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At least 739 records · Page 41

Tuning the heat transfer medium and operating conditions in magnetic refrigeration

A new experimental test bed has been designed, built, and tested to evaluate the effect of the system’s parameters on a reciprocating Active Magnetic Regenerator (AMR) near room temperature. Bulk gadolinium was used as the refrigerant, silicon oil as the heat transfer medium, and a magnetic field of 1.3 T was cycled. This study focuses on the methodology of single stage AMR operation conditions to get a high temperature span near room temperature. Herein, the main objective is not to report the absolute maximum attainable temperature span seen in an AMR system, but rather to find the system’s optimal operating conditions to reach that maximum span. The results of this research show that there is a optimal operating frequency, heat transfer fluid flow rate, flow duration, and displaced volume ratio in any AMR system. By optimizing these parameters in our AMR apparatus the temperature span between the hot and cold ends increased by 24%. The optimized values are system dependent and need to be determined and measured for any AMR system by following the procedures that are introduced in this research. It is expected that such optimization will permit the design of a more efficient magnetic refrigeration system.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

An exploration of pressure dynamics using differential equations defined on a fractal geometry

Pressure tests have been used to understand the behavior of naturally fractured reservoirs (NFRs) by establishing parameters such as permeability, connectivity of fractures, system compressibility, fracture network parameters, and others associated with the physical properties of the reservoir. The complex fracture network of a NFR produces anomalous fluid flow, which is shown by the pressure behavior at the well. A plausible model to explain this behavior is to assume that it arises from a fractal fracture system. However, to estimate the parameters that define this fractal fracture system, fluid flow models based on the modification of Darcy’s law are used. On the other hand, in this work, a fractal structure with known fractal dimension: Sierpinski gasket (SG) is proposed. The objective of this work is to solve numerically the diffusion equation on SG, and establish a comparison with flow models used in the oil industry to investigate the fractality assumption. This study is focused on the qualitative behavior of the solution of the diffusion equation defined on a SG supported by the Kigami’s theory of differential equations on fractals.

42 ENGINEERING↗

High-stress triaxial direct-shear fracturing of Utica shale and in situ X-ray microtomography with permeability measurement

The challenge of characterizing subsurface fluid flow has motivated extensive laboratory studies, yet fluid flow through rock specimens in which fractures are created and maintained at high-stress conditions remains underinvestigated at this time. The studies of this type that do exist do not include in situ fracture geometry measurements acquired at stressed conditions, which would be beneficial for interpreting the flow behavior. Therefore, this study investigates the apparent permeability induced by direct-shear fracture stimulation through Utica shale (a shale gas resource and potential caprock material) at high triaxial stress confinement and for the first time relates these values to simultaneously acquired in situ X-ray radiography and microtomography images. Change in fracture geometry and apparent permeability was also investigated at additional reduced stress states. Finite element and combined finite-discrete element modeling were used to evaluate the in situ observed fracturing process. Results from this study indicate that the increase in apparent permeability through fractures created at high-stress (22.2 MPa) was minimal relative to the intact rock (less than 1 order of magnitude increase), while fractures created at low stress (3.4 MPa) were significantly more permeable (2 to 4 orders of magnitude increase). Here, this study demonstrates the benefit of in situ X-ray observation coupled with apparent permeability measurement to analyze fracture creation in the subsurface. Our results show that the permeability induced by fractures through shale at high stress can be minor and therefore favorable in application to CO 2 sequestration caprock integrity but unfavorable for hydrocarbon recovery from unconventional reservoirs.

58 GEOSCIENCES↗

Vacuum insulated glazing, valve, flexible seal, and method for making vacuum insulated glazing

A vacuum insulated glazing includes first and second spaced apart glass panes having perimeter portions defining a vacuum space between the glass panes. A vacuum valve is positioned at the perimeter portions of the glass panes and includes a valve body extending between the perimeter portions of the glass panes, and having first and second ends and a fluid conduit extending from the first end to the second end of the valve body and in fluid communication with the vacuum space. A one-way valve in the fluid conduit permits fluid flow from the vacuum space, and prevents fluid flow into the vacuum space. A suction fitting is provided for connecting the valve body to a suction device. An end seal between the perimeter portions of the glass panes is provided for hermetically sealing the vacuum space. A valve for a VIG and a method of making a VIG are also disclosed.

