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At least 739 records · Page 41
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

New Developments in the CompDam Fiber Kinking Model for the Interaction

This paper describes two new additions to the CompDam fiber kinking model: 1) a failure index for fiber kinking to facilitate interaction between kinking and matrix cracking and 2) a strain-based criterion for fiber rupture to account for fiber breakage before or after fiber kinking. The model formulation is described with the aid of the graphical Considère construction, which is used to determine the conditions for fiber kinking. Verification studies are conducted with single element models to show the behavior of the model in light of the new developments and to evaluate the effect of numerical parameters of the model. The model is used to analyze open hole compression (OHC) specimens with soft, quasi-isotropic, and hard layups. Analysis results are shown for a conventional continuum damage mechanics model using a trilinear constitutive law for fiber damage and for the proposed model to highlight the differences between the two. Comparison with test data highlights the capabilities and remaining gaps in the quantitative prediction of the damage and failure response. While both models can predict many features of the OHC response, accurate prediction of kinking onset in the OHC specimens remains elusive. The results suggest that it is necessary to predict the combined effects of compression and shear loading as well as the structural effects (e.g., ply thickness, strain gradient effect) accurately to match the experimental observations of fiber kinking onset in the three OHC laminates.

Andrew C. Bergan↗
DOE OSTI2018

Scintillator based fiber optic plate for neutron imaging applications and the like

A chalcopyrite, colquiriite, neutron absorber loaded glass, or plastic scintillator based fiber optic plate for use in a neutron imaging system, including: a plurality of optical fiber segments disposed side-by-side adjacent to one another in a parallel array; and a binder material disposed between and coupling the plurality of optical fiber segments together. A diffuse reflective material is optically coupled to the plurality of first ends of the plurality of optical fiber segments. An optical detector device is optically coupled to the plurality of second ends of the plurality of optical fiber segments opposite the diffuse reflective material. Optionally, the fiber optic plate further includes a diffuse reflective material disposed one or more of on an exterior surface of each of the plurality of optical fiber segments and between the plurality of optical fiber segments.

42 ENGINEERING↗
DOE OSTI2021

Fiber laser microphones with graphene diaphragms

An acoustic sensor comprises a sensing head comprising an optical fiber having a tip. A graphene diaphragm is disposed on the tip and is configured to vibrate in response to an acoustic signal. A fiber laser is optically coupled to the sensing head. The fiber laser comprises a first set of fiber Bragg gratings and a second set of fiber Bragg gratings. A gap is present between the first set and the second set of fiber Bragg gratings. The fiber laser is configured to generate a sensing optical signal having a first intensity in response to an excitation optical signal, the sensing optical signal impinging on the graphene diaphragm such that a feedback optical signal is reflected from the graphene diaphragm towards the fiber laser and has and has a second intensity modulated by the vibration of the graphene diaphragm that corresponds to the acoustic signal.

Liao, Shaolin↗
DOE OSTI2021

Fiber Orientation Evaluation in Reinforced Composites using Digital Image Correlation

This paper presents an innovative nondestructive evaluation (NDE) approach to evaluate fiber orientation in fiber reinforced composites utilizing digital image correlation (DIC). Fiber orientation is a crucial factor that influences the mechanical and thermal properties of the composite. Conventional methods for fiber orientation evaluation and measurement are either destructive, which are typically laborious. NDE methods such as micro computed tomography are expensive and limited in sample size. In this work, we evaluate two methods of excitation of the composite, namely-quasistatic mechanical loading and thermal cycling. Digital Image Correlation (DIC) has been employed in conjunction for fiber orientation measurements. The DIC system is able to measure the fiber orientation by capturing 19x higher strain in the transverse direction of the reinforced fiber axis during excitation. The larger strain occurs in the transverse direction due to larger elongation in the surrounding polymer matrix than the fiber which resists elongation. This innovative method is within the preliminary stage and has been developed to fill the gap/limitations of other NDE methods.

