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At least 721 records · Page 40

Overview of the Acoustic Testing of the European Service Module Structural Test Article (E-STA)

The European Space Agency (ESA) and their prime contractor Airbus Defense Space (ADS) are developing the European Service Module (ESM) for integration and utilization with other modules of NASAs Orion Multi-Purpose Crew Vehicle. As part of this development, ESA, ADS, NASA and the Lockheed Martin Company performed a series of reverberant acoustic tests in April-May 2016 on the ESM Structural Test Article (E-STA), the mechanical mock-up of the ESM designated for mechanical tests. Testing the E-STA under acoustic qualification loads verifies whether it can successfully withstand the medium and high frequency mechanical environment occurring during the vehicles lift-off and atmospheric phases of flight. The testing occurred at the Reverberant Acoustic Test Facility (RATF) at the NASA Glenn Research Centers Plum Brook Station site in Sandusky, OH, USA. This highly successful acoustic test campaign excited the E-STA to acoustic test levels as high as 149.4 dB Overall Sound Pressure Level. This acoustic testing met all the ESA and ADSs test objectives, including establishingverifying the random vibration qualification test levels for numerous hardware components of the ESM, and qualifying the ESMs Solar Array Wing electrical power system. This paper will address the test objectives, the test articles configuration, the test instrumentation and excitation levels, the RATF site and capabilities, the series of acoustic tests performed, and the technical issues faced and overcome to result in a successful acoustic test campaign for the ESM. A discussion of several test results is also included.

Testing↗

Overview of the Acoustic Testing of the European Service Module Structural Test Article (E-STA)

The European Space Agency (ESA) and their prime contractor Airbus Defense Space (ADS) are developing the European Service Module (ESM) for integration and utilization with other modules of NASAs Orion Multi-Purpose Crew Vehicle. As part of this development, ESA, ADS, NASA and the Lockheed Martin Company performed a series of reverberant acoustic tests in April-May 2016 on the ESM Structural Test Article (E-STA), the mechanical mock-up of the ESM designated for mechanical tests. Testing the E-STA under acoustic qualification loads verifies whether it can successfully withstand the medium and high frequency mechanical environment occurring during the vehicles lift-off and atmospheric phases of flight. The testing occurred at the Reverberant Acoustic Test Facility (RATF) at the NASA Glenn Research Centers Plum Brook Station site in Sandusky, OH, USA. This highly successful acoustic test campaign excited the E-STA to acoustic test levels as high as 149.4 dB Overall Sound Pressure Level. This acoustic testing met all the ESA and ADSs test objectives, including establishingverifying the random vibration qualification test levels for numerous hardware components of the ESM, and qualifying the ESMs Solar Array Wing electrical power system. This paper will address the test objectives, the test articles configuration, the test instrumentation and excitation levels, the RATF site and capabilities, the series of acoustic tests performed, and the technical issues faced and overcome to result in a successful acoustic test campaign for the ESM. A discussion of several test results is also included.

Qualification↗

Quantification of Dynamic Model Validation Metrics Using Uncertainty Propagation from Requirements

The Space Launch System, NASA's new large launch vehicle for long range space exploration, is presently in the final design and construction phases, with the first launch scheduled for 2019. A dynamic model of the system has been created and is critical for calculation of interface loads and natural frequencies and mode shapes for guidance, navigation, and control (GNC). Because of the program and schedule constraints, a single modal test of the SLS will be performed while bolted down to the Mobile Launch Pad just before the first launch. A Monte Carlo and optimization scheme will be performed to create thousands of possible models based on given dispersions in model properties and to determine which model best fits the natural frequencies and mode shapes from modal test. However, the question still remains as to whether this model is acceptable for the loads and GNC requirements. An uncertainty propagation and quantification (UP and UQ) technique to develop a quantitative set of validation metrics that is based on the flight requirements has therefore been developed and is discussed in this paper. There has been considerable research on UQ and UP and validation in the literature, but very little on propagating the uncertainties from requirements, so most validation metrics are "rules-of-thumb;" this research seeks to come up with more reason-based metrics. One of the main assumptions used to achieve this task is that the uncertainty in the modeling of the fixed boundary condition is accurate, so therefore that same uncertainty can be used in propagating the fixed-test configuration to the free-free actual configuration. The second main technique applied here is the usage of the limit-state formulation to quantify the final probabilistic parameters and to compare them with the requirements. These techniques are explored with a simple lumped spring-mass system and a simplified SLS model. When completed, it is anticipated that this requirements-based validation metric will provide a quantified confidence and probability of success for the final SLS dynamics model, which will be critical for a successful launch program, and can be applied in the many other industries where an accurate dynamic model is required.

