Results for “laser processing” — Page 40

NASA NTRSDate not supplied

Towards Integrated Computational Materials Engineering for Quantifying Performance Impacts of Microstructure and Defect Interactions in Powder Bed Fusion Parts

Powder bed fusion (PBF) additive manufacturing (AM) enables the creation of parts with complexity and functionality levels that were previously impossible with traditional manufacturing methods. By modifying the laser power, hatch spacing, or the numerous other processing parameters, the PBF process supports the production of a wide set of materials and geometries. However, that same process parameter design flexibility causes the process-design space of PBF to be massive and expensive to explore experimentally. Another challenge is quality variation across a build. As a part is being built, geometric variance between locations, such as at a thin-wall section vs. the bulk material, may cause the specified processing parameters to no longer be acceptable for producing defect-free printing. Furthermore, if the processing parameters deviate during the print process, it is difficult to assess if the part will still perform satisfactorily. Integrated Computational Materials Engineering (ICME) provides a way to understand and address these various challenges. This talk will present advancements in process-structure simulations of PBF at NASA Langley Research Center. The ability to simulate grain-scale PBF microstructures using the Physically Based Monte Carlo method will be demonstrated and compared to experimental measurements. Techniques for simulating three-dimensional lack-of-fusion and keyhole porosity defects based on the specific processing conditions and approaches for integrating the two porosity prediction techniques alongside the computational microstructure evolution models will be shown. Finally, the integration of simulated PBF microstructures, embedded process defects, and crystal plasticity finite element models to elucidate the interaction of porosity and microstructure on micromechanical fields will be demonstrated. These integrated techniques demonstrate an example of using ICME to relate processing to performance for PBF AM materials. With continued maturity, it is hoped that such ICME approaches will lead to next-generation computational-materials supported qualification and certification of AM parts.

Additive manufacturing↗

NASA NTRS1977

A new concept in laser-assisted chemistry - The electronic-field representation

Electronic-field representation is proposed as a technique for laser-assisted chemistry. Specifically, it is shown that several field-assisted chemical processes can be described in terms of mixed matter-field quantum states and their associated energies. The technique may be used to analyze the effects exerted by an intense laser on both bound and unbound molecular systems, and to investigate other field-induced effects including multiphoton processes, emission, and photodissociation.

George, T. F.↗

NASA NTRS1990

Welding And Cutting A Nickel Alloy By Laser

Technique effective and energy-efficient. Report describes evaluation of laser welding and cutting of Inconel(R) 718. Notes that electron-beam welding processes developed for In-718, but difficult to use on large or complex structures. Cutting of In-718 by laser fast and produces only narrow kerf. Cut edge requires dressing, to endure fatigue.

Banas, C. M.↗

NASA NTRS1995

Laser-Directed Ranging System Implementing Single Camera System for Telerobotics Applications

The invention relates generally to systems for determining the range of an object from a reference point and, in one embodiment, to laser-directed ranging systems useful in telerobotics applications. Digital processing techniques are employed which minimize the complexity and cost of the hardware and software for processing range calculations, thereby enhancing the commercial attractiveness of the system for use in relatively low-cost robotic systems. The system includes a video camera for generating images of the target, image digitizing circuitry, and an associated frame grabber circuit. The circuit first captures one of the pairs of stereo video images of the target, and then captures a second video image of the target as it is partly illuminated by the light beam, suitably generated by a laser. The two video images, taken sufficiently close together in time to minimize camera and scene motion, are converted to digital images and then compared. Common pixels are eliminated, leaving only a digital image of the laser-illuminated spot on the target. Mw centroid of the laser illuminated spot is dm obtained and compared with a predetermined reference point, predetermined by design or calibration, which represents the coordinate at the focal plane of the laser illumination at infinite range. Preferably, the laser and camera are mounted on a servo-driven platform which can be oriented to direct the camera and the laser toward the target. In one embodiment the platform is positioned in response to movement of the operator's head. Position and orientation sensors are used to monitor head movement. The disparity between the digital image of the laser spot and the reference point is calculated for determining range to the target. Commercial applications for the system relate to active range-determination systems, such as those used with robotic systems in which it is necessary to determine the, range to a workpiece or object to be grasped or acted upon by a robot arm end-effector in response to commands generated by an operator. In one embodiment, the system provides a real-time image of the target for the operator as the robot approaches the object. The system is also adapted for use in virtual reality systems in which a remote object or workpiece is to be acted upon by a remote robot arm or other mechanism controlled by an operator.

