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Interstage seal accommodates large pressure drop across vane stage. Sealing surfaces close to inner diameter of gas-flow path. Two blade stages supported by single disk, broached over entire width of rim. Seal concept developed for small rocket turbines as liquid-oxygen pumps. Well suited to turbines with high pressure drops across vane stages.
Analysis considers effects of seals on stability. Report presents method of calculation of flows of cryogenic fluids through shaft seals. Key to stability is local average velocity in seal. Local average velocity strongly influenced by effects of inlet and outlet and injection of fluid.
The rotordynamic behavior of turbomachinery is critically dependent on fluid dynamic rotor forces developed by various types of seals and bearings. The occurrence of self-excited vibrations often depends on the rotor speed and load. Misalignment and rotor wobbling motion associated with differential clearance were often attributed to stability problems. In general, the rotative character of the flowfield is a complex three dimensional system with secondary flow patterns that significantly alter the average fluid circumferential velocity. A multidimensional, nonorthogonal, body-fitted-grid fluid flow model is presented that describes the fluid dynamic forces and the secondary flow pattern development in seals and bearings. Several numerical experiments were carried out to demonstrate the characteristics of this complex flowfield. Analyses were performed by solving a conservation form of the three dimensional Navier-Stokes equations transformed to those for a rotating observer and using the general-purpose computer code PHOENICS with the assumptions that the rotor orbit is circular and that static eccentricity is zero. These assumptions have enabled a precise steady-state analysis to be used. Fluid injection from ports near the seal or bearing center increased fluid-film direct dynamic stiffness and, in some cases, significantly increased quadrature dynamic stiffness. Injection angle and velocity could be used for active rotordynamic control; for example, injection, when compared with no injection, increased direct dynamic stiffness, which is an important factor for hydrostatic bearings.
In a turbine machine, a two-component shroud seal which maximizes insulation and sealing around the rotating turbine blades, and is made by independently fabricating each of the two components then joining them together, is disclosed. The two components may be joined together at room temperature. The resulting shroud seal provides greater engine efficiency and thrust.
Helium buffered floating-ring seals used in cryogenic turbopumps are subject to large temperature variations, shaft centrifugal growth, and dynamic shaft excursions. To prevent dangerous contact friction over a wide range of operating conditions generally requires liberal clearances with consequent high leakage. Reduction of helium consumption translates into lower space vehicle helium storage requirements and thus increased payload. A hydrostatic sectored floating-ring seal is described with self-adjusting clearance capabilities that enables the seal to operate with small clearances over the operating range to minimize leakage.
The incompressible flow in a labyrinth seal at low leakage rates was computationally and experimentally investigated over a wide range of seal rotation rates. QUICK differencing was employed in the finite difference code to reduce the effects of false diffusion. The use of measured inlet boundary conditions for the axial and swirl velocity components and for the turbulent kinetic energy resulted in good agreement between velocity predictions and hot-film measurements. It was found that when the rotation rate is increased beyond a certain point, a second recirculation zone forms inside the seal cavity, altering the flow field in the cavity and resulting in a substantial increase in the pressure drop across it.
The basic equations are derived for a two-control-volume model for compressible flow in a labyrinth seal. The recirculation velocity in the cavity is incorporated into the model for the first time. The flow is assumed to be completely turbulent and isoenergetic. The wall friction factors are determined using the Blasius formula. Jet flow theory is used for the calculation of the recirculation velocity in the cavity. Linearized zeroth- and first-order perturbation equations are developed for small motion about a centered position by an expansion in the eccentricity ratio. The zeroth-order pressure distribution is found by satisfying the leakage equation while the circumferential velocity distribution is determined by satisfying the momentum equations. The first-order equations are solved by a separation of variable solution. Integration of the resultant pressure distribution along and around the seal defines the reaction force developed by the seal and the corresponding dynamic coefficients.
The flow field inside an annular seal with a 0.00127 m clearance was measured using a 3-D laser Doppler anemometer system. Through the use of this system, the mean velocity vector and the entire Reynolds stress tensor distributions were measured for the entire length of the seal (0.0373 m). The seal was operated at a Reynolds number of 27,000 and a Taylor number of 6,600.
New seal consists of multiple plies of braided ceramic sleeves filled with small ceramic balls. Innermost braided sleeve supported by high-temperature-wire-mesh sleeve that provides both springback and preload capabilities. Ceramic balls reduce effect of relatively high porosity of braided ceramic sleeves by acting as labyrinth flow path for gases and thereby greatly increasing pressure gradient seal can sustain. Dynamic, high-temperature, flexible seal employed in hypersonic engines, two-dimensional convergent/divergent and vectorized-thrust exhaust nozzles, reentry vehicle airframes, rocket-motor casings, high-temperature furnaces, and any application requiring non-asbestos high-temperature gaskets.