Brown, Andrew M.↗

A Numerical and Experimental Investigation of Flow Separation Control over a Wall-Mounted Hump Model

Numerical simulations and wind tunnel experiments were performed to investigate flow separation and its control over a wall-mounted hump model. Three-dimensional, unsteady fluid dynamic simulations were used to capture the relevant flow physics of unsteady flow separation and its control via active and passive flow control methods. Surface pressure measurements and surface oilflow visualization were obtained in the experiments. Current measurements documented a considerably thinner incoming boundary layer, but similar pressure distribution, compared to the reference data reported in the CFD (Computational Fluid Dynamics) Validation (CFDVAL 2004) Experiments. Consistent with the data available in the literature, numerical simulations predicted a longer separation bubble, which manifested itself as a shift in the pressure distributions. Streamwise vortices generated by passive vortex generators increased the suction pressure and provided substantial pressure recovery. Numerical simulations of vortex generators qualitatively predicted the effects of control, and revealed patterns of attached/separated flow regions. On the other hand, active flow control using steady discrete jets reduced, but was not able to eliminate, flow separation for the tested configuration. Although the major disagreement between the numerical and experimental results was in the pressure recovery region due to the inaccurate prediction of separation bubbles, the relative pressure recoveries from the baselines were comparable. Surface oilflow visualization and simulated surface streamlines were qualitatively in good agreement revealing the key flow features.

Koklu, Mehti↗

Observing System Simulation Experiments as Tools for Investigating the Behavior of Data Assimilation Systems

Data assimilation systems (DAS) are difficult to evaluate in part because there is limited independent data to use for verification of performance. In an Observing System Simulation Experiment (OSSE), the full true state is known exactly, in the form of the Nature Run. The availability of this truth allows the investigation of DAS characteristics in the OSSE framework that are not quantifiable in the real world. The synthetic observations can also be manipulated to test configurations that range from idealized to highly realistic. A sampling of OSSE investigations into the behavior of 3DVar and 4DEnVar DAS and adjoint observation impact estimation tools will be illustrated using the National Aeronautics and Space Administration Global Modeling and Assimilation Office (NASA/GMAO) OSSE.

Prive, Nikki C.↗

JPSS-1 VIIRS Solar Diffuser Witness Sample BRF Calibration Using a Table-Top Goniometer at NASA GSFC

In support of the prelaunch calibration of the Joint Polar Satellite System-1 (JPSS-1) Visible Infrared Imaging Radiometer Suite (VIIRS), the Bidirectional Reflectance Factor (BRF) and Bidirectional Reflectance Distribution Function (BRDF) of a VIIRS solar diffuser (SD) witness sample were determined using the table-top goniometer (TTG) located in the NASA GSFC Diffuser Calibration Laboratory (DCL). The BRF of the sample was measured for VIIRS bands in the reflected solar wavelength region from 410 nm to 2250 nm. The new TTG was developed to extend the laboratory’s BRF and BRDF measurement capability to wavelengths from 1600 to 2250 nm and specifically for the VIIRS M11 band centered at 2250 nm. We show the new features and capabilities of the new scatterometer and present the BRF and BRDF results for the incident/scatter test configuration of 0°/45° and for a set of angles representing of the VIIRS on-orbit solar diffuser calibration. The BRF and BRDF results of the SD witness were used to assist in finalizing the set of BRF values of J1 VIIRS SD to be used on-orbit. Comparison of the BRF results between the JPSS-1 VIIRS SD witness sample and the flight SD panel was made by varying different sample clocking orientations and by analyzing the ratio of BRF to total hemispherical reflectance in effort to minimize the uncertainty of the extrapolated flight BRF value at 2250 nm. Furthermore, differences between the prelaunch BRF results and those used in the VIIRS on-orbit BRF lookup table were examined to improve the VIIRS BRF calibration for future missions.

Zeng, Jinan↗

JPSS-1 VIIRS Solar Diffuser Witness Sample BRF Calibration Using a Table-Top Goniometer at NASA GSFC