Spencer, Ryan↗
DOE OSTI2021

A Novel Fiber-Bragg-Grating-Based Unique Identifier for Use in Tags and Seals

Tags and seals are important tools used in safeguards regimes for the control of nuclear materials. Vital to a successful tag or seal is the ability to securely, uniquely, and positively distinguish it from others of the same kind. This allows one to validate that items entered into an inspection regime to which the tag or seal is affixed are as claimed. We are developing a new type of unique identifier (UID) for such applications that is based on fiber-Bragg grating (FBG) technology. The index of refraction of the core glass of a fiber optic can be locally and permanently altered if sensitized fibers are exposed to intense ultraviolet light. This can be used to create index modulations with a regular periodicity comparable to the wavelengths of light with which the fiber is used. If broadband illumination is sent down the fiber, any light that is in resonance with the modulations will be reflected back to the input end of the fiber where it can be detected. The shape of the returned spectrum can be set by the modulation pattern written into the fiber’s core. We take advantage of these properties to create a compact UID that contains several FBGs potted into a monolithic body. By connecting the UID to an optical interrogator, the complex spectral return can be uniquely identified with a short measurement, providing a robust identification. As a device based on narrowband spectral returns, FBGs are inherently radiation tolerant, making them ideal for use with nuclear materials. Further, they can be read out remotely via a long fiber optic or locally via brief connection to a portable optical interrogator. Because the spectral signature of FBGs is sensitive to external mechanical perturbations, we are exploring the ability to reversibly alter the signature obtained from the UID by applying controlled mechanical forces with a simple device. Such a “key” will allow different stakeholders to obtain their own unique signature from the device, providing a new level of surety to safeguards inspections.

Ziock, Klaus-Peter↗
DOE OSTI2022

Functional high-performance fiber structure

A method is provided for growing a fiber structure, where the method includes: obtaining a substrate, growing an array of pedestal fibers on the substrate, growing fibers on the pedestal fibers, and depositing a coating surrounding each of the fibers. In another aspect, a method of fabricating a fiber structure includes obtaining a substrate and growing a plurality of fibers on the substrate according to 1½D printing. In another aspect, a multilayer functional fiber is provided produced by, for instance, the above-noted methods.

Pegna, Joseph↗
DOE OSTI2022

Metal-embedded optical fibers for monitoring pressure or corrosion at high temperatures

A fiber optic sensor and a related method of manufacture are provided. The fiber optic sensor includes an embedded optical fiber contained within a metal diaphragm assembly, where the terminal end of the optical fiber is positioned opposite a diaphragm. The method includes forming a metal-embedded optical fiber by ultrasonic additive manufacturing and securing the metal-embedded optical fiber to a housing having a diaphragm that is opposite of the terminal end of the optical fiber. The sensor can provide extremely accurate pressure measurement at high temperatures and in highly corrosive media. An optical fiber-based pressure sensing system is also provided.

Petrie, Christian M.↗
DOE OSTI2023

Imaging crossing fibers in mouse, pig, monkey, and human brain using small-angle X-ray scattering

Myelinated axons (nerve fibers) efficiently transmit signals throughout the brain via action potentials. Multiple methods that are sensitive to axon orientations, from microscopy to magnetic resonance imaging, aim to reconstruct the brain's structural connectome. As billions of nerve fibers traverse the brain with various possible geometries at each point, resolving fiber crossings is necessary to generate accurate structural connectivity maps. However, doing so with specificity is a challenging task because signals originating from oriented fibers can be influenced by brain (micro)structures unrelated to myelinated axons. X-ray scattering can specifically probe myelinated axons due to the periodicity of the myelin sheath, which yields distinct peaks in the scattering pattern. Here, in this work, we show that small-angle X-ray scattering (SAXS) can be used to detect myelinated, axon-specific fiber crossings. We first demonstrate the capability using strips of human corpus callosum to create artificial double- and triple-crossing fiber geometries, and we then apply the method in mouse, pig, vervet monkey, and human brains. We compare results to polarized light imaging (3D-PLI), tracer experiments, and to outputs from diffusion MRI that sometimes fails to detect crossings. Given its specificity, capability of 3-dimensional sampling and high resolution, SAXS could serve as a ground truth for validating fiber orientations derived using diffusion MRI as well as microscopy-based methods.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2019

