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At least 721 records · Page 40

Development of the activated diffusion brazing process for fabrication of finned shell to strut turbine blades

The activated diffusion brazing process was developed for attaching TD-NiCr and U700 finned airfoil shells to matching Rene 80 struts obstructing the finned cooling passageways. Creep forming the finned shells to struts in combination with precise preplacement of brazing alloy resulted in consistently sound joints, free of cooling passageway clogging. Extensive tensile and stress rupture testing of several joint orientation at several temperatures provided a critical assessment of joint integrity of both material combinations. Trial blades of each material combination were fabricated followed by destructive metallographic examination which verified high joint integrity.

Wilbers, L. G.↗

Development of superalloys by powder metallurgy for use at 1000 - 1400 F

Consolidated powders of four nickel-base superalloys were studied for potential application as compressor and turbine discs in jet engines. All of the alloys were based on the Rene' 95 chemistry. Three of these had variations in carbon and A12O3 contents, and the fourth alloy was chemically modified to a higher volume fraction. The A12O3 was added by preoxidation of the powders prior to extrusion. Various levels of four experimental factors (1) alloy composition, (2) grain size, (3) thermomechanical processing, and (4) room temperature deformation plus final age were evaluated by tensile and stress rupture testing at 1200 F. Various levels of the four factors were assumed in order to construct the statistically-designed experiment, but the actual levels investigated were established in preliminary studies that preceded the statistical process development study.

Calhoun, C. D.↗

The development of autoclave processable, thermally stable adhesives for titanium alloy and graphite composite structures

The A-type polyimide adhesive resin P11B was modified by use of mixed diamines (thio-dianiline and meta phenylene diamine) which provided the desired autoclave processability. This new resin was termed P11BA. It was shown that copolymeric blends of P11BA and Amoco AI-1137 amide-imide resin provided improved adhesive properties when autoclave processed over the properties obtained previously by press bonding with P11B based copolymeric blended adhesives. Properties of bonded assemblies are presented for long-term aging at both elevated and low temperatures, and also stress-rupture tests at elevated temperature.

Vaughan, R. W.↗

Study of a columnar grain structure produced in a superalloy by gradient-annealing prealloyed powder extrusions

Annealing in a temperature gradient was used to produce a structure of continuous columnar grains in alloy 713 C made by extrusion of prealloyed powder. The columnar-grained specimens had tensile strengths within plus or minus 5 percent of those of the as-cast alloy at 760 C and 980 C but were significantly stronger at room temperature. Stress-rupture tests at 760 C and 980 C showed lives scattered from 17 to 376 percent of those of as-cast 713 C tested under the same conditions. X-ray diffraction studies showed the large grains formed upon annealing to have a well-defined texture, although the as-extruded material had none.

Miner, R. V., Jr.↗

High-temperature strength of refractory-metal wires and consideration for composite applications

Tensile and stress-rupture tests were conducted on wires of W-Hf-C, W-Re-Hf-C, ASTAR 811C (a tantalum alloy), and B-88 (a columbium alloy) at room temperature, 1093 C (2000 F), and 1204 C (2200 F). Metallographic examinations were also made of the wire microstructure after testing. Ultimate tensile strength values up to 2170 meganewtons per square meter (314000 psi) at 1093 C (2000 F) and 1940 meganewtons per square meter (281 000 psi) at 1204 C (2200 F) were obtained for W-Re-Hf-C wire. The best strength values obtained for a 100-hour rupture life were, 1410 meganewtons per square meter (205 000 psi) at 1093 C (2000 F) and 910 meganewtons per square meter (132 000 psi) at 1240 C (2200 F) for W-Re-Hf-C wire. The properties obtained suggested that the wires studied showed promise as potential fiber reinforcement in the 1093 to 1204 C (2000 to 2200 F) temperature range.

Petrasek, D. W.↗

Thermal fatigue behavior of T-111 and ASTAR 811C in ultrahigh vacuum

The thermal fatigue behavior of the tantalum alloys T-111 (Ta-8W-2Hf) and ASTAR 811C (Ta-8W-1Re-0.7Hf-0.025C) has been evaluated using completely reversed push-pull fatigue tests conducted in ultrahigh vacuum with independently programmed temperature and strain cycles. Test results showed that cycling of the test temperature simultaneously with the mechanical strain in most cases significantly reduced the cycles to failure of both alloys compared to isothermal testing. Notched specimens had reduced lives under isothermal conditions, but the presence of a notch or use of a 1-h holdtime provided only a small further decrease in life for the temperature cycled tests. Compressive stress at the maximum temperature produced longer lives than tensile stress. ASTAR 811C was more fatigue resistant than T-111 isothermally and did not have as great a decrease in life with thermal cycling. Results are analyzed by partition of plastic strains into creep and creep-independent components and considering where each component was active in the hysteresis cycle.

Sheffler, K. D.↗

Fabrication of tungsten wire reinforced nickel-base alloy composites

Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

Brentnall, W. D.↗

Effect of crosslinking density on biaxial relaxation of SBR by using reduced variables

The use of reduced variables to account for the effect of crosslinking density in a styrene-butadiene rubber (SBR) system is demonstrated for general biaxial stress states. Recently published results from stress relaxation tests on five SBR vulcanizates crosslinked to different degrees by tetramethylthiuram disulfide were superposed by using the crosslinking density as a reduction variable. The equilibrium shear modulus calculated from the master relaxation curve at long reduced times was in satisfactory agreement with other results for SBR. The time-axis shifts were related in a linear logarithmic manner to the crosslinking density but had a slope slightly less than values previously reported for elastomer systems.

Arenz, R. J.↗