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All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Reused Cultivation Water Accumulates Dissolved Organic Carbon and Uniquely Influences Different Marine Microalgae

Reusing growth medium (water supplemented with nutrients) for microalgae cultivation is required for economical and environmentally sustainable production of algae bioproducts (fuels, feed, and food). However, reused medium often contains microbes and dissolved organic matter that may affect algae growth. While the accumulation of dissolved organic carbon (DOC) in reused medium has been demonstrated, it is unclear whether DOC concentrations affect algae growth or subsequent rates of algal DOC release. To address these questions, lab-scale experiments were conducted with three marine microalgae strains, Navicula sp. SFP, Staurosira sp. C323, and Chlorella sp. D046, grown in medium reused up to four times. Navicula sp. and Chlorella sp. grew similarly in reused medium as in fresh medium, while Staurosira sp. became completely inhibited in reused medium. Across the three algae, there was no broad trend between initial DOC concentration in reused medium and algae growth response. Navicula sp. released less DOC overall in reused medium than in fresh medium, but DOC release rates did not decrease proportionally with increased DOC concentrations. Net DOC accumulation was much lower than gross DOC released by Navicula sp. and Staurosira sp., indicating the majority of released DOC was degraded. Additionally, biodegradation experiments with reused media showed no further net decrease in DOC, suggesting the accumulated DOC was recalcitrant to the associated bacteria. Overall, these results suggest that taxa-specific factors may be responsible for algae growth response in reused medium, and that DOC release and accumulation are insensitive to prior cultivation rounds. Choosing an algae strain that is uninhibited by accumulated DOC is therefore critical to ensure successful water reuse in the algae industry.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2018

