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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 721 records · Page 40
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Enabling Low-Temperature (LTP) Ignition Technologies for Multi-Mode Engines through the Development of a Validated High-Fidelity LTP Model for Predicative Simulations Tools

The goal of multi-mode engine architectures is to extend current lean-burn dilution limits with renewable fuels, which requires spark plugs to deposit high energies (hundreds of mJ) in order to initiate ignition and complete combustion. At elevated energy deposition rates, spark plugs experience increased electrode erosion and thermal losses, which ultimately shortens the spark-plug lifetime and lowers ignition efficiency. As such, in order to safeguard the efficiency gains of multi-mode concepts, new and improved ignition technologies are required. Recently, non-equilibrium low-temperature plasmas (LTP) have been shown to promote energy-efficient ignition via quenching and transport of electronically excited atoms and molecules, selective radical production and fast heating of hydrocarbon/air mixtures [1-2]. Thus, LTP is seen as a technology that can potentially improve the energy extraction efficiency of fuels, while enabling kinetically controlled combustion modes towards fuel leaner conditions to realize current DOE VTO goals of improving the sustainability of future mobility [3]. Although many previous studies have demonstrated the efficacy of plasma-assisted ignition to enhance combustion, the detailed enhancement mechanisms remain largely unknown, especially for oxygenated fuels and at elevated pressures that are most relevant to practical engine conditions. These barriers hinder the development of accurate and comprehensive numerical models that seek to describe LTP-based ignition in existing engine design software tools and methods. Current state-of-the-art simulation capabilities for LTP ignition systems are in need of improvements since they deliver qualitative results only due to important limitations of existing approaches. Firstly, validated kinetic models with elementary steps for plasma discharges in oxygenated fuel/air mixtures of relevance to the transportation sector are required. Such kinetic models do not exist at present and will be developed and validated within this project. Secondly, plasma discharges and reactive mixture ignition are multi-scale, unsteady processes requiring high-performance numerical methods and software that execute efficiently on DOE supercomputers. Such software does not exist at present and will be developed and applied to practical LTP ignition scenarios as part of this project. Thirdly, experimental databases that are tailored to serve as benchmark in support of the development of predictive computational models of LTP ignition do not exist and will be part of this project.

33 ADVANCED PROPULSION SYSTEMS↗
DOE OSTI2013

30-kW Maintenance-Free Stirling Engine for High-Performance Dish Concentrating Solar

This final report summarizes the final results of the 30-kW Maintenance-Free Stirling Engine for High-Performance Dish Concentrating Solar project performed by Infinia Corporation for the U.S. Department of Energy under contract DE-FC36-08GO18032 during the project period of March 1, 2008 – March 31, 2012. Over the course of the project, Infinia Corporation achieved substantial progress in the design, fabrication, assembly, testing and evaluation of a 30-kW multi-cylinder, free-piston Stirling engine (MCFPSE) prototype. In this effort, prior MCFPSE conceptual design approaches were adapted for the development of a 30-kW design, thereby producing a cohesive design package and detailed performance specifications. Numerical analysis using the Stirling Engine Analysis and Optimization Code (SAGE) was completed culminating in the selection of a fully balanced 6-cylinder configuration composed of two 3-cylinder engine modules. The model was refined throughout the program to include all wall conduction losses, piston and rod seal losses, appendix, shuttle and pumping losses, and piston radiation loss to closely represent the real system. Performance mapping of the engine was then completed using the detailed model. Based on knowledge and experience from its existing commercial products, and using the results from the extensive numerical modeling discussed above, Infinia successfully fabricated, assembled and tested two sets of 30-kW engine modules. One of these configurations was driven by an external power supply and operated as a cooler in order to verify the mechanical integrity of the system. In the engine configuration, induction heaters provided the energy to the heater head to operate the engine. Considerable effort was expended on correcting problems associated with contact and rubbing of internal components, identification and subsequent elimination of internal leaks, and undesirable amounts of piston bias. Many details concerning the fabrication and testing efforts are considered proprietary. As a result, those findings are not disclosed herein but rather can be found in proprietary reports supplied to the DOE on a periodic basis. The prototype did not fully demonstrate performance nor did it realize the projected cost targets. Furthermore, the basis of the mechanical and electrical architecture of the 30-kW multi-cylinder prototype design is now at least two generations old. Alternatively, Infinia’s 8-kW Bonneville generator, which was successfully demonstrated in April 2012, and is slated to enter commercial production in late 2013, offers immediate benefits of lower cost and significantly higher power density such that the generator will likely meet DOE’s Sunshot LCOE target goal of $\$$0.07-0.10/kWh by 2015 and $\$$0.05-0.07/kWh by 2020. Therefore, the design of a 30-kW Stirling engine as disclosed in the project will not be pursued further. However, Infinia remains keenly interested in developing higher power Stirling machines in the future based on the new Bonneville mechanical design.