Bhandari, Mahabir↗

Shear Stress Sensing using Elastomer Micropillar Arrays

The measurement of shear stress developed as a fluid moves around a solid body is difficult to measure. Stresses at the fluid-solid interface are very small and the nature of the fluid flow is easily disturbed by introducing sensor components to the interface. To address these challenges, an array of direct and indirect techniques have been investigated with various advantages and challenges. Hot wire sensors and other indirect sensors all protrude significantly into the fluid flow. Microelectromechanical systems (MEMS) devices, although facilitating very accurate measurements, are not durable, are prone to contamination, and are difficult to implement into existing model geometries. One promising approach is the use of engineered surfaces that interact with fluid flow in a detectable manner. To this end, standard lithographic techniques have been utilized to generate elastomeric micropillar arrays of various lengths and diameters. Micropillars of controlled length and width were generated in polydimethylsiloxane (PDMS) elastomer using a soft-lithography technique. The 3D mold for micropillar replication was fabricated using laser ablative micromachining and contact lithography. Micropillar dimensions and mechanical properties were characterized and compared to shear sensing requirements. The results of this characterization as well as shear stress detection techniques will be discussed.

Wohl, Christopher J.↗

A review of turbomachinery blade-row interaction research

Analytical and experimental research in the area of unsteady aerodynamics of turbomachinery has conventionally been applied to blading which oscillates when placed in a uniformly flowing fluid. Comparatively less effort has been offered for the study of blading which is subjected to nonuniformities within the flow field. The fluid dynamic environment of a blade-row embedded within multi-stage turbomachines is dominated by such highly unsteady fluid flow conditions. The production of wakes and circumferential pressure variations from adjacent blade-rows causes large unsteady energy transfers between the fluid and the blades. Determination of the forced response of a blade requires the ability to predict the unsteady loads which are induced by these aerodynamic sources. A review of research publications was done to determine recent investigations of the response of turbomachinery blading subjected to aerodynamic excitations. Such excitations are a direct result of the blade-row aerodynamic interaction which occurs between adjacent cascades of blades. The reports and papers reviewed have been organized into areas emphasizing experimental or analytical efforts.

Smith, Todd E.↗

CFD-Informed Spacer Grid Models in the Subchannel Code CTF

Data from computational fluid dynamics (CFD) simulations can be utilized to improve the predictive capabilities of the subchannel code CTF. Past work incorporating CFD results into CTF has included accounting for directed crossflow and turbulent mixing between adjacent subchannels. Spacer grids impact fluid flow in various ways, and this work focuses on four spacer grid effects, namely: 1. Directed crossflow; 2. Turbulent mixing; 3. Enhanced downstream heat transfer; 4. Pressure drop correlation. Heat transfer augmentation occurs partially due to the disturbances in the developed flow and from the additional turbulence generated by the presence of obstructions in the fluid flow's path. The boundary layer disruption is caused in part by the newly-directed flow just downstream of the spacer grid vanes. This effect lessens as the distance from the grid increases and the flow returns to its developed state, closer to what would be expected in a bare subchannel. Current plans of this work are to develop a method for incorporating the effects of spacer grids on the heat transfer calculation within CTF. Proposed techniques include the addition of an enhancement factor to the local heat transfer coefficient. The inclusion of CFD data from properly-designed simulations will allow CTF to better predict parameters such as fluid temperatures near spacer grids. Improved pressure loss coefficients for each grid can also be generated using CFD simulations. The heat transfer modification has been studied, with other authors noting correlations which are dependent on grid properties such as the blockage ratio. Parameters considered in this study are the turbulent kinetic energy (TKE) and vorticity. There are currently no models to calculate or store either of these parameters within CTF. When accounting for spacer grid effects in CTF, it is important to not double-count the effects towards two different CTF models. This requires carefully designing CFD simulations around capturing specific phenomena from the grids and being able to apply these CFD results to all appropriate flow conditions. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Choked flow of fluid nitrogen with emphasis on the thermodynamic critical region.