Final Report: Scale-up of Algal Biofuel Production Using Waste Nutrients

Renewable fuels can be more environmentally friendly than conventional fuels and can be produced locally, supporting energy independence. Liquid renewable fuels are of special interest due to their high energy density. Algae are a promising prospective feedstock for low carbon intensity liquid biofuels, due to their high productivity and potential for high lipid or carbohydrate content. Their ability to grow on wastewater and waste nutrients and on non-arable land are cost and sustainability advantages. The organic matter content of wastewater promotes mixotrophic and/or heterotrophic growth of both algae and bacteria, boosting biomass productivity further. However, economic and technologic challenges persist that prevent the scale-up of algal biofuels to commercial relevance. These challenges include algal harvesting, drying, dewatering, and the conversion of algal biomass to usable fuels (Hannon et al 2010, Dunlap and Shaw 2009, Pienkos et al. 2009). The US Department of Energy (DOE) Bioenergy Technologies Office (BETO) supports research to overcome these challenges and outlines the research and development goals for algal biofuels in their Multi-Year Program Plan (MYPP). The long-term goals of the MYPP for algal biofuels research are briefly as follows: develop the domestic ability to produce algal biofuels at a scale of 5 billion gallons per year (BGY) by 2030 and demonstrate technologies that produce biofuel intermediates from algae at a cost of $3/gallon of gasoline equivalent (GGE) by 2022 (BETO MYPP 2016). This research reported herein was funded to investigate methods of meeting an intermediate milestone of 2,500 gallons of biofuel intermediate per acre per year for a non-integrated process by improving algal productivity, harvesting efficiency, and conversion to biofuel intermediates. Use of wastewater and wastewater nutrients was a key distinguishing characteristic of this project. In pursuit of 2,500 gallons of biofuel intermediate (BFI) per acre per year, California Polytechnic State University, San Luis Obispo (Cal Poly) sought to develop the capability to produce biofuel intermediates from microalgae grown on municipal wastewater at a 20-acre algae-based wastewater treatment facility in Delhi, California (37.43° N), which includes 7 acres of raceway ponds. Coupling algal biofuel production with wastewater treatment capitalizes on the abundant waste nutrients and carbon present in wastewater and reduces use of clean water in algal biorefinery systems. In this research, the performance of the full-scale wastewater treatment plant was characterized by measuring productivity, wastewater treatment performance, hydraulic characteristics, and energy consumption. Nine 1,000-L pilot raceways with CO2 addition were used in experiments to maximize productivity. Low-cost, energy-efficient algae bioflocculation and settling were monitored. Population genetics were monitored in an attempt to correlate taxa with superior productivity and/or settling. Algae-bacterial biomass was converted to biofuel intermediates via bench-scale hydrothermal liquefaction (HTL), and the resulting fuel quality was characterized. To develop rapid strain screening capabilities, a climate simulating photobioreactor (“LEAPS”) was developed and validated against outdoor raceways. A techno-economic analysis (TEA) and a lifecycle assessment (LCA) were performed to model process economics and sustainability. The major outcomes of this research included demonstration of 33 g/m2-day annual average algal-bacterial productivity in pilot raceways, and a biofuel intermediate yield of 0.35 g intermediate/g algae biomass via HTL, for a yield of 4,100 gallons BFI per acre per year, assuming a 90% harvest efficiency and ignoring other minor losses. This exceeded the project goal of 2,500 gallons of BFI per acre per year and nearly met the 2030 program goal, highlighting the promise of integrating wastewater treatment and biofuels production. The biocrude BFI produced by the process is refined to diesel and naphtha fuels. These fuels are normalized to the energy content of gasoline (gallons gasoline equivalent, GGE, for comparison to other fuels). Results from the TEA of the this complete “well-to-wheel” process demonstrated that, at a 400-ha scale, a minimum fuel selling price (MFSP) of $12.55/GGE, which could be decreased 57% to $7.14/GGE when including revenue from coupling the biofuel production with the co-products of wastewater treatment services and low carbon fuel credits from California and Federal programs. Due mainly to the high capital costs of thickener centrifuges and hydrothermal processing equipment, the fuel cost is sensitive to scale, with significantly lower costs expected for larger farms. In this research project, significant advances were made in improving raceway algal productivity and fuel production from algae biomass, while also improving process economics. These outcomes brought the algal biofuel technology closer to being a sustainable and marketable process. The remainder of this executive summary is organized into the following six primary project tasks: (1) to optimize biomass productivity for a selected strain at Delhi, (2) to maximize algal productivity and harvesting efficiency in Delhi pilot ponds, (3) a full-scale raceway hydraulic characterization, (4) biomass processing to biofuel intermediates, and (5) scale-up engineering analysis, modeling, and planning.

09 BIOMASS FUELS↗
DOE OSTI2018

A Microalgae-Based Platform for the Beneficial Re-use of Carbon Dioxide Emissions from Power Plants