In support of the prelaunch calibration of the Joint Polar Satellite System-1 (JPSS-1) Visible Infrared Imaging Radiometer Suite (VIIRS), the Bidirectional Reflectance Factor (BRF) and Bidirectional Reflectance Distribution Function (BRDF) of a VIIRS solar diffuser (SD) witness sample were determined using the table-top goniometer (TTG) located in the NASA GSFC Diffuser Calibration Laboratory (DCL). The BRF of the sample was measured for VIIRS bands in the reflected solar wavelength region from 410 nm to 2250 nm. The new TTG was developed to extend the laboratory’s BRF and BRDF measurement capability to wavelengths from 1600 to 2250 nm and specifically for the VIIRS M11 band centered at 2250 nm. We show the new features and capabilities of the new scatterometer and present the BRF and BRDF results for the incident/scatter test configuration of 0°/45° and for a set of angles representing of the VIIRS on-orbit solar diffuser calibration. The BRF and BRDF results of the SD witness were used to assist in finalizing the set of BRF values of J1 VIIRS SD to be used on-orbit. Comparison of the BRF results between the JPSS-1 VIIRS SD witness sample and the flight SD panel was made by varying different sample clocking orientations and by analyzing the ratio of BRF to total hemispherical reflectance in effort to minimize the uncertainty of the extrapolated flight BRF value at 2250 nm. Furthermore, differences between the prelaunch BRF results and those used in the VIIRS on-orbit BRF lookup table were examined to improve the VIIRS BRF calibration for future missions.

Zeng, Jinan↗

Experimental Design and Preliminary Analysis of a Mars CO2 Rapid Cycle Adsorption Pump

Temperature-swing adsorption pumps have been proposed as a method of acquiring and compressing Martian atmospheric CO2 for downstream processing. Most industrial applications and previous research targeted at space in-situ resource utilization (ISRU) utilize long (~hours) temperature swing periods, typically limited by the ability to transfer heat from a naturally insulating sorbent bed. A rapid cycle adsorption pump (RCAP) would reduce these periods to minutes, in the hope of increasing overall throughput. This paper details the design and preliminary experimental results from testing an RCAP in a simulated Martian environment. The test configuration features a central, liquid-cooled and heated heat transfer plate surrounded by symmetrical rectangular sorbent beds. Various bed thicknesses and commercially available Zeolite 13X sorbent particle sizes are evaluated to both determine performance and provide data for a parallel modeling effort. Discussions of multi-stage configurations and methods of boosting bed conductivity are included.

Rapid Cycle Adsorption↗

Design and Performance of an Open-Source Star Tracker Algorithm on Commercial Off-The-Shelf Cameras and Computers

Recent frustration in finding low size, weight, power (SWaP), cost, and lead time star trackers has driven an internal research and development effort at Johnson Space Center (JSC) in partnership with Rensselaer Polytechnic Institute (RPI) to develop and demonstrate a commercial off-the-shelf (COTS) camera and COTS computer-based star tracker system. A set of open-source algorithms has been developed and their function demonstrated on multiple low-cost COTS single board computers (SBCs) across a variety of operating systems and COTS cameras. The goal of this effort is to release the software and setup guide to the community in order to reduce spacecraft development costs while increasing their capability (perhaps most of interest to low-cost missions like CubeSats). This material will show the high level architecture of the system, detail the algorithm, various tested configurations, and results. Forward work and applications will also be discussed.

Pedrotty, Samuel↗

Design and Performance of an Open-Source Star Tracker Algorithm on Commercial Off-the-Shelf Cameras and Computers

Recent frustration in finding low size, weight, power (SWaP), cost, and lead time star trackers has driven an internal research and development effort at Johnson Space Center (JSC) in partnership with Rensselaer Polytechnic Institute (RPI) to develop and demonstrate a commercial off-the-shelf (COTS) camera and COTS computer-based star tracker system. A set of open-source algorithms has been developed and their function demonstrated on multiple low-cost COTS single board computers (SBCs) across a variety of operating systems and COTS cameras. The goal of this effort is to release the software and setup guide to the community in order to reduce spacecraft development costs while increasing their capability (perhaps most of interest to low-cost missions like CubeSats). This material will show the high level architecture of the system, detail the algo-rithm, various tested configurations, and results. Forward work and applications will also be discussed.

Pedrotty, Samuel↗

Flight Test Methodology for NASA Advanced Inlet Liner on 737MAX-7 Test Bed (Quiet Technology Demonstrator 3)

This paper describes the acoustic flight test results of an advanced nacelle inlet acoustic liner concept designed by NASA Langley, in a campaign called Quiet Technology Demonstrator 3 (QTD3). NASA has been developing multiple acoustic liner concepts to benefit acoustics with multiple-degrees of freedom (MDOF) honeycomb cavities, and lower the excrescence drag. Acoustic and drag performance were assessed at a lab-scale, flow duct level in 2016. Limitations of the lab-scale rig left open-ended questions regarding the in-flight acoustic performance. This led to a joint project to acquire acoustic flyover data with this new liner technology built into full scale inlet hardware containing the NASA MDOF Low Drag Liner. Boeing saw an opportunity to collect the acoustic flyover data on the 737 MAX-7 between certification tests at no impact to the overall program schedule, and successfully executed within the allotted time. The flight test methodology and the test configurations are detailed and the acoustic analysis is summarized in this paper. After the tone and broadband deltas associated with the inlet hardware were separated and evaluated, the result was a significant decrease in cumulative EPNL (Effective Perceived Noise Level).