Results of experimental measurements of critical flow rate and pressure ratio for nitrogen flowing through a nozzle. Data for selected stagnation isotherms from 87.5 to 234 K with pressures to 9.3 MN/sq m are compared to an equilibrium model with real fluid properties and also a nonequilibrium model. Critical flow pressure ratio along an isotherm tends to peak while the flow rate indicates an inflection. The point is closely associated with the transposed critical temperature and represents a change in the fluid structure.

Hendricks, R. C.↗

Device design and flow scaling for liquid sheet jets

We present a design and experimental study of microfluidic converging nozzles which creates a stable liquid sheet jet. The sheet jets formed by the nozzles can be varied between order 10 μm to submicron thicknesses (a measured minimum thickness of 560 nm). A parametric study of the jet structure was performed here including 51-fold variation of Reynolds number, 20-fold variation of Weber number, 89-fold variation of capillary number, and 12-fold variation of nozzle exit aspect ratio. These studies benefited from variation of working liquids, nozzle geometry, 10-fold variation of flow rate, and 7.1-fold variation of key length scales. Navier-Stokes simulations of internal fluid flow were also performed to identify key physical phenomena. These studies were used to propose and test physical scaling theories for jet thickness, length, and width of the primary sheet. The scaling theories are also informed by classic studies of colliding jets with similar flow structures. For sheet thickness, we present two scaling approaches: one relying on internal fluid flow calculations and the other based solely on nozzle geometry. For sheet length and width, scaling theories are presented based on the nozzle geometry and essential dimensionless flow parameters. The scalings do not require numerical simulation of external flow and exhibit efficient collapse across the parameter space. Together, the fabrication method and scaling theories provide a clear path to the rapid and efficient design of liquid sheet jets.

36 MATERIALS SCIENCE↗

General Relativistic Stability and Gravitational Wave Content of Rotating Triaxial Neutron Stars

Triaxial neutron stars can be sources of continuous gravitational radiation detectable by ground-based interferometers. The amplitude of the emitted gravitational wave can be greatly affected by the state of the hydrodynamical fluid flow inside the neutron star. In this work, we examine the most triaxial models along two sequences of constant rest mass, confirming their dynamical stability. We also study the response of a triaxial figure of quasiequilibrium under a variety of perturbations that lead to different fluid flows. Starting from the general relativistic compressible analog of the Newtonian Jacobi ellipsoid, we perform simulations of Dedekind-type flows. We find that in some cases the triaxial neutron star resembles a Riemann-S-type ellipsoid with minor rotation and gravitational wave emission as it evolves towards axisymmetry. The present results highlight the importance of understanding the fluid flow in the interior of a neutron star in terms of its gravitational wave content.

Luo, Yufeng (ORCID:0000000246230683)↗

Numerical calculations of flow fields

The solutions to the equations of motion for inviscid fluid flow around a pointed elliptic cone at incidence are presented. The numerical method used, MacCormack's second order preferential predictor-corrector finite difference approximation, is applied to the fluid flow equations derived in conservation-law form. The entropy boundary condition, hitherto unused for elliptic cone problems, is investigated and compared to reflection boundary condition solutions. The stagnation streamline movement of the inclined elliptic cone is noted and surface pressure coefficients are plotted. Also presented are solutions for an elliptic cone and a circular cone at zero incidence and a circular cone at a small angle of attack. Comparisons are made between these present solutions and previously published theory.

Anderson, D. M.↗

Magnetic Field Effects on Convection and Solidification in Normal and Microgravity

It has been well understood that convective flows induced by g-jitter forces associated with spacecraft are responsible for defects formation and irregularity in product quality during melt growth of single crystals in microgravity. This research is concerned about numerical simulations and experimental measurements for the purpose of developing a fundamental understanding of the g-jitter induced fluid flows and their effects on solidification in microgravity with and without the presence of additional damping forces that are derived from the applied DC magnetic fields. The numerical models include both 2-D and 3-D transient fluid flow, heat transfer, mass transfer and solidification under the combined action of g-jitter and magnetic fields. Numerical simulations using both the 2-D and 3-D models are conducted for both idealized, synthesized and real g-jitter forces, and 2-D simulations are tested against the experimental measurements taken on the thermal oscillator. 2-D solidification models have also been developed and simulations are conducted. Results show that the numerical model predictions compare well with the measurements. Analysis of these results illustrates that an applied magnetic field can have a drastic influence on the convective flows induced by g-jitter and can be particularly useful to suppress the effects resulting from the spiking of g-jitter signatures, which are considered the most detrimental effects on quality of crystals grown in space. Work in progress includes developing 3-D numerical models for solidification phenomena with the presence of both g-jitter and magnetic fields and measurements of flow fluid and its effect on solidification in both transparent fluid and low melting point melts to verify numerical predictions.