This project sought to address the technical and economic barriers to carbon dioxide capture and utilization using microalgae. Operating data were collected in 2016 and 2017 during cultivation of Scenedesmus acutus at Duke Energy’s East Bend Station – a coal-fired power plant located in northern Kentucky – using flue gas as the CO 2 source. Algae were grown in a 1200 L “cyclic flow” photobioreactor (PBR) designed by the University of Kentucky. A key finding was that the harvested algae contained only very low concentrations of heavy metals (As, Cd, Hg, Se), consistent with heavy metals incorporation from the supplied nutrients. This indicates that algal biomass produced from coal-derived flue gas would be suitable for a variety of applications, including the production of bioplastics, use as fertilizer, etc. A lifecycle assessment showed that the UK-designed PBR employed in this work qualifies as a net CO 2 capture technology. Indeed, over a 30-year period, net CO 2 capture would equate to 43% of the targeted amount, i.e., the amount captured from the supplied flue gas. A techno-economic analysis indicated that the minimum production cost of Scenedesmus acutus biomass in the US is in the order of 875 USD/ton, excluding the cost of capital. While this figure is not too dissimilar to values reported for open raceway ponds in similar scenarios, it emphasizes that for current cultivation technology any pathway to economic viability will require applications for which algal boimass can be sold at prices in excess of 1,000 USD/ton. Currently, such applications represent relatively small markets, such as pigments (e.g., astaxanthin) and nutraceuticals (ω-3 unsaturated fatty acids), as well as nutritional supplements (whole algae) for human consumption and for use in pet food. Consequently, the commercialization of large-scale algae-based CO 2 capture and utilization will require the development of new technologies to reduce the cost of algae production and/or the development of new, high-value applications for algal biomass. One of the more promising applications for algal biomass is in the production of bioplastics. In this work, the potential for the algae grown in the East Bend PBR for the production of bioplastic with adequate mechanical properties was clearly shown. Positive features of the produced biomass included a high protein content and a composition that was generally more homogeneous than biomass grown in open ponds (in which many species may be present). The best candidate for further review, after incorporation into ethylene-vinyl acetate, was a lipid and sugar extracted material, which showed the highest extension values with comparable load values to other UK-derived samples. It also demonstrated extension benefits against the Algix Bloom product (currently offered commercially), even though it contained agglomerates which generally exert a negative effect on mechanical properties. This leads to speculation that with enhanced milling that exists on the commercial scale, the sugar and fat extracted product may be even more competitive. This, in turn, points to the need for additional work in order to assess the properties of such optimized algae-based plastics and the price point they can command.

09 BIOMASS FUELS↗
DOE OSTI2022

Hydrothermal Liquefaction and Upgrading of Wastewater-Grown Microalgae: 2021 State of Technology

The fiscal year (FY) 2021 State of Technology (SOT) Assessment for the hydrothermal liquefaction (HTL) of wastewater (WW)-grown microalgae and biocrude upgrading system was completed and reported here. An industrial partner, Gross-Wen Technologies (GWT), provided algae feedstock cultivated on a revolving algal biofilm (RAB) system by using the primary effluent from a water resource recovery facility (WRRF). This provided algae was tested at PNNL for HTL processing. The experimental results provided the major design basis of the HTL process of the SOT baseline case. The primary effluent of the Metropolitan Water Reclamation District (MWRD) of Greater Chicago was assumed to be the nutrients source for algae growth and the algae yield data per gallon wastewater provided by GWT were used to estimate the total algae production rate and thus the HTL conversion plant scale. Considering different cultivation technologies and wastewater streams with different flow rates and nutrients contents can be used to produce algae, this SOT assessment just provided an example case study for WW-grown algae based HTL conversion to fuels systems. A preliminary economic analysis was developed based on process simulation results. Sensitivity analysis was implemented to evaluate cost impacts of plant scales, potential cost improvements and other key factors.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2023

Microalgae Hydrothermal Liquefaction and Biocrude Upgrading: 2022 State of Technology

A preliminary techno-economic analysis (TEA) was developed for the fiscal year (FY) 2022 state of technology (SOT) assessment to evaluate the benefits and risks of using demonstrated, high-productivity algae strains for fuels generation, including sustainable aviation fuel (SAF). In 2022, the marine algal strain, Picochlorum celeri, which demonstrated the highest outdoor biomass productivities reported to date in the DOE-funded open-pond raceway testbed at the Arizona Center for Algae Technology and Innovation (AzCATI), was tested for continuous hydrothermal liquefaction (HTL) processing at PNNL. HTL testing results demonstrated a biocrude yield of 0.33 g/g algae on an ash-free dry weight (AFDW) basis from P. celeri. The hydrotreatment testing of the HTL biocrude from P. celeri was also conducted to investigate the production of jet fuel from marine algal biomass. To the best of our knowledge, this is the first report of jet fuel production from autotrophically grown marine algal biomass. The current hydrotreating testing demonstrated approximately 22.7 wt% of the hydrotreated oil within the typical boiling-point range of jet fuel (150–250 °C). Initial testing of the jet fuel cut (JFC) showed that the physical properties under investigation were within typical ranges for petroleum-based jet fuels. The experimental work of this study closes the gap between outdoor algae cultivation and algae conversion to critical transportation fuels using the same algae strain for both cultivation and conversion testing. The continuous HTL and the upgrading testing described herein demonstrate the potential of producing sustainable aviation fuel (SAF) from algae cultivated in open-pond systems using the primary inputs of sunlight and carbon dioxide.

