Development of In-Can Melting Process Applied to Vitrification of High Activity Waste Solutions (HAWS): Glass characterizations and process tests results - 12442
The CEA has selected vitrification for specific High-Activity nuclear Waste Solutions (HAWS) containing large quantities of salts. This choice has led the CEA Marcoule to develop a compact 'in-can' batch melting process in which the melting pot is disposable and serves as the primary canister for the solidified glass. This process is particularly suitable for the treatment of small waste quantities (less than 10 m{sup 3} per year) and low flow rates (5 to 10 L/h) which do not justify the use of a Cold Crucible Induction Melter. The unit capacity is approximately one hundred kilograms of glass a week operating alternately between feeding during the day and surveillance at night. In order to be fully representative of the glove box to be implemented, a new nonradioactive pilot-scale unit in which the core process (furnace and dust scrubber) is completely enclosed with glove box simulation was built at CEA Marcoule in 2008. The equipment includes all the systems and components necessary to perform full-scale tests: feed system, furnace and complete off-gas treatment system. The nominal tests were performed in 2009 and 2010 to verify that no problems arose in vitrifying solutions under the specified conditions. Two different liquid feeds representatives of the current HAWS stored and future solutions were used. The transient runs were carried out in this facility in 2010. Their objectives were to validate the glass product with different operating conditions and to determine optimum parameters for transient phases such as decreased volatility during standby phases. Finally, all the material obtained under nominal conditions or different operating conditions (e.g. initial glass frit quantity, standby temperature or restart procedure of feeding after night surveillance) have been characterized and described. The impact of transient phases on the process is then discussed in terms of volatility, thermal balance, etc., and compared with nominal tests results. Off-gas treatment system (OGTS) assessments determined preliminary decontamination factors for the OGTS components and allowed comparison between the two types of solutions and for different operating parameters. Since 2005 CEA Marcoule has been developing an 'in-can melting' vitrification process for specific High Activity Nuclear Waste Solutions. The tests carried out to date have validated the feasibility of this process and confirmed the direct vitrification option in which the liquid and solid feed streams are supplied directly to a disposable melting pot. CEA Marcoule began process qualification testing in 2009 in a new facility using equipment representative of the devices that will be installed in a glove box. The nominal mode tests performed in 2009 and 2010 were used to determine nominal operating conditions for the process: - a nominal process temperature of 1100 deg. C; - a maximum glass production rate of 5 kg/h; - a liquid feed solution flow rate of 5 L/h or less if the glass production rate exceeds the preceding maximum value; - a liquid recycle rate of 0.5 L/h for a nominal solution feed rate 5 L/h. They also produced glass samples generally meeting our expectations, and allowed us to measure the characteristic properties (viscosity, density, thermal conductivity, chemical durability). The first test of transient operation in 2010 yielded glass consistent with expectations and showed that reducing the temperature had no significant effect on the volatility of the constituent elements. However, a significant impact on the release of elements at the beginning of the test was observed with a larger initial quantity of glass frit on startup. The process qualification program will now continue with tests of degraded operating modes. (authors)