Li, Ben Q.↗

Systems and methods for thermal imaging technique for measuring mixing of fluids

Systems and methods for thermal imaging for measuring mixing of fluids are provided. In one embodiment, a method for measuring mixing of gaseous fluids using thermal imaging comprises: positioning a thermal test medium parallel to a direction gaseous fluid flow from an outlet vent of a momentum source, wherein when the source is operating, the fluid flows across a surface of the medium; obtaining an ambient temperature value from a baseline thermal image of the surface; obtaining at least one operational thermal image of the surface when the fluid is flowing from the outlet vent across the surface, wherein the fluid has a temperature different than the ambient temperature; and calculating at least one temperature-difference fraction associated with at least a first position on the surface based on a difference between temperature measurements obtained from the at least one operational thermal image and the ambient temperature value.

42 ENGINEERING↗

Experiments and simulations on solidification microstructure for Inconel 718 in powder bed fusion electron beam additive manufacturing

Previous research on the powder bed fusion electron beam additive manufacturing of Inconel 718 has established a definite correlation between the processing conditions and the solidification microstructure of components. However, the direct role of physical phenomena such as fluid flow and vaporization on determining the solidification morphology have not been investigated quantitatively. In this work, we investigate the transient and spatial evolution of the fusion zone geometry, temperature gradients, and solidification growth rates during pulsed electron beam melting of the powder bed with a focus on the role of key physical phenomena. The effect of spot density during pulsing, which relates to the amount of heating of the build area during processing, on the columnar-to-equiaxed transition of the solidification structure was studied both experimentally and theoretically. Predictions and the evaluation of the role of heat transfer and fluid flow were established using existing solidification theories combined with transient, three-dimensional numerical heat transfer and fluid flow modeling. Metallurgical characteristics of the alloy’s solidification are extracted from the transient temperature fields, and microstructure is predicted and validated using optical images and electron backscattered diffraction data from the experimental results. Simulations show that the pure liquid region solidified quickly, creating a large two-phase, mushy region that exists during the majority of solidification. While conductive heat transfer dominates in the mushy region, both the pool geometry and the solidification parameters are affected by convective heat transfer. Lastly, increased spot density during processing is shown to increase the time of solidification, lowering temperature gradients and increasing the probability of equiaxed grain formation.

36 MATERIALS SCIENCE↗

Stress-Induced Anomalous Transport in Natural Fracture Networks

In this work we investigate the effects of geological stress on fluid flow and tracer transport in natural fracture networks. We show the emergence of non-Fickian (anomalous) transport from the interplay among fracture network geometry, aperture heterogeneity, and geological stress. In this study, we extract the fracture network geometry from the geological map of an actual rock outcrop, and we simulate the geomechanical behavior of fractured rock using a hybrid finite-discrete element method. We analyze the impact of stress on the aperture distribution, fluid flow field, and tracer transport properties. Both stress magnitude and orientation have strong effects on the fracture aperture field, which in turn affects fluid flow and tracer transport through the system. We observe that stress anisotropy may cause significant shear dilation along long, curved fractures that are preferentially oriented to the stress loading. This, in turn, induces preferential flow paths and anomalous early arrival of tracers. An increase in stress magnitude enhances aperture heterogeneity by introducing more small apertures, which exacerbates late-time tailing. This effect is stronger when there is higher heterogeneity in the initial aperture field. To honor the flow field with strong preferential flow paths, we extend the Bernoulli Continuous Time Random Walk model to incorporate dual velocity correlation length scales. The proposed upscaled transport model captures anomalous transport through stressed fracture networks and agrees quantitatively with the high-fidelity numerical simulations.

54 ENVIRONMENTAL SCIENCES↗