09 BIOMASS FUELS↗
NASA NTRS1985

Potential for utilization of algal biomass for components of the diet in CELSS

Techniques which eliminate or reduce the undesirable cell components of algae and enhance the potential nutritional and organoleptic acceptability of algae products are studied. The cell walls, nucleic acids, and pigments and lipids of the green algae Scenedesmus obiliquus need to be removed. The procedures for determining the composition of proteins, pigments and lipids, and moisture and ash are described. Chemical, enzymatic, and physical methods of removing the cell wall to make the algae digestable are analyzed; a homogenization technique is utilized. The problems encountered if algae nucleic acids are ingested directly are discussed; the reduction of DNA and RNA by applying extracellular DNase and RNase to the nucleic acids is examined. The color and flavor of the algae are enhanced with the extraction of pigments and lipids from the algae protein concentration.

Kamarei, A. R.↗
DOE OSTI2024

Techno-economic analysis of bioplastic and biofuel production from a high-ash microalgae biofilm cultivated in effluent from a municipal anaerobic digester

Rotating Algae Biofilm Reactors (RABRs) are a promising technology for efficient treatment of wastewater and production of algae-based bioproducts. However, RABR-grown algae can contain a high content of ash (30–60 wt%, dry basis), which influences the technical and economic feasibility of bioproduct conversion processes. In this report, experimental studies and economic analysis were conducted to compare different processes for bioproduct conversion of a high-ash microalgae biofilm grown using a RABR treating 0.6 million gallons per day of anaerobic digestion centrate at the Central Valley Water Reclamation Facility in Salt Lake City, UT. Process and economic models were developed and compared for three conversion processes: 1) the production of bioplastics, 2) the production of bioplastics with a lipid-extraction pretreatment, and 3) the production of biocrude via hydrothermal liquefaction. Techno-economic analysis was performed for each conversion process, including three cases for algae productivity: 231, 391, and 577 metric tons per year (dry basis). The calculated value for the minimum plastic selling price (MPSP) of bioplastics produced from algae ranges from $\$4050$ to $\$3520$ per metric ton based on the baseline and final productivity cases of the RABR, respectively. The extraction of lipids in addition to bioplastic production results in an MPSP of $\$4570$ to $\$4000$ per metric ton for the same productivity cases. The relatively small production scale and complex processing for hydrothermal liquefaction results in a minimum fuel selling price of the biocrude of $\$5.32$ per gallon of gasoline equivalent. In conclusion, the conversion process for bioplastic production from whole algae has the highest income:expense ratio and the most cost-competitive pricing of the three modeled processes.

09 BIOMASS FUELS↗
DOE OSTI2014

Analysis and modeling of Nannochloropsis growth in lab, greenhouse, and raceway experiments

Efficient production of algal biofuels could reduce dependence on foreign oil by providing a domestic renewable energy source. Moreover, algae-based biofuels are attractive for their large oil yield potential despite decreased land use and natural resource (e.g., water and nutrients) requirements compared to terrestrial energy crops. Important factors controlling algal lipid productivity include temperature, nutrient availability, salinity, pH, and the light-to-biomass conversion rate. Here, computational approaches allow for inexpensive predictions of algae growth kinetics for various bioreactor sizes and geometries without the need for multiple, expensive measurement systems. Parametric studies of algal species include serial experiments that use off-line monitoring of growth and lipid levels. Such approaches are time consuming and usually incomplete, and studies on the effect of the interaction between various parameters on algal growth are currently lacking. However, these are the necessary precursors for computational models, which currently lack the data necessary to accurately simulate and predict algae growth. In this work, we conduct a lab-scale parametric study of the marine alga Nannochloropsis salina and apply the findings to our physics-based computational algae growth model. We then compare results from the model with experiments conducted in a greenhouse tank and an outdoor, open-channel raceway pond. Results show that the computational model effectively predicts algae growth in systems across varying scale and identifies the causes for reductions in algal productivities. Applying the model facilitates optimization of pond designs and improvements in strain selection.