Single-piece gland forms tight seal on probe or tube containing liquid or gas at high pressure. Gland and probe align as assembled by simple torquing procedure. Disconnected easily and reused at same site. Made from any of wide variety of materials so compatible with application. Cantilever ring at top of gland bites into wall of tube or probe, sealing it. Wall of tube or probe must be thick enough to accommodate deformation without rupturing. Maximum deformation designed in coordination with seating and deformation of boss or conical seal.
A review is made of the selection and tribological testing of materials for high-temperature bearings and seals. The goal is to achieve good tribological properties over a wide range of temperatures because bearings and seals must be functional from low temperature start-up conditions on up to the maximum temperatures encountered during engine operation. Plasma sprayed composite coatings with favorable tribological properties from 25 to 900 C are discussed. The performance of these coatings in simple tribological bench tests is described. Examples are also given of their performance in high-speed sliding contact seals and as Stirling cylinder liner materials, and as back up lubricants for compliant foil gas bearings.
Two all-metal demountable cryogenic seals with an outside diameter of 36.6 mm, inside diameter of 27.2 mm, and thickness of 0.51 mm were leak-tested at room temperature (300 K), liquid nitrogen temperature (21 cycles at 77 K), liquid helium temperature (9 cycles at 4.2 K), and susperfluid helium temperature (4 cycles at 1.6 K). Each seal was mounted and demounted for 13 cycles. Thickness measurements at 90 deg intervals along the circumference showed a maximum seal compression of 0.038 mm. Leak-rate measurements at all temperatures showed no detectable leak above the helium background level, typically 0.1 x 10(-9) std-cc/sec, during testing.
The compressible, turbulent, time dependent and three dimensional flow in a labyrinth seal can be described by the Navier-Stokes equations in conjunction with a turbulence model. Additionally, equations for mass and energy conservation and an equation of state are required. To solve these equations, a perturbation analysis is performed yielding zeroth order equations for centric shaft position and first order equations describing the flow field for small motions around the seal center. For numerical solution a finite difference method is applied to the zeroth and first order equations resulting in leakage and dynamic seal coefficients respectively.
A test apparatus was constructed and was applied to investigate static and dynamic characteristics of annular seals for turbopumps. The fluid forces acting on the seals were measured for various parameters such as the preswirl velocity, the pressure difference between the inlet and outlet of the seal, the whirling amplitude, and the ratio of whirling speed to spinning speed of the rotor. Influence of these parameters on the static and dynamic characteristics was investigated from the experimental results. As a result, preswirl affects the dynamic characteristics strongly. Especially, the preswirl opposing the rotating direction has a stabilizing role on the rotor system.
Two all-metal demountable cryogenic seals with an outside diameter of 36.6 mm, inside diameter of 27.2 mm, and thickness of 0.51 mm were leak-tested at room temperature (300 K), liquid nitrogen temperature (21 cycles at 77 K), liquid helium temperature (9 cycles at 4.2 K), and superfluid helium temperature (4 cycles at 1.6 K). Each seal was mounted and demounted for 13 cycles. Thickness measurements at 90 deg intervals along the circumference showed a maximum seal compression of 0.038 mm. Leak-rate measurements at all temperatures showed no detectable leak above the helium background level, typically 0.1 x 10(-9) std-cc/sec, during testing.
The Space Shuttle main engine (SSME) alternate turbopump development program (ATD) high pressure fuel turbopump (HPFTP) design utilizes an innovative lift-off seal (LOS) design that is located in close proximity to the turbine end bearing. Cooling flow exiting the bearing passes through the lift-off seal during steady state operation. The potential for fluid excitation of lift-off seal structural resonances is investigated. No fluid excitation of LOS resonances is predicted. However, if predicted LOS natural frequencies are significantly lowered by the presence of the coolant, pressure oscillations caused by synchronous whirl of the HPFTP rotor may excite a resonance.
A review is made of the selection and tribological testing of materials for high-temperature bearings and seals. The goal is to achieve good tribological properties over a wide range of temperatures because bearings and seals must be functional from low temperature start-up conditions on up to the maximum temperatures encountered during engine operation. Plasma sprayed composite coatings with favorable tribological properties from 25 to 900 C are discussed. The performance of these coatings in simple tribological bench tests is described. Examples are also given of their performance in high-speed sliding contact seals and as Stirling cylinder liner materials, and as backup lubricants for compliant foil gas bearings.
In proposed design for improved ball-bearing cartridge, damping seal in form of thin-layer fluid journal bearing incorporated into cartridge. Damping seal acts as auxiliary bearing, relieving bearing balls of significant portions of both static and dynamic bearing loads. Damping from seal reduces dynamic loads even further by reducing amplitude of vibrations in second vibrational mode of rotor, which mode occurs when rotor turning at nearly full operating speed. Intended for use in high-pressure-oxygen turbopump of Space Shuttle main engine, also applicable to other turbomachinery bearings.