Wong, Jackie W.↗

Progressive Damage and Failure Analysis of Bonded Composite Joints at High Energy Dynamic Impacts

Both wing and fuselage structures utilize bonded composite joints for structural efficiency in modern commercial and military aircraft. To ensure compliance with certification requirements mechanical fasteners are typically used as a failsafe mechanism for appropriate strength in the event of complete stiffener disbond. However, the use of fasteners decreases the structural efficiency of the structure by adding weight. This establishes the requirement to better exploit the efficiency of bonded structures and fully understand the failure behavior of adhesively bonded composite structures, particularly when subjected to elevated loading rates due to high energy dynamic impacts (HEDI). For this reason, the NASA Advanced Composite Consortium (ACC) HEDI team developed an experimentation and numerical modeling program for high rate loading of composite joints. In the present work, the response of adhesively bonded composite joints subjected to elevated loading rates is studied numerically and validated against experimental results. Due to dynamic considerations of experiments, the idea of wedge insert was extended to use with Split Hopkinson Pressure Bar (SHPB) testing techniques. Mode-I and Mode-II test configurations were simulated to evaluate the capability of two continuum damage material (CDM) models in LS-DYNA, namely MAT162 and MAT261. Three different levels of fidelity were considered to investigate the level of detail required to numerically predict the failure behavior and the results from high fidelity analysis are presented.

MAT261↗

Monocular Ranging for Small Unmanned Aerial Systems in the Far-Field

Recent proliferation of small Unmanned Aerial Systems (sUAS) applications requires onboard collision avoidance systems to mitigate the risk of collision with non-cooperative aircraft and manned aircraft, which may not see sUAS in time to perform an avoidance maneuver. An attractive avenue for onboard collision avoidance is the utilization of machine vision cameras due to their low size, weight and power (SWaP) requirements. In this paper, we characterize the range performance of a machine vision system developed in-house and mounted onto an sUAS. The technique was designed to estimate the performance of a sense-and-avoid system to ensure that the sensing components meet the well-clear requirements for the chosen platform and avoidance strategy. Experimental flight-test data was acquired from test-flights flown along multiple collision geometries for two intruders: a general Aviation (GA) aircraft and a fixed-wing sUAS. The ownship and both intruders were instrumented with inertial navigation systems (INS) recording position and attitude information. The range at first detection, 𝑹𝟎, was extracted from in-flight imagery of head-on collision course geometry synchronized with INS data from both aircraft and ground-truth values extracted from the raw imagery. This initial detection distance, 𝑹𝟎, scales with atmospheric attenuation. Therefore, under clear sky conditions, the derived 𝑹𝟎 value represents the upper bound on the detection range achievable by the test configuration of the detector. Results indicate that the maximum initial detection distance for a 4k resolution action camera fitted with a 41º Field of View (FOV) lens is 2.763 ± 0.037 km for a GA aircraft and 0.881 ± 0.061 km for a fixed-wing sUAS, respectively. The in results this study suggest that a vision-based detect and track system may be analyzed using the sensor characterization and contextualized within aircraft well-clear volumes.

Chester V. Dolph↗

JPSS-2 VIIRS Version 1 spectral characterization and performance assessment

The JPSS-2 VIIRS instrument is set to be the third VIIRS instrument when it launches in 2022 following S-NPP and NOAA-20 VIIRS which launched in October 2011and November 2017, respectively. To date JPSS-2 VIIRS has undergone extensive pre-launch testing at the instrument system level to determine the radiometric, spatial, and spectral performance. Spectral testing was conducted by the instrument vendor, Raytheon Corporation, at their test facility in mid-to-late 2017 with a test configuration that utilized a double monochrometer with illumination provided by tungsten lamp and ceramic glow bar to cover the full spectral range. The purpose of these measurements was to measure the relative spectral response curve and assess the spectral characteristics necessary to determine compliance with the sensor design requirements. In addition to Raytheon team, the spectral measurements were analyzed by an independent government team with members from NASA, the University of Wisconsin, and Aerospace Corporation. Two RSR curves were released by the government team from this data set: a version 0 release which was the verified RSR as calculated by Raytheon, and version 1 which was the RSR assessment from the government team. The results discussed here are those of the government team (version 1) including the independent assessment of sensor compliance and a comparison of the JPSS-2 VIIRS spectral characteristics with the two previous VIIRS instruments. The version 1 RSR was publicly released to the science community in the fall of 2018, and remains available for their use.