09 BIOMASS FUELS↗
DOE OSTI2011

Measuring Cellular-scale Nutrient Distribution in Algal Biofilms with Synchrotron Confocal Infrared Microspectroscopy

The microscope and infrared spectrometer are two of the most useful tools for the study of biological materials, and their combined analytical power far exceeds the sum of the two. Performing molecular spectroscopy through a microscope superimposes chemical information onto the physical microstructure obtained from the optical microscope when visible and infrared information are collected under the same conditions. The instrument developments that enable current infrared microspectroscopic studies began with the introduction of the first research-grade infrared microscope, patented in 1989 (1). By 1993, published reports using this method to determine macroalgae (seaweed) cell-wall composition appeared (2-4). Since these initial reports, the use of infrared microspectroscopy (IMS) in microalgal (single cells or groups of cells) research has grown. Primarily, cultured algae have been used to hone IMS methodology and evaluate its capabilities in algal research (5-8). Studies involving natural, mixed species assemblages, which can utilize the spatial resolution potential of this technique fully are rare (9-11). For instance, in a recent review of IMS microalgal ecological research (12), only 3 of the 29 peer-reviewed publications investigated natural algal assemblages. Both thermal and synchrotron infrared sources provide a resolution capable of measuring individual algae in mixed species assemblages, and each has its advantages. For example, thermal source IMS is more accessible, allowing more samples to be analyzed than synchrotron IMS. However, synchrotron IMS with confocal masking provides superior resolution, which can be critical in isolating small or contiguous cells. Algal ecology is the study of the interaction between algae and their environment. Infrared microspectroscopy addresses a major logistical problem in this field, obtaining species-specific cellular biochemical information from natural, mixed-species assemblages (11,12). Benthic (bottom-dwelling) algae, for example, grow in a three-dimensional matrix (biofilm) composed of different cell sizes, shapes, and configurations. The optical and ecological challenge of studying algae is apparent from Figure 1, which shows a photomicrograph of algal chlorophyll fluorescence on a rock. Several issues make it difficult to obtain single species measurements with standard techniques: cell sizes can vary over an order of magnitude; species can occur as single cells, long filaments, or globular colonies; a number of different species can be found within a few square millimeters; and fluorescence can vary across cells (that is, the physiological state varies across cells). Synchrotron IMS is a tool that can be used to begin to overcome these spatially related challenges by giving a species- and location-specific measurement of an individual alga's relative chemical composition and distribution. This technique enables algal ecologists to focus on new, ecologically relevant questions such as what level (that is, cell, colony, and population) best defines a species' response to environmental change. For instance, many species occur as single cells and thus can be measured as individual organisms. However, the variety of growth forms and sizes can make it difficult to define the best unit to measure multicellular groups in terms of its functional role such as primary productivity (that is, carbon incorporation) and nutrient cycling. Understanding how individual algal species within a diverse community respond to environmental changes can help predict how changes in assemblage structure will impact overall assemblage function.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2017

Managing variability in algal biomass production through drying and stabilization of feedstock blends