Wells, Dennis L.↗

NASA NTRSDate not supplied

Implementation of the Lifetime Method in Unsteady Pressure Sensitive Paint Measurements

At NASA Ames Research Center, unsteady pressure-sensitive paint (uPSP) measurements are obtained using the ‘intensity method’ which measures paint luminescence in response to a continuous, constant excitation. These measurements are obtained using high-speed cameras and are processed into fluctuating components of pressure. However, the nature of the intensity method also requires a separate steady state (time mean) pressure measurement to be obtained. This steady state measurement has typically been obtained using a separate set of PSP equipment that uses the ‘lifetime method’, which uses pulsed excitation to measure paint decay lifetime. If the lifetime method were implemented in the high-speed uPSP system, both the fluctuating and mean components of pressure could be obtained with a single system. This would greatly streamline setup, operations, and processing. In this paper, we describe work performed at the Fluid Mechanics Laboratory at NASA Ames to implement the lifetime method in our uPSP system. The uPSP acquisition system uses Phantom v2512 high-speed cameras, and it was initially uncertain if results of adequate quality could be obtained - their high framerate comes at the cost of several undesirable characteristics, which are explored in this paper. It was also uncertain if illumination using LED lamps, rather than a stronger source such as lasers, would be adequate. The data acquisition and data processing are discussed and the results analyzed. It was found that satisfactory lifetime method results can indeed be obtained using these high-speed cameras and LED lamps. This will allow the uPSP system to be greatly simplified and will have a large operational impact on how uPSP data is acquired in future wind tunnel tests.

Pressure Sensitive Paint↗

NASA NTRSDate not supplied

Implementation of the Lifetime Method in uPSP Measurements

At NASA Ames Research Center, unsteady pressure-sensitive paint (uPSP) measurements are obtained using the ‘intensity method’ which measures paint luminescence in response to a continuous, constant excitation. These measurements are obtained using high-speed cameras and are processed into fluctuating components of pressure. However, the nature of the intensity method also requires a separate steady state (time mean) pressure measurement to be obtained. This steady state measurement has typically been obtained using a separate set of PSP equipment that uses the ‘lifetime method’, which uses pulsed excitation to measure paint decay lifetime. If the lifetime method were implemented in the high-speed uPSP system, both the fluctuating and mean components of pressure could be obtained with a single system. This would greatly streamline setup, operations, and processing. In this paper, we describe work performed at the Fluid Mechanics Laboratory at NASA Ames to implement the lifetime method in our uPSP system. The uPSP acquisition system uses Phantom v2512 high-speed cameras, and it was initially uncertain if results of adequate quality could be obtained - their high framerate comes at the cost of several undesirable characteristics, which are explored in this paper. It was also uncertain if illumination using LED lamps, rather than a stronger source such as lasers, would be adequate. The data acquisition and data processing are discussed and the results analyzed. It was found that satisfactory lifetime method results can indeed be obtained using these high-speed cameras and LED lamps. This will allow the uPSP system to be greatly simplified and will have a large operational impact on how uPSP data is acquired in future wind tunnel tests.

Pressure Sensitive Paint↗

NASA NTRS1981

The application of space technology to geodynamics - An overview

The application of various space technologies to the study of the earth is discussed. The main problems that this technology can study are crustal movement and deformation, and earth structure and rotational dynamics. Laser and VLBI systems are used as fixed observatories and as mobile stations which can move between locations separated by 200 to 500 km. Requirements for more frequency and more densely spaced measurements can be met by the use of geodetic receivers which process signals from the Global Positioning System, and an airborne laser which ranges simultaneously to an array of passive cube corner retroreflectors. A Gravity Field Satellite is expected to survey the earth's field to a resolution of 1000 km and accuracies of one milligal. Data from the Magnetic Field Satellite are being used to develop models of the main field for the 1980 Epoch and maps of crustal anomalies.

Fischetti, T. L.↗

NASA NTRSDate not supplied

Thin-wall Internal Channel Geometry and Surface Enhancements for Heat Exchangers using Laser Powder Directed Energy Deposition