14 SOLAR ENERGY↗
NASA NTRS2017

Modeling for Battery Prognostics

For any battery-powered vehicles (be it unmanned aerial vehicles, small passenger aircraft, or assets in exoplanetary operations) to operate at maximum efficiency and reliability, it is critical to monitor battery health as well performance and to predict end of discharge (EOD) and end of useful life (EOL). To fulfil these needs, it is important to capture the battery's inherent characteristics as well as operational knowledge in the form of models that can be used by monitoring, diagnostic, and prognostic algorithms. Several battery modeling methodologies have been developed in last few years as the understanding of underlying electrochemical mechanics has been advancing. The models can generally be classified as empirical models, electrochemical engineering models, multi-physics models, and molecular/atomist. Empirical models are based on fitting certain functions to past experimental data, without making use of any physicochemical principles. Electrical circuit equivalent models are an example of such empirical models. Electrochemical engineering models are typically continuum models that include electrochemical kinetics and transport phenomena. Each model has its advantages and disadvantages. The former type of model has the advantage of being computationally efficient, but has limited accuracy and robustness, due to the approximations used in developed model, and as a result of such approximations, cannot represent aging well. The latter type of model has the advantage of being very accurate, but is often computationally inefficient, having to solve complex sets of partial differential equations, and thus not suited well for online prognostic applications. In addition both multi-physics and atomist models are computationally expensive hence are even less suited to online application An electrochemistry-based model of Li-ion batteries has been developed, that captures crucial electrochemical processes, captures effects of aging, is computationally efficient, and is of suitable accuracy for reliable EOD prediction in a variety of operational profiles. The model can be considered an electrochemical engineering model, but unlike most such models found in the literature, certain approximations are done that allow to retain computational efficiency for online implementation of the model. Although the focus here is on Li-ion batteries, the model is quite general and can be applied to different chemistries through a change of model parameter values. Progress on model development, providing model validation results and EOD prediction results is being presented.

Prognostics↗
NASA NTRS2002

Cosmic-Ray Background Flux Model Baed on a Gamma-Ray Large Area Space Telescope Baloon Flight Engineering

Cosmic-ray background fluxes were modeled based on existing measurements and theories and are presented here. The model, originally developed for the Gamma-ray Large Area Space Telescope (GLAST) Balloon Experiment, covers the entire solid angle (4(pi) sr), the sensitive energy range of the instrument ((approx) 10 MeV to 100 GeV) and abundant components (proton, alpha, e(sup -), e(sup +), (mu)(sup -), (mu)(sup +) and gamma). It is expressed in analytic functions in which modulations due to the solar activity and the Earth geomagnetism are parameterized. Although the model is intended to be used primarily for the GLAST Balloon Experiment, model functions in low-Earth orbit are also presented and can be used for other high energy astrophysical missions. The model has been validated via comparison with the data of the GLAST Balloon Experiment.

COSMIC RADIATION↗
DOE OSTI2021

An Experimental Study of Uncertainty Considerations Associated with Predicting Auto-ignition Timing using Livengood-Wu Integral Method

The application of the Livengood-Wu (LW) integral method as a tool to estimate knock onset in spark ignited (SI) engines and combustion phasing in advanced compression ignition (ACI) engines has been demonstrated through simulations several times. In this study, the effect of uncertainties associated with parameters required for the LW integral method, when used as a tool for model based control of ignition timing in an ACI engine, were experimentally studied using five full boiling range gasoline fuels. As a first step, the method was applied to experimental data from a rapid compression machine and it was found that the ability of the LW integral method to predict ignition timing was very sensitive to the performance of the chemical kinetic model of each fuel. The method was subsequently applied to experimental data from a single-cylinder gasoline engine with simple approximations for the LW integral input parameters, and it was found that the predicted time of ignition was significantly different from the actual start of combustion. Systematic evaluation of various parametric uncertainties conducted thereafter showed that the uncertainty in cylinder charge temperature has the greatest influence. Improved methods of estimating cylinder charge temperature are proposed to account for the previously determined corrections, to enable the use of the LW integral method for model based control of ignition timing.