The uncertainty and variability of algal biomass production presents several challenges to the algal biofuel industry including equipment scaling and the ability to provide a consistent feedstock stream for conversion. Blended feedstocks containing both algal and terrestrial biomass may provide a cost-effective method to manage variability of algal biomass production. The hypothesis is that mixing of algae with terrestrial biomass has the potential to create blends with rheologic (flowability) properties similar to terrestrial feedstock and that blends with the consistency of terrestrial biomass can be dried using established low-cost drying systems. To test this hypothesis and its technical feasibility, prototype bench scale simulated drum dyers were designed and tested with blends of algae and ground pine. Scenedesmus dimorphus biomass was used as the algal feedstock, while 2 mm grind pine was used as the terrestrial feedstock. Pine was selected as the representative terrestrial feedstock to leverage independent HTL research using pine feedstock. In these studies, blends up to 60% algae produced drying curves similar to those of pine alone, and reached dryness (2% moisture) much more rapidly than algae alone. Thermogravimetric analyses performed on these feedstocks provided drying curves consistent with the simulated drum dryers. In addition, observable rheologic properties at the time of blending served as an indicator of drying performance, as those blends with texture similar to pine also dried similar to the pine control. Logistics analyses performed to determine cost and availability of feedstock materials for blending at production scale further indicate the potential of this approach. Lastly, our results indicate that blending of algae with terrestrial biomass enables the use of low cost dryers and has the potential to improve overall algal biofuel economics by capturing the value of excess biomass produced during periods of high productivity and by decoupling of algal production farms and conversion facilities.

09 BIOMASS FUELS↗
DOE OSTI2016

Development of Integrated Screening, Cultivar Optimization, and Verification Research (DISCOVR)

The objective of the DISCOVR consortia is to develop an integrated algae strain screening platform for the discovery of high-productivity and resilient strains of algae that can be cultivated outdoors year-round via crop rotation. The data includes annual weather data, algae cultivation composition data, and pond water chemistry data between 2018 and 2021. This year-over-year cultivation data provides the underlying data in direct support of the annual State of Technology (SOT) analysis effort. These field experimental data and SOT reports are of interest to the U.S. Department of Energys (DOE) Energy Efficiency and Renewable Energys (EERE) Bioenergy Technologies office (BETO) in understanding current best algae agronomic practices in demonstrating progress towards future algae biomass productivity goals as outlined in the BETO Multi-Year Program Plan.

algae↗
DOE OSTI2025

A red algal polysaccharide influences the multicellular development of the choanoflagellate Salpingoeca rosetta

The choanoflagellate Salpingoeca rosetta exemplifies the capacity of marine microeukaryotes to integrate environmental cues into their life histories. Some of the cues that S. rosetta detects are lipids from their bacterial prey that induce the development of multicellular colonies called rosettes. In the aquatic environments where S. rosetta would encounter bacterial cues, microbial communities gain refuge and food from algae. For example, microbes in coastal environments benefit from macroalgae that annually release ∼10 14 g of carbon, primarily in the form of polysaccharides that comprise ∼80% of dissolved organic carbon in surface waters. Despite the ecological impact of algae and historical descriptions of choanoflagellates attached to algae, the influence of algae on choanoflagellate life history transitions has remained unexplored. Here, we report that porphyran, a polysaccharide produced by the red macroalga Porphyra umbilicalis, induces multicellular development in S. rosetta. We first noticed this response when S. rosetta formed multicellular rosette colonies while growing in media prepared from P. umbilicalis, even though rosette-inducing bacteria were absent. By biochemically purifying extracts of P. umbilicalis, we identified porphyran as the rosette-inducing factor. This response provides a biochemical insight that indicates algal polysaccharides may serve as cues to mediate associations between choanoflagellates and algae. Moreover, this observation complements evidence from environmental and geochemical studies that show the impact that algae have exerted on the ecology and evolution of eukaryotes, including a rise in algal productivity during the origin of animals, the closest living relatives of choanoflagellates.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2021

Examining the Relationship Between the Testate Amoeba Hyalosphenia papilio (Arcellinida, Amoebozoa) and its Associated Intracellular Microalgae Using Molecular and Microscopic Methods