Additive Manufacturing (AM) has offered many new design and manufacturing opportunities for components across various industries. As AM evolves there is a need to better understand outputs of the process including geometric limitations, surface texture, and post-processing surface enhancements for specific application requirements. One possible application area of AM are components using thin-wall (~1 mm) microchannel heat exchangers for subsystems across aerospace and industrial applications. Laser Powder Bed Fusion (L-PBF) is a common process for complex internal channels but the build diameter is limited to approximately 600 mm. Laser Powder Directed Energy Deposition (LP-DED) is being evaluated to produce thin-wall microchannel heat exchangers at scales beyond the L-PBF process. Successful deployment of the LP-DED technology requires characterization of geometric features from the process and potential improvements to the surface using post-processing. Surface texture, inclusive of roughness and waviness, is one of the critical attributes of AM that effects the friction factor and pressure drop within a heat exchanger and lacks data for the LP-DED process. This presentation will provide an overview of the characterization work completed of the LP-DED process for thin-walls and small channel geometry representative of various high performance alloys including NASA HR-1 and GRCop-42. An overview of the experiments conducted with varying LP-DED parameters, evaluation of various internal channel geometry, geometric build features, and resulting surface texture will be provided along with a summary of conclusions from these experiments. This study presents characterization of 2.5 mm microchannels using LP-DED, mechanisms that cause the surface texture which include powder adherence and material droop, and angled walls have a significant impact on the thickness and surface texture. Results will also be presented on various surface enhancement processes that allow for tuning of the wetting surface for friction factor, heat transfer, or fatigue life performance requirements.

Additive Manufacturing↗

NASA NTRS1997

A Dual-Line Detection Rayleigh Scattering Diagnostic Technique for the Combustion of Hydrocarbon Fuels and Filtered UV Rayleigh Scattering for Gas Velocity Measurements

Non-intrusive techniques for the dynamic measurement of gas flow properties such as density, temperature and velocity, are needed in the research leading to the development of new generation high-speed aircraft. Accurate velocity, temperature and density data obtained in ground testing and in-flight measurements can help understand the flow physics leading to transition and turbulence in supersonic, high-altitude flight. Such non-intrusive measurement techniques can also be used to study combustion processes of hydrocarbon fuels in aircraft engines. Reliable, time and space resolved temperature measurements in various combustor configurations can lead to a better understanding of high temperature chemical reaction dynamics thus leading to improved modeling and better prediction of such flows. In view of this, a research program was initiated at Polytechnic University's Aerodynamics Laboratory with support from NASA Lewis Research Center through grants NAG3-1301 and NAG3-1690. The overall objective of this program has been to develop laser-based, non-contact, space- and time-resolved temperature and velocity measurement techniques. In the initial phase of the program a ND:YAG laser-based dual-line Rayleigh scattering technique was developed and tested for the accurate measurement of gas temperature in the presence of background laser glare. Effort was next directed towards the development of a filtered, spectrally-resolved Rayleigh/Mie scattering technique with the objective of developing an interferometric method for time-frozen velocity measurements in high-speed flows utilizing the uv line of an ND:YAG laser and an appropriate molecular absorption filter. This effort included both a search for an appropriate filter material for the 266 nm laser line and the development and testing of several image processing techniques for the fast processing of Fabry-Perot images for velocity and temperature information. Finally, work was also carried out for the development of a new laser-based strain-rate and vorticity technique for the time-resolved measurement of vorticity and strain-rates in turbulent flows.

Otugen, M. Volkan↗

NASA NTRS1984

High Speed Crystal Growth by Q-switched Laser Melting

The modification of the structural and electrical properties of semiconductors short radiation pulses obtained from Q-switched lasers is described. These modifications are accomplished by high heating and cooling rates. This processing revealed novel crystal growth and high speed resolidification phenomena. The behavior of semiconductor Si is analyzed. The annealing process typically employs short pulses of radiation in or near the visible region of the spectrum. The Q-switched ruby and Nd-YAG lasers are commonly used and these are sometimes mode locked to reduce the pulse length still further. Material to be annealed can be processed with a single large area radiation spot. Alternatively, a small radiation spot size can be used and a large sample area is covered by overlapping irradiated regions.

Cullis, A. G.↗

NASA NTRS1990

Photoresponse of YBa2Cu3O(7-delta) granular and epitaxial superconducting thin films

The response is reported of thin films of YBa2Cu3O(7-delta) with either a very grainy or a smooth epitaxial morphology to visible radiation. SrTiO3 substrates were employed for both types of films. The grainy films were formed by sequential multi-layer electron beam evaporation while the epitaxial films were formed by laser ablation. Both films were patterned into H shaped detectors via a negative photolithographic process employing a Br/ethanol etchant. The bridge region of the H was 50 microns wide. The patterned films formed by laser ablation and sequential evaporation had critical temperatures of 74 K and 72 K respectively. The bridge was current biased and illuminated with chopped He-Ne laser radiation and the voltage developed in response to the illumination was measured. A signal was detected only above the critical temperature and the peak of the response coincided with the resistive transition for both types of films although the correspondence was less exact for the grainy film. The details of the responses and their analysis are presented.