Additively manufactured carbon fiber-reinforced composites: State of the art and perspective

While polymer additive manufacturing (AM) has advanced significantly over the past few decades, the limitations in material properties, speed of manufacture, and part size have relegated this technology to the space of rapid prototyping rather than the legitimate manufacture of end-use parts. Carbon fiber offers a low density, a low coefficient of thermal expansion, and high thermal conductivity and is an ideal material for bringing polymer-based AM from the realm of form and fit to that of form, fit, and function. The use of carbon fiber in AM can improve material properties, reduce the time required to manufacture functional parts compared with traditional subtractive technologies, and reduce warping, thereby enabling a larger possible build envelope. Therefore, the addition of carbon fiber to various AM technologies is of increasing interest in academic and industrial communities. This paper examines the work performed in this fast-growing area to date. Specifically, the effects of fiber reinforcement on the structure and mechanical properties of 3D printed parts are investigated within the body of literature. Upper bounds for tensile properties of carbon fiber composites are theoretically evaluated and compared with experimentally measured values. Moreover, current and potential applications of additively manufactured carbon fiber composites in the context of desktop 3D printing and big area AM are discussed. Recent innovations and industry breakthroughs in this field are also examined. This review is intended to organize and synthesize the present body of work surrounding AM of carbon fiber reinforced plastics, identify the most promising technologies, and prescribe viable research and development paths forward to advance AM from the application space of rapid prototyping to that of functional, load-bearing, end-use parts.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Multiscale characterization of chemical–mechanical interactions between polymer fibers and cementitious matrix

Together with a series of mechanical tests, the interactions and potential bonding between polymeric fibers and cementitious materials were studied using scanning transmission X-ray microscopy (STXM) and microtomography (lCT). Experimental results showed that these techniques have great potential to characterize the polymer fiber-hydrated cement-paste matrix interface, as well as differentiating the chemistry of the two components of a bi-polymer (hybrid) fiber the polypropylene core and the ethylene acrylic acid copolymer sheath. Similarly, chemical interactions between the hybrid fiber and the cement hydration products were observed, indicating the chemical bonding between the sheath and the hardened cement paste matrix. Microtomography allowed visualization of the performance of the samples, and the distribution and orientation of the two types of fiber in mortar. Beam flexure tests confirmed improved tensile strength of mixes containing hybrid fibers, and expansion bar tests showed similar reductions in expansion for the polypropylene and hybrid fiber mortar bars.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Processing and mechanical characterization of short carbon fiber-reinforced epoxy composites for material extrusion additive manufacturing

Fiber-reinforced polymer composites have been extensively utilized in recent years as feedstock materials for material extrusion additive manufacturing (AM) processes to improve strength, stiffness, and functionality of printed parts over unfilled printed polymers. However, the widespread adoption of AM of fiber-reinforced polymer composites requires a deeper understanding of the process-structure-property relationships in printed components, and such relationships are not well understood yet. Fiber length is critically important to the mechanical performance of short fiber composites, but very few studies to-date have focused on how the fiber length distribution (FLD) evolves during processing of composite feedstocks and how this evolution affects printing behavior and mechanical properties in 3D-printed composites. Here, FLD is measured for carbon fiber reinforced epoxy composites over a wide range of ink compositions and shear mixing times, and the distributions are fit with a Weibull-type distribution function. The effects of FLD on the tradeoff between ink processability, ink rheology, printing behavior and mechanical properties are investigated. Furthermore, the effects of printing parameters (nozzle size and print speed) on mechanical anisotropy and fiber orientation distribution (FOD) in printed composites are explored. Mechanical properties of printed composites are characterized via 3 pt-flexural testing, and microstructure is investigated using optical and scanning electron microscopy (SEM), and x-ray computed tomography. Finally, the fitted Weibull parameters are fed into a composite model that incorporates FLD and FOD, and model predictions are found to be in excellent agreement with experimental observations.