Symbiotic relationships between heterotrophic and phototrophic partners are common in microbial eukaryotes. Among Arcellinida (Amoebozoa) several species are associated with microalgae of the genus Chlorella (Archaeplastida). So far, these symbioses were assumed to be stable and mutualistic, yet details of the interactions are limited. Here, we analyzed 22 single-cell transcriptomes and 36 partially-sequenced genomes of the Arcellinida morphospecies Hyalosphenia papilio, which contains Chlorella algae, to shed light on the amoeba-algae association. By characterizing the genetic diversity of associated Chlorella, we detected two distinct clades that can be linked to host genetic diversity, yet at the same time show a biogeographic signal across sampling sites. Fluorescence and transmission electron microscopy showed the presence of intact algae cells within the amoeba cell. Yet analysis of transcriptome data suggested that the algal nuclei are inactive, implying that instead of a stable, mutualistic relationship, the algae may be temporarily exploited for photosynthetic activity before being digested. Furthermore, differences in gene expression of H. papilio and Hyalosphenia elegans demonstrated increased expression of genes related to oxidative stress. Together, our analyses increase knowledge of this host-symbiont association and reveal 1) higher diversity of associated algae than previously characterized, 2) a transient association between H. papilio and Chlorella with unclear benefits for the algae, 3) algal-induced gene expression changes in the host.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2018

Development of Algal Biomass Yield Improvements in an Integrated Process

Global Algae Innovations (Global Algae) collaborated with TSD Management Associates (TSD), Scripps Institution of Oceanography at the University of California San Diego (SIO), GE Power & Water (GE), Hawaii Bioenergy (HBE), Kuehnle AgroSystems (KAS), Texas AgriLife Research (TALR), and Pacific Northwest National Laboratory (PNNL) to increase algae oil yield and optimize unit operations in order to facilitate commercial development of algal-derived, drop-in transportation fuels. All improvements were viewed through a system-wide techno economic model to ensure the work is focused on and limited to approaches that are scalable to commercially relevant size and compatible with an overall system that is economically viable. The objectives of the proposed project were (i) to develop improved strains and cultivation methods for a 40% increase in algal biofuel intermediate yield; (ii) to develop economical, scalable, low energy pre-processing technologies for harvesting, dewatering, and extraction for an 88% reduction in the downstream processing energy; and (iii) to achieve these improvements in an integrated outdoor system that reduces the projected algae biomass production cost by 58%. All project goals were exceeded, and the project was completed on schedule and budget. Two major technology breakthroughs were achieved. The first breakthrough is an improved cultivation system approach that increases algal productivity by 80% in growth phase while simultaneously reducing the energy use for cultivation by 67%. The second is a harvesting and dewatering technology that reduces energy use by 95-99%, achieves 100% capture efficiency with crystal clear permeate, and produces a 15-20% algae slurry. The harvesting and dewatering technology was commercialized and is now available to the algae industry as the Zobi Harvester®.

09 BIOMASS FUELS↗
DOE OSTI2020

Lipid biosynthesis and abiotic stress resilience in photosynthetic organisms

This application describes consortium between fungi and algae, where the algae are incorporated within hyphae of the fungi. The fungi, the algae, or both can be modified to express heterologous lipid synthesizing enzymes. Incorporation of algae into fungi facilitates harvesting of the algae and products produced by the consortia. Such consortia are robust. For example, the fungi and algae can symbiotically provide nutrients to each other and are tolerant of environmental stresses.