Compression Ignition↗
DOE OSTI2024

Latent Pitfalls in Microstructure-Based Modeling for Thermally Aged 9Cr-1Mo-V Steel (Grade 91)

A case study was conducted on a mechanistic model development that predicted tensile strength deterioration with thermal aging of 9Cr-1Mo-V steel in supporting the 60-year design life expected for advanced nuclear reactors. For property prediction beyond practical testing times, mechanistic modeling is highly desired, as it taps into the physics of structure–property relationships and therefore can generate reliable results for extrapolation. Meanwhile, as mechanistic models are often complicated, reflecting the intricacy of microstructure and strengthening mechanisms, pitfalls that are difficult to detect often exist. Here, this paper discusses latent pitfalls that are common in mechanistic modeling or specific in this 9Cr-1Mo-V case development through using the American Society of Mechanical Engineers verification and validation in computational solid mechanics (ASME V&V 10) standard for evaluating credibility of modeling in materials engineering. Suggestions are also made for enhancing reliability of microstructure-based modeling.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Report on High-Fidelity Dynamic Modeling of a Coal-Fired Steam Power Plant

As a result of the growth of renewables including solar and wind energy with fluctuating production, fossil fuel power plants are being required to cycle between high and low power production. This cycling is both at a greater frequency and over a wider range than in the past. In many cases, power plants are not designed for this type of cycling operation but can nonetheless endure these challenging operation requirements under the right conditions. In this project, optimal solution for enhanced flexible operations are being investigated using model based estimation and control techniques. To support the development of model-based estimator and model-based controls at GE Global Research, GE Steam Power configured a dynamic model using a reference steam plant design including the boiler, turbine, and water/steam conditioning systems as well as the controls needed for plant cycling with stability and reliability. The dynamic model was built using the APROS® software from VTT, and then calibrated to multiple load conditions from full load (100%TMCR) to partial loads (75%TMCR, 50%TMCR and 25%TMCR) based on internally developed steady state heat balance models at the unit level. These internal heat balance models are based on first principles and extensive engineering experiences from GE Steam Power as an OEM and a services provider. This topical report presents the structure of the unit level dynamic model, the tuning process, and representative simulation results from typical load cycling simulations using the dynamic model.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2019

Surface Engineering by Simultaneous Action of Multiple External Fields (Final Technical Report)

This research project aims at enabling surface engineering strategies based on the fundamental understanding and predictive modeling of the surface morphological response of solid materials subjected to the combined action of multiple external forces. Surface morphological response to mismatch strain in strained-layer heterostructures also is analyzed. Our research focuses on the surface morphological evolution and stability of electrically conducting (metallic, such as Cu) and semiconducting (such as Si) solids under the simultaneous application of mechanical stresses, electric fields, and temperature gradients. We emphasize on identifying the conditions under which the multiply driven surface morphology is stable and on exploring the complexity of the corresponding various morphologically stable surface patterns. We also emphasize on the driven evolution of nanoscale features aiming at stabilizing and controlling nanoscale patterns on surfaces by their manipulation through simultaneously applied multiple external forces. Specifically, we address systematically the morphological response to the combined action of multiple external forces of bulk solid surfaces, surfaces of thin films grown epitaxially on thick or thin substrates, as well as nanoscale surface features such as coherently strained islands grown epitaxially on substrate surfaces. The research is based on a modeling approach that combines theoretical analyses of surface morphological stability with self-consistent dynamical simulations of surface evolution based on properly parameterized continuum and multiscale surface transport models.

36 MATERIALS SCIENCE↗
DOE OSTI2016

CFD Predictions of Severe Accident Natural Circulation Flows in a Combustion Engineering PWR

