These designs have the potential for very high sensitivity and are compatible with commercially viable CMOS fabrication technology.

Rais-Zadeh, Mina↗

The Chain-link Actuator: Exploiting the Bending Stiffness of McKibben Artificial Muscles to Achieve Larger Contraction Ratios

McKibben artificial muscles, comprised of an ex-pandable bladder wrapped in a double-helix-braided sheath,have the ability to generate forces without restricting motion tooccur exclusively along the direction of actuation. This makesthem attractive for a variety of applications including soft,wearable, and biomimetic robots. Despite their advantages, thetheoretical maximum contraction ratio of McKibben muscles isonly 36.3%, which restricts the range of motion of the systemsthey actuate. This work introduces a novel ‘chain-link actuator’that exploits the bending stiffness of McKibben muscles toachieve contraction ratios of more than 50%. A static modelthat captures the relationship between pressure, displacement,and force is presented and validated on several real chain-linkactuator systems.

Daniel Bruder↗

Hamiltonian Control for Coupled Bending-Torsion Motion of a Swept Wing With R. T. Jones' Approximation

This paper presents distributed Hamiltonian control design approach for a Lagrangian infinite-dimensional system describing the coupled bending-torsion motion of a swept wing in unsteady airflow, which is taken into account using Theodorsen's complex valued function of reduced frequency. An implementable flutter suppressing control surface deflection commands are obtained using modes separation and R.T. Jones's approximation, and were validated in desktop simulations for flight conditions beyond the flutter airspeed.

Vahram Stepanyan↗

Modeling Ductile-Phase Toughened Tungsten for Plasma-Facing Materials: Progress in Damage Finite Element Analysis of the Tungsten-Copper Bend Bar Tests

The objective of this study is to investigate the deformation behavior of ductile phase toughened W-composites such as W-Cu and W-Ni-Fe by means of a multiscale finite element model that involves a microstructural dual-phase model where the constituent phases (i.e., W, Cu, Ni-Fe) are finely discretized and are described by a continuum damage model. Such a model is suitable for modeling deformation, cracking, and crack bridging for W-Cu, W-Ni-Fe, and other ductile phase toughened W-composites, or more generally, any multi-phase composite structure where two or more phases undergo cooperative deformation in a composite system. Our current work focuses on simulating the response and damage development of the W-Cu specimen subjected to three-point bending.

Nguyen, Ba Nghiep↗

Superconducting electrical machine with two part rotor with center shaft capable of handling bending loads

A superconducting electrical machine includes a rotor and a stator. The stator defines a cavity. The rotor is configured to rotate about a longitudinal axis. The rotor is disposed at least partially within the cavity. The rotor includes a shaft configured to rotate with the rotor, a rotor active section including at least a rotor torque tube and a superconductor, and a first re-entrant end attaching the shaft to the rotor active section. At most a threshold fraction of a bending force applied to the shaft is communicated to the rotor active section.

Morrison, Darrell↗

Effects of Potential Energy Spread on Particle Dynamics in Magnetic Bending Systems

Understanding CSR effects for the generation and transport of high brightness electron beams is crucial for designs of modern FELs. Most studies of CSR effects focus on the impacts of the longitudinal CSR wakefield. In this study, we investigate the impact of the initial retarded potential energy of particles, due to bunch collective interaction, on the transverse dynamics of particles on a curved orbit. It is shown that as part of the remnants of the CSR cancellation effect when both the longitudinal and transverse CSR fores are taken into account, this initial potential energy at the entrance of a bending system acts as a pseudo kinetic energy, or pseudo energy in short, because its effect on particle optics through dispersion and momentum compaction is indistinguishable from effect of the usual kinetic energy offset from the design energy. Our estimation indicates that the resulting effect of pseudo energy spread can be measurable only when the peak current of the bunch is high enough such that the slice pseudo energy spread is appreciable compared to the slice kinetic energy spread. The implication of this study on simulations and experiments of CSR effects will be discussed.

Li, R.↗

HDD and CDD Projections for BEND-GCAM

These are state-level annual heating and cooling degree day projections generated from downscaled climate model output for RCP 4.5 and RCP 8.5.

54 ENVIRONMENTAL SCIENCES↗