VIIRS↗

Scalability and Design of Six Rod Tensegrity Soft Robotic Structure

Robots based on tensegrity structures (interconnected rods and cables) offer many advantages such as low weight, small volume when packed, and have high impact resistance. Unfortunately tensegrity robots can be difficult to make and scale due a fundamental design trade-off: they need to have enough tension in the structure to maintain its integrity, while not having so much tension that it is difficult to actuate,change shape and move. This paper addresses this issue with three approaches:1) Traction based pulley actuation that is less sensitive to the tensioning of the structure, 2) A mix of elastic and inelastic cables allowing for a better balance between tensioning and actuation and 3) Using flexible rods allowing for actuation with inelastic cables. We test configurations and show that these approaches can indeed increase the scalability and usefulness of tensegrity robots.

Tensegrity↗

Advancements to Wind Tunnel Testing at the Marshall Space Flight Center Aerodynamic Research Facility by the Utilization of Additively Manufactured Models

In recent years, the Aerodynamic Research Facility (ARF) at NASA’s Marshall Space Flight Center (MSFC) has heavily utilized additive manufacturing (AM) technology for the manufacturing of models for aerodynamic testing in the 14 x 14-inch Trisonic Wind Tunnel (TWT). This process change resulted in speed and cost improvements to the design and manufacture of model parts, which has provided the capability to perform parametric tests at a rapid pace with high fidelity models that are more finely detailed than previously tested. This paper outlines the model design and fabrication workflow of the ARF and the improvements made, focusing specifically on two vehicles tested. First, identical traditionally machined and AM models of a test missile configuration were tested to isolate effects of differences in manufacturing. Second, a high-fidelity model of NASA’s Space Launch System (SLS) was tested to investigate improvements in data quality possible by utilizing AM on small-scale wind tunnel tests. This paper also discusses detailed model inspections and data comparisons that were performed to prove the reliability of data across the TWT’s entire Mach range.

Ryan C Connelly↗

Uncertainty Budget for Detector-Based Absolute Radiometric Calibration With GLAMR

The accuracy of the absolute radiometric calibration (RadCal) for remote sensing instruments is essential to their wide range of applications. The uncertainty associated to the traditional source-based RadCal method is assessed at a 2% (k=1) or higher level for radiance measurement. To further improve the accuracy to meet the demands of climate studies, a detector-based approach using tunable lasers as a light source has been devised. The Goddard Laser for Absolute Measurement of Radiance, known as the GLAMR system, is a notable example of the incorporation of such technology. Using transfer radiometers calibrated at NIST as calibration standards, the absolute spectral response (ASR) function of a remote sensing instrument is measured with its uncertainty traceable to the International System of Units. This paper presents a comprehensive uncertainty analysis of the detector-based absolute RadCal using the GLAMR system. It identifies and examines uncertainty sources during the GLAMR RadCal test, including those from the GLAMR system, the testing configuration, and data processing methodologies. Analysis is carried out to quantify the contribution of each source and emphasize the most influential factors. It is shown that the calibration uncertainty of GLAMR RadCal can be better than 0.3% (k=1) in the wavelength range of 350-950 nm and 0.6% (k=1) between 950-2300 nm, with the exception of regions with strong water absorption. In addition, recommendations are made to refine the calibration process to further reduce the uncertainty.

Zhipeng Wang↗

Electrostatic Discharge Hazard in Spacesuits

Triboelectric charging with a resultant electrostatic discharge is a phenomenon with which most people are familiar, especially those living in dry climates. Spacesuits, which are elaborately designed anthropomorphic pressure vessels attempting to match the motions of the human body while providing protections from the harsh environment of space, also must contend with triboelectric charging. But for spacesuits, which operate with elevated oxygen concentrations (usually >95%) in order to enable the lowest reasonable working pressure for the human operator, additional challenges are present with potentially catastrophic results if those challenges are not met successfully. A painful spark discharge can offer as much as 15kV with an energy transfer as high as 15-20mJ. This is well above the level needed to ignite hydrocarbon vapors or fine dusts such as those in grain silos. There have been several test methods beyond the scope of this paper seeking to address the mechanistic ignition energies to ignite suit materials with a wide possible range of results due to the varied test configurations. What is not known is if the suit materials offer sufficient capability for triboelectric charge generation and discharge to generate the potential and the resultant discharge energies within the ranges needed to ignite the suit materials in this operating environment.

Colin Campbell↗