Computational fluid dynamics (CFD) is used to predict natural circulation flows between a reactor vessel upper plenum and a steam generator during specific severe accidents in a pressurized-water reactor (PWR). The predictions are based on a model for a simplified Combustion Engineering (CE) design. This work is part of a larger study to investigate the potential for severe accident induced steam generator (SG) tube failures in PWRs being conducted by the U.S. Nuclear Regulatory Commission Office of Nuclear Regulatory Research. The CFD model builds upon the lessons learned from previous studies of a generic Westinghouse PWR under similar conditions. The CE SG is significantly larger than the Westinghouse design and geometric differences are expected to reduce the mixing and increase the potential thermal challenge to the SG tubes. The CFD predictions are utilized to improve the basis for simplified flow and mixing models applied in one-dimensional severe accident codes. Parameters are determined to support system code modeling of hot leg and SG inlet plenum mixing, hot leg and SG tube bundle flow rates, and tube inlet temperatures. This updated modeling uses boundary conditions obtained from system analysis code predictions of severe accident behavior in a CE PWR. Model refinements include an improved tube bundle representation and improvements to the thermal boundary conditions. Results indicate less mixing and higher tube inlet temperatures for the CE design compared to previous Westinghouse studies. (author)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
NASA NTRS1991

Expert systems for assembly sequence evaluation

The objective is to identify delivered orbital subassemblies derived from a phase A conceptual space vehicle design while minimizing on-orbit assembly complexity. The topics covered are presented in viewgraph form and include the following: an orbital assembly scenario; subassemblies; subassembly identification and simulation model; estimating subassembly interfaces by engineering functional allocation using MBR; representative data base of interface connections; vehicle decomposition model; connection interface estimation model results; knowledge-source 1 and 2 results; knowledge-source 3 -- connection-index results (Boeing NTR-2016 CI-profile); KS3 algorithm, and KS3 flight manifest results.

Jolly, Steve↗
DOE OSTI2018

A predictive 0-D HCCI combustion model for ethanol, natural gas, gasoline, and primary reference fuel blends

Homogeneous Charge Compression Ignition (HCCI) is a promising advanced combustion concept with high thermal efficiency and low exhaust emissions. This work purposes a computationally-efficient, zero-dimensional (0-D) HCCI combustion model that does not need to solve any differential equations. To develop the burn rate correlations, experimental HCCI data of ethanol, natural gas, E10-gasoline, and Primary Reference Fuel (PRF) blends was collected on a CFR engine. The burn rate model is built based on the individual cycle mass fraction burned (MFB) curves calculated from the experimental data. CA0 can be predicted from an ignition delay correlation. Once CA0 is known, CA50 and CA90 can be predicted based on CA0 and the charge-mass equivalence ratio Φ'. Then, with CA0, 50 and 90 known, a Wiebe function can be constructed to represent the MFB curve and burn rate. For PRF blends, low-temperature and high-temperature heat releases (LTHR and HTHR) are modeled by two Wiebe functions with Φ' and PRF number dependence. The fitted model has high accuracy compared to the experimental data with R 2 values generally greater than 0.97. Finally, various ignition delay correlations from the literature are also tested against the experimentally collected data and some modifications to the correlations are suggested.

42 ENGINEERING↗
NASA NTRS1992

Identification of the open loop dynamics of the T700 turboshaft engine

A simplified model of the T700 turboshaft engine open loop dynamics valid within the normal operating range of the engine is developed. This model is obtained by linking the linearized point models obtained at five different operating conditions of the engine. The simplified model may be used with a model-based real time diagnostic scheme for fault detection and diagnostics, as well as for open loop engine dynamics studies and closed loop control analysis utilizing a user generated control law.

Duyar, Ahmet↗
DOE OSTI2021

Pyomo.GDP: an ecosystem for logic based modeling and optimization development

We present three core principles for engineering-oriented integrated modeling and optimization tool sets—intuitive modeling contexts, systematic computer-aided reformulations, and flexible solution strategies—and describe how new developments in Pyomo.GDP for Generalized Disjunctive Programming (GDP) advance this vision. We describe a new logical expression system implementation for Pyomo.GDP allowing for a more intuitive description of logical propositions. The logical expression system supports automated reformulation of these logical constraints to linear constraints. We also describe two new logic-based global optimization solver implementations built on Pyomo.GDP that exploit logical structure to avoid “zero-flow” numerical difficulties that arise in nonlinear network design problems when nodes or streams disappear. These new solvers also demonstrate the capability to link to external libraries for expanded functionality within an integrated implementation. We present these new solvers in the context of a flexible array of solution paths available to GDP models. Finally, we present results on a new library of GDP models demonstrating the value of multiple solution approaches.