Valco, G. J.↗

NASA NTRS1990

Photoresponse of YBa2Cu3O(7-delta) granular and epitaxial superconducting thin films

The response is reported of thin films of YBa2Cu3O(7-delta) with either a very grainy or a smooth epitaxial morphology to visible radiation. SrTiO3 substrates were employed for both types of films. The grainy films were formed by sequential multi-layer electron beam evaporation while the epitaxial films were formed by laser ablation. Both films were patterned into H shaped detectors via a negative photolithographic process employing a Br/ethanol etchant. The bridge region of the H was 50 microns wide. The patterned films formed by laser ablation and sequential evaporation had critical temperatures of 74 K and 72 K respectively. The bridge was current biased and illuminated with chopped He-Ne laser radiation and the voltage developed in response to the illumination was measured. A signal was detected only above the critical temperature and the peak of the response coincided with the resistive transition for both types of films although the correspondence was less exact for the grainy film. The details of the responses and their analysis are presented.

Valco, G. J.↗

NASA NTRS1991

Weld-Bead Profilometer Rejects Optical Noise

Optoelectronic sensor measures profile of weld seam or weld bead along line perpendicular to seam. Illuminated by fan of laser light. Image of line digitized and converted to profile of height or depth versus transverse position. Intended to be part of highly automated welding system, used in automatic tracking of seam or automatic profiling of weld bead for immediate evaluation and assurance of quality during welding process. Requires little maintenance other than cleaning glass windows protecting laser and camera.

Kennedy, Larry Z.↗

NASA NTRS1995

Superconducting materials processing

The effects of materials processing on the properties and behavior of high temperature yttrium barium copper oxide (YBCO) superconductors were investigated. Electrical, magnetic, and structural characteristics of thin films (300 nm) YBA2CU3O(delta) structures grown by pulsed laser deposition on LaAlO3 and SrTiO3 substrates were used to evaluate processing. Pole projection and thin film diffraction measurements were used to establish grain orientation and verify structural integrity of the samples. Susceptibility magnetization, and transport measurements were used to evaluate the magnetic and electrical transport properties of the samples. Our results verified that an unfortunate consequence of processing is inherent changes to the internal structure of the material. This effect translates into modifications in the properties of the materials, and undesired feature that makes it very difficult to consistently predict material behavior. The results show that processing evaluation must incorporate a comprehensive understanding of the properties of the materials. Future studies will emphasize microstructural characteristics of the materials, in particular, those microscopic properties that map macroscopic behavior.

Hurley, John S.↗

NASA NTRS1980

Efficient laser anemometer for intra-rotor flow mapping in turbomachinery

Innovative features of the anemometer include: (1) a rapid and efficient data acquisition process, (2) a detailed real-time graphic display of the data being accumulated, and (3) input laser beam positioning that maximizes the size of the intra-rotor region being mapped. Results demonstrate the anemometer's capability in flow mapping within a transonic axial-flow compressor rotor. The use of fluorescent seed particles allows flow measurements near the rotor hub and the casing window.

Powell, J. A.↗

NASA NTRS1993

Fiber optic and laser sensors X; Proceedings of the Meeting, Boston, MA, Sept. 8-11, 1992

Topics addressed include acoustic and pressure sensors; fiber optic gyros; electric and magnetic field sensors; bend, strain, and temperature sensors; industrial applications of sensors; and processing techniques. Particular attention is given to fiber optic interferometric acoustic sensors for wind tunnel applications, polished coupler and resonator fabrication, second-harmonic detection for rotation sensing in fiber optic gyros, simplified control theory in closed-loop fiber optic gyroscopes, and a Fabry-Perot sensor with digital signal processing for the measurement of magnetostriction. Also discussed are a Bragg fiber laser sensor, commercialization of fiber optic strain gauge systems, thermal ignition in hazardous environments due to stray light from optical fibers, a system for absolute measurements by interferometric sensors, and high-performance interferometric demodulation techniques.

Udd, Eric↗

NASA NTRS2020

Pervasive ice sheet mass loss reflects competing ocean and atmosphere processes

Quantifying changes in Earth’s ice sheets and identifying the climate drivers are central to improving sea level projections. We provide unified estimates of grounded and floating ice mass change from 2003 to 2019 using NASA’s Ice, Cloud and land Elevation Satellite (ICESat) and ICESat-2 satellite laser altimetry. Our data reveal patterns likely linked to competing climate processes: Ice loss from coastal Greenland (increased surface melt), Antarctic ice shelