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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 739 records · Page 41

Getting Innovation Right in the Strategy for Long-Term Competition - Annotated Bibliography

Key questions: What is required to “out-innovate” major power adversaries?; What goals and metrics should guide innovation strategies?; Does the strategy for S&T innovation address adequately all of the military domains where the major powers compete?; Does the defense strategy ensure the needed innovation in strategic and operational concepts, organizations, and processes?; Are there useful lessons for innovation from past defense reform efforts?

98 NUCLEAR DISARMAMENT, SAFEGUARDS, AND PHYSICAL P↗

Microelectronics at the Department of Energy: Capabilities and Opportunities for Driving U.S. Competitiveness

Microelectronics are everywhere—embedded in our consumer products; underlying our power, transportation, and information infrastructure; and fortifying our national security. These and other microelectronics applications are also intricately linked with America’s energy and decarbonization goals. For instance, advanced power electronics are critical to our transition to renewable power and electric transport, and more energy-efficient computing and consumer devices are needed as energy consumption grows rapidly. Meanwhile, global supply chain disruptions beginning in 2020 and the ensuing chip shortage caused by the COVID-19 pandemic highlight the vulnerability of microelectronics supply chains. The globally distributed manufacturing base can be disrupted in unexpected ways, and there is no single solution to these challenges given the range of applications and technologies within the microelectronics industry—from ever-smaller, nanoscale feature sizes to large-scale commodity use cases to specialized functionalities. Rather, solutions will require the private sector, federal agencies, and research and development (R&D) organizations such as labs and universities to act in concert beyond their individual missions.

36 MATERIALS SCIENCE↗

Update on Evaluation of Steam Cycle Upgrades to Improve the Competitiveness of U.S. Coal Power Plants

Under an award issued by the U.S. Department of Energy (DE-FE0031535), the Electric Power Research Institute (EPRI) is leading project to examine the technical and economic feasibility of a series of steam cycle upgrades to the two most prevalent types of U.S. coal power plants (including both subcritical and supercritical cycle configurations). The retrofit upgrade options are focused on evaluating increasing main steam and reheat steam temperatures from 1000°F (538°C) to hotter temperatures, ranging from ultra-supercritical (USC) (i.e., 1100°F or 593°C) to advanced USC (AUSC) conditions (≥1300° or 704°C) while maintaining steam pressures at their original values. By maintaining the original operating steam pressures as well as the original boiler and furnace enclosure envelopes, we aim to minimize the modifications required to the existing power plant, while still providing a significant improvement in heat rate. A unique aspect of this study is that the economic value of the heat rate improvement of each technically feasible option will be determined by detailed modeling of unit dispatch, over the remaining future plant life, in several regional power markets, using EPRI’s US-REGEN model. The capital cost estimates will be compared to the increased revenue estimated by the dispatch modeling to determine the overall economic attractiveness of each upgrade option. The results of this study have the potential to be applicable at up to 80% of the existing U.S. coal-fired power generation fleet. The project team, led by the Electric Power Research Institute, has completed the technical feasibility evaluation, and is currently executing the unit dispatch and capital cost evaluation portions of the work scope. This will describe the motivation for the project, explain the project’s structure and schedule, and provide details on the work scope and preliminary results of the technical feasibility evaluation.

01 COAL, LIGNITE, AND PEAT↗

Carbon Electrodes from Powder River Basin Coal Development of Competitive Supercapacitor Electrodes of Diverse Compositions from Coal Extract

Recent demand for coal as a thermal energy source has decreased significantly and will likely continue to decrease as renewable sources of energy become more available and environmental concern and cost from burning coal makes it more costly than renewables. Given that Powder River Basin (PRB) coal in Wyoming has relatively low thermal energy, it is critical for Wyoming to employ coal in other capacities at the current energy transition period in history. Among many potential non-thermal applications, PRB coal can be utilized for membrane and electrode applications through the formation of carbon fibers. Coal-derived membranes can become low-cost, conductive membranes for use in electrodialysis separation processes. Carbon fiber derived electrodes have been shown be a cost-effective alternative to typical electrode materials that can meet or exceed the performance of current carbon electrode materials. In this talk, we demonstrate the manufacture of supercapacitor electrodes from Powder River Basin (PRB) coal-derived precursors. Specifically, PRB coal was treated in cheap solvents, partitioned into liquid extract and solid residue. An electropinning process has been developed that can convert either the liquid extract or the solid residue into carbon fiber mats. The electrospinning process is versatile with many tunable process parameters to achieve desirable physiochemical properties. For example, the coal residue can be manipulated by additional heat treatment, or by adding binders, salts, or surfactants to create a solution that can be electrospun into advanced carbon electrodes with desirable structural and surface properties. Similarly, some of the liquid extract (tar fraction) can be subsequently reacted with toluene diisocyanate to create resinous coal-derived polyurethane (PUs) as a spinnable ink. Carbon nanofiber mats made from our proprietary electrospinning process were further carbonized at temperature ranging from 700°C to 900°C before they are used as electrodes in supercapacitors. Galvanostatic charge-discharge (GCD) results show that the best performing PU fiber mats can deliver a specific capacitance of 604 F g -1 at the current density of 1 A g -1 . A carbon fiber mat from a different solvent extraction residue also delivered the specific capacitance of 508 F g -1 . These specific capacitance values are comparable to or better than commercial activated carbons, demonstrating the viability of manufacturing carbon nanofiber electrodes from coal without the use of a commercial polymer as binder in the spinning ink.

Cincotta, Robert↗

RFA-17-14597, Methodology for Meeting Containment System Principal Design Criteria to Maximize the Passive Safety Value in Advanced Nuclear Energy Economic Competitiveness

Advanced (Non-Light Water) Reactors are being designed with Passive Safety as an essential and integral feature. To help streamline the licensing of advanced reactors, the DOE and the NRC have drafted Principal Design Criteria (PDCs) for advanced reactors. A question that remains to be answered is: how an Advanced Reactor take credit for passive safety features inherent in certain advanced reactors while at the same time complying the evolving PDC.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Building a Robust Market for CHP: A Plan for Fostering Economic Development, Business Competitiveness and Resiliency Across the Northeast States

Over the duration of DOE Award EE00082777 the New York – New Jersey CHP TAP successfully completed 321 total deliverables. The Statement of Project Objectives (SOPO) enumerated a list of Tasks and descriptions of those tasks that guided our performance and priorities. Each Budget Period (BP) a set of Technical Milestones was established for the specified tasks.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

ARPA E GO Competition

A Nonlinear Programming SC-ACOPF Framework with Parallel Computing Capabilities

24 POWER TRANSMISSION AND DISTRIBUTION↗

Developing a Robust Market for CHP: A Plan for Fostering Economic Development, Business Competitiveness and Resiliency in the Mid-Atlantic Region

The Department of Energy’s Mid Atlantic Combined Heat and Power Technical Assistance Partnership (MA CHP TAP) was established to develop public-private partnerships to advance the technology, policies, and programmatic support for combined heat and power (CHP), including its application in microgrids, heat to power and district energy. The MA CHP TAP’s work includes education and outreach as well as technical assistance to a variety of stakeholders including end-users (commercial, industrial, institutional and more), state decision makers, electric and gas utilities, trade associations and non-profit organizations. This assistance includes evaluating the economic, energy, reliability and environmental value of proposed systems. The MA CHP TAP represents the multi-state Mid- Atlantic region and is the CHP expert in the region who provides fact-based, un-biased information on CHP, including technologies, project development, project financing, local electric and natural gas utility interfaces, and related state best practice policies.

20 FOSSIL-FUELED POWER PLANTS↗

Cost Competitive Process of Battery Grade Oxides Preparation from Aged LIBS

The increasing demand for lithium-ion batteries (LIBs ) is driving development of advanced recycling and refining methods. In this project, new cathode active materials are prepared from recycled lithium battery materials and subsequently electrochemically evaluated in coin cells. In detail, scrap LIBs were mechanically processed into a metal rich black mass, then reductive acid leached into an aqueous metal solution, and finally high-purity metal hydroxide precursor materials were prepared by selective electrochemical flow precipitation. Closed-loop LIB recycling into active electrode materials will enable US manufacturers to break their reliance on foreign sources of critical materials. For example, electroextraction process used here has potential to significantly reduce chemical & water use as compared to traditional metallurgic techniques. To this end, electroextracted materials refined from used batteries were collected and processed to be tested as precursor cathode active material (pCam).During this project ,samples of high-purity recycled NMC hydroxide (~2kg each) were received from Nth Cycle. In the first received batch some impurities like cadmium, calcium, and sodium are present in quantities that would negatively impact battery performance. Nth Cycle indicated that the impurities such as cadmium are present due to poor battery separation and co-shredding of NiCd batteries with with LIB. Cadmium was not present in the two subsequent batches as Nth Cycle processed cadmium free black mass. Thus, effective recycled battery sorting is critical to closed-loop LIB recycling into active electrode materials.

99 GENERAL AND MISCELLANEOUS↗

Cost Competitive Process of Battery Grade Oxides Preparation from Aged LIBS

The increasing demand for lithium-ion batteries (LIBs) is driving development of advanced recycling and refining methods. In this project, new cathode active materials are prepared from recycled lithium battery materials and subsequently electrochemically evaluated in coin cells. In detail, scrap LIBs were mechanically processed into a metal rich black mass, then reductive acid leached into an aqueous metal solution, and finally high-purity metal hydroxide precursor materials were prepared by selective electrochemical flow precipitation. Closed-loop LIB recycling into active electrode materials will enable US manufacturers to break their reliance on foreign sources of critical materials. For example, electroextraction process used here has potential to significantly reduce chemical & water use as compared to traditional metallurgic techniques. To this end, electroextracted materials refined from used batteries were collected and processed to be tested as precursor cathode active material (pCam). During this project , samples of high-purity recycled NMC hydroxide (~2 kg each) were received from Nth Cycle. In the first received batch some impurities like cadmium, calcium, and sodium are present in quantities that would negatively impact battery performance. Nth Cycle indicated that the impurities such as cadmium are present due to poor battery separation and co-shredding of NiCd batteries with with LIB. Cadmium was not present in the two subsequent batches as Nth Cycle processed cadmium free black mass. Thus, effective recycled battery sorting is critical to closed-loop LIB recycling into active electrode materials.

25 ENERGY STORAGE↗