42 ENGINEERING↗
DOE OSTI2018

Assessment of the potential for criticality in the far field of a used nuclear fuel repository

This study aims to assess the likelihood for criticality in the far field of a repository for direct disposal of commercial light water reactor used nuclear fuel. Two models are used in combination: (1) a neutronics model to estimate the minimum critical masses of spherical, water-saturated depositions of fissile material; (2) a transport model to simulate the dissolution of waste packages arranged in an array and the subsequent transport of fissile solutes through fractured bedrock to a single accumulation location. The neutronics model shows that heavy metals from different types of used fuel present the same minimum critical mass behavior in the parameter space of initial enrichment and burnup, dictated largely by the fissile content. However, the magnitude of the minimum critical mass varies significantly within that parameter space, and secondary effects like the presence of absorbing nuclides play a minor role. Here, the transport model employs various subsurface transport scenarios, and for each scenario the mass of each isotope and the overall fissile content of the accumulation is reported from the time of canister failure up to one hundred million years at various distances from the repository edge. Taking the results of the two models in concert, it is shown that even if the accumulation of a critical mass is possible under conservative conditions, these conditions are unlikely to be present in the vicinity of a carefully engineered repository. Based on the results of each model, recommendations for risk mitigation in terms of waste characteristics and repository design are given.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
NASA NTRS2021

A Summary of Normal Incidence Tube Tests of NASA'S Bio-inspired Broadband Acoustic Absorber

Motivated by the need to reduce noise pollution from aircraft engines, NASA has continued to design, manufacture and test recently patented structures that mimic the geometry and the broadband and low frequency acoustic absorption of assemblies of natural reeds. This report documents a screening test, which is a precursor to more controlled modelling experiments. The purpose of this experiment was to identify variables and prototype design features that might play a dominant role in the acoustic performance of these structures. To date, twenty-four prototypes, each with an overall shape of a cube (nominally 50 mm x 50 mm x 50 mm), were designed and additively manufactured from thermoplastics using a Fused Filament Fabrication technique. The prototypes were tested in the NASA Glenn and Langley Normal Incidence Tubes to experimentally determine the acoustic absorption as a function of frequency from 400 Hz to 3000 Hz. Results indicate that a variety of structures exhibit substantial acoustic absorption in that frequency range, with an average absorption coefficient greater than 0.6, especially in the frequency range of 400 Hz to 1000 Hz. Six basic prototype designs were chosen to inform future modeling research. Results of these experiments can be used to evaluate existing physics-based models of the interaction of sound waves with these structures or to develop new models. Validated physics-based models of these structures can help engineers optimize the designs for different commercial noise control applications.

Acoustics↗
NASA NTRS2013

Automated Generation of Fault Management Artifacts from a Simple System Model

Our understanding of off-nominal behavior - failure modes and fault propagation - in complex systems is often based purely on engineering intuition; specific cases are assessed in an ad hoc fashion as a (fallible) fault management engineer sees fit. This work is an attempt to provide a more rigorous approach to this understanding and assessment by automating the creation of a fault management artifact, the Failure Modes and Effects Analysis (FMEA) through querying a representation of the system in a SysML model. This work builds off the previous development of an off-nominal behavior model for the upcoming Soil Moisture Active-Passive (SMAP) mission at the Jet Propulsion Laboratory. We further developed the previous system model to more fully incorporate the ideas of State Analysis, and it was restructured in an organizational hierarchy that models the system as layers of control systems while also incorporating the concept of "design authority". We present software that was developed to traverse the elements and relationships in this model to automatically construct an FMEA spreadsheet. We further discuss extending this model to automatically generate other typical fault management artifacts, such as Fault Trees, to efficiently portray system behavior, and depend less on the intuition of fault management engineers to ensure complete examination of off-nominal behavior.

Spinup and Orient↗
NASA NTRS1992

A low-cost, CCD solid state star tracker

Applied Research Corporation (ARC) has developed an engineering model of a multi-star CCD-based tracker for space applications requiring radiation hardness, high reliability and low power consumption. The engineering unit compared favorably in functional performance tests to the standard NASA single-star tracker. Characteristics of the ARC star tracker are: field of view = 10 deg x 7.5 deg, sensitivity range of -1 to +5 star magnitude, NEA = 3 in x 3 in, linearity = 5 in x 5 in, and power consumption of 1-3 W (operating mode dependent). The software is upgradable through a remote link. The hardware-limited acquisition rate is 1-5 Hz for stars of +2 to +5 magnitude and 10-30 Hz for -1 to +2 magnitude stars. Mechanical and electrical interfaces are identical to the standard NASA star tracker.

Chmielowski, M.↗