3D printing↗
DOE OSTI2024

Life cycle assessment of coir fiber-reinforced composites for automotive applications

Past decades have seen an increasing prevalence of natural fiber-reinforced composites (NFRCs) due to growing conscientiousness around sustainability and a push towards vehicle lightweighting. The environmentally friendly and sustainable claims of NFRCs need to be validated due to their large variability and variety, particularly where material substitutions are concerned, such as in substituting glass fiber with natural fiber. Additionally, the objective of this work is to determine the cumulative energy demand (CED) and greenhouse gas emissions (GHG) associated with an automotive part (of volume 0.001 m3) made from 40 wt% coir fiber-reinforced polypropylene (PP) and compared with a similar part made from 40 wt% glass fiber reinforced PP. SimaPro v. 9.0.0.49 was used for the analysis, whereas inventory data were collected from databases, such as Ecoinvent 3, Transportation Energy Databook, Greet model 2022, and published papers. The results showed that CED and GHG associated with the coir fiber-reinforced composite part were lower than the glass fiber-reinforced composite part for both cradle-to-gate (~34–40%) and cradle-to-grave (excluding end-of-life) (~24%) analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2025

A critical review and meta-analysis of energy demand, carbon footprint, and other environmental impacts from carbon fiber manufacturing

The demand for carbon fibers and carbon fiber-reinforced polymers (CFRPs) is rapidly growing due to their outstanding mechanical properties and potential to enhance sustainability, particularly for lightweighting applications. However, carbon fibers are typically produced from fossil-based feedstocks, involve energy-intensive processes, and have limited options for sustainable end-of-life management or circularity. Despite these challenges, the energy demand and lifecycle environmental implications of their production remain poorly understood. Here, we conduct a critical literature review and meta-analysis of carbon fiber manufacturing, revealing significant variations in reported energy demand, carbon footprint, and lifecycle inventory data. Our analysis makes two novel contributions. First, we identify key underlying factors driving these variations. Second, we highlight that carbon fiber, far from being a homogeneous product, has grades varying substantially in mechanical properties, end-use markets, energy intensity of manufacturing processes, and therefore environmental impacts—an aspect often underrepresented in life cycle assessments. We assert that current data are insufficient for reliably evaluating environmental impacts, posing a risk of misleading decision-making. Addressing this gap requires new lifecycle inventory datasets clearly incorporating carbon fiber heterogeneity and key influencing factors identified in this study. Additionally, we propose actionable recommendations, including a checklist, to advance sustainability in the carbon fiber sector.

CED↗
DOE OSTI2025

Low spontaneous Brillouin scattering in anti-resonant hollow-core fibers in GHz frequency range

Brillouin light scattering (BLS) is a powerful experimental tool that can be used to gain insights into the fundamental and applied properties of matter, like dispersions of quasiparticles in a solid, as well as their spatiotemporal dynamics. Many applications of light scattering favor the use of optical fibers in place of free-space optics. In this study, we compare the performance of anti-resonant hollow core fibers to that of conventional solid core fused silica fibers for BLS experiments in the GHz frequency range. Conventional fibers are barely suitable for low-noise measurements because of the spontaneous scattering of photons on various phononic modes present in the core and cladding. In the case of the hollow-core fiber, we identify a range of discrete phononic modes and associate them with the various acoustic modes of the structure surrounding the hollow core using finite-element numerical simulations. The measured relative intensity of the spontaneous BLS signal from these modes is orders of magnitude smaller than that of a solid-core fiber, making anti-resonant hollow-core fibers one of the best solutions for the single-mode light guidance for BLS and potentially other low-noise photonic experiments.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Characterization of textile-grade carbon fiber polypropylene composites