Bonito, Gregory↗
DOE OSTI2016

Regulatory Compliance of H Retention Basin Using Rhombo Balls - 16151

Elevated pH conditions in the Savannah River Site 281-8H Retention Basin will have to be resolved prior to the issuance of a new National Pollutant Discharge Elimination System permit. The 281-8H retention basin collects rain water runoff, cooling tower blow downs and steam condensate from H Area Tank Farm operation processes. The basin discharges to a South Carolina Department of Health and Environmental Control National Pollutant Discharge Elimination System permitted out-fall, H-12. The permit requires the out-fall to meet certain discharge requirements. The National Pollutant Discharge Elimination System permit requires the pH to be within the range 4.8 to 8.5. The 281-8H Retention Basin has a steady history of elevated pH levels, above 8.5, especially during the warmer months of the year, normally March through October. The rise in pH has been attributed to the exponential growth of algae which occurs during the warm months of the year. The increased algae colonies undergo photosynthesis which depletes the CO{sub 2} in the basin water and subsequently raises the pH level. The current permit allows simultaneous discharge of low pH well water, pH between 4.6 and 5.0, and the 281-8H Retention Basin water which provides blending to achieve regulatory compliance. The regulatory agency indicated in 2010 that adding well water to achieve compliance of pH limits will not be allowed when the new permit is issued in the future. Therefore, a solution to the high pH had to be identified and implemented in order to ensure regulatory compliance. A system engineering evaluation was conducted to determine the best solution to the large algae colonies and high pH levels. The evaluation identified options in four primary categories as well as some combination of those categories to control algae growth and to ultimately increase the amount of CO{sub 2} in the basin. Eleven evaluation criteria were developed for the various options, and a percentage (out of 100%) was assigned to related groups of criteria. Twenty-six options were evaluated during this process. The highest ranking options determined from the evaluation were the 12-sided Rhombo ball floating cover, biological digester and a combination of the digester and the floating cover. Option 3, a combination of the top two choices, was chosen as the best approach. The Rhombo cover along with the initial shock application of a biological digester has worked to eliminate algae growth and lower the pH level. The Rhombos have significantly lowered the basin pH level from greater than 9 to less than 7, which is within the regulatory compliance pH requirements of 4.8 to 8.5. The system engineering evaluation and subsequent solution chosen are useful in many venues. The application of the 12 sided Rhombo ball's unique ability to nestle together no matter which way they turn is advantageous to applications/problems that need to block 99.99% sunlight from a body of water. The 281-8H Retention Basin required nine 18 wheeler truckloads with trailers that were 16.2 m (53 Ft) long and filled with Rhombo balls. The basin required a total of approximately 700,000 Rhombo balls to be fully covered. They are easy to install and handle. The Rhombo balls have wind resistance up to 120 Km/hr (75 MPH) and have a life expectancy of 25 years. This application can be used to control plant and algae growth and is effective in evaporation reduction at 99%. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2019

Assessment of algal biofuel resource potential in the United States with consideration of regional water stress

Algae have been considered as a promising feedstock for biofuels. Because scaling-up algae biofuels production consumes significant amount of water, the impact of water use should be considered. This study evaluates algae-derived biofuel production potential in the United States (US) with consideration of regional water stress. We identified 7,075 potential sites in the US meeting land, biomass productivity and CO2 co-locating criteria using the Biomass Assessment Tool (BAT). The impact of water use for algal biofuel production in terms of water scarcity footprint is quantified using modeled 33-year site-scale water consumption from BAT and the county-level water stress indicator from the Available Water Remaining for the US (AWARE-US) metric. Long-term (20 billion gallon per year [BGY]) and near-term (5 BGY) renewable diesel (RD) production targets are considered. To select suitable algae cultivation facilities, biomass yield and water use are considered with and without a water stress constraint. We found that ranking sites based on biomass yield results in a high water use impact (24.5 thousand US equivalent billion gallons (BGYe) for the long-term RD target). If sites are instead ranked on water use efficiency, water consumption is reduced on average by 62%, with an average reduction in biomass yield by 25%. To reconcile trade-offs between biomass yield and water use impact, AWARE-US can be applied along with considering biomass yield. This strategy removes sites located in water stressed areas while keeping high productivity sites. For the 20 BGY RD target, this reduces water use impact by 55% without lowering biomass productivity or 97% with moderate reductions (4% on average) in biomass productivity, compared to the sites ranked by biomass yield alone. The results demonstrate that incorporating water stress into energy-scale algae biofuel production planning is key to achieving synergies between biofuel yield and fresh water use impact.

09 BIOMASS FUELS↗