In this work, we consider low-cost carbon fiber produced with a textile-grade precursor. The objective of the study is to investigate textile-grade carbon-fiber-reinforced-polypropylene composites (TCF-PP) from compounded pellets for mechanical and thermal characterization. Four sets of pellets with 1%, 5%, 10%, and 15% reinforcement were manufactured using textile-grade carbon fiber (TCF) and polypropylene (PP) by twin-screw compounding. The addition of TCFs through gravimetric feeder directly in the extruder resulted in lower fiber content; however, side feeder has shown good potential. The pellets were further processed in extrusion compression molding to manufacture plaques. An increase in fiber loading has a negligible effect on fiber attrition as fiber length distribution variation between 1% and 15% reinforced pellets was very small. The addition of TCFs in PP showed a significant improvement in mechanical properties. The tensile strength and modulus of the composite were 26% and 161%, respectively, improved by the addition of 10 wt% TCF. Similar results were observed in the flexure test. However, the impact properties were reduced by 25.54% by the addition of 15% TCF.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Investigation of High Temperature Silica Based Fiber Optic Materials (Final Report)

This report summarizes technical progress during the program “Investigation of High Temperature Silica Based Fiber Optic Materials”, performed by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering at Virginia Tech. The objective of this program was to investigate and characterize the performance of commercially available optical fibers at elevated temperatures in replicated fuel gas streams. It also includes performing a comprehensive study of the interactions with the chemical constituents with respect to structural, optical, and mechanical stability and developing design strategies to assure reliable performance of deployed optical fibers and sensors. In the eight quarters of the project, work was done to complete the database of test results and findings for the creation of an optical fiber selection guide for high temperature applications. It is anticipated that this design tool will provide the scientific community with the information necessary to deploy sensing systems with the most robust and reliable fused silica optical fibers. Standard telecommunications grade germanium doped single and multimode fibers have been shown to perform reliably up to temperatures of 1100°C in non-hydrogen environments and/or properly designed sensor applications. Pure silica core single mode and low OH, large core step index multimode fibers, which have also shown to perform reliability up to temperatures of 1000ºC, are recommended for hydrogen and moist environments.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Single Mode Air-Clad Single Crystal Sapphire Optical Fiber

The observation of single mode propagation in an air-clad single crystal sapphire optical fiber at wavelengths at and above 783 nm is presented for the first time. A high-temperature wet acid etching method was used to reduce the diameter of a 10 cm length of commercially-sourced sapphire fiber from 125 micrometers to 6.5 micrometers, and far-field imaging provided modal information at intervals as the fiber diameter decreased. Modal volume was shown to decrease with decreasing diameter, and single mode behavior was observed at the minimum diameter achieved. While weakly-guiding approximations are generally inaccurate for low modal volume optical fiber with high core-cladding refractive index disparity, consistency between these approximations and experimental results was observed when the effective numerical aperture was measured and substituted for the theoretical numerical aperture in weakly-guiding approximation calculations. With the demonstration of very low modal volume in sapphire at fiber diameters much larger than anticipated by legacy calculations, the resolution of sapphire fiber distributed sensors may be increased and other sensing schemes requiring very low modal volume, such as fiber Bragg gratings, may be realized in extreme environment applications.

36 MATERIALS SCIENCE↗
NASA NTRS2002

Gravitational unloading effects on muscle fiber size, phenotype and myonuclear number

The effects of gravitational unloading with or without intact neural activity and/or tension development on myosin heavy chain (MHC) composition, cross-sectional area (CSA), number of myonuclei, and myonuclear domain (cytoplasmic volume per myonucleus ratio) in single fibers of both slow and fast muscles of rat hindlimbs are reviewed briefly. The atrophic response to unloading is generally graded as follows: slow extensors > fast extensors > fast flexors. Reduction of CSA is usually greater in the most predominant fiber type of that muscle. The percentage of fibers expressing fast MHC isoforms increases in unloaded slow but not fast muscles. Myonuclear number per mm of fiber length and myonuclear domain is decreased in the fibers of the unloaded predominantly slow soleus muscle, but not in the predominantly fast plantaris. Decreases in myonuclear number and domain, however, are observed in plantaris fibers when tenotomy, denervation, or both are combined with hindlimb unloading. All of these results are consistent with the view that a major factor for fiber atrophy is an inhibition or reduction of loading of the hindlimbs. These data also indicate that predominantly slow muscles are more responsive to unloading than predominantly fast muscles. c2002 COSPAR. Published by Elsevier Science Ltd. All rights reserved.

Review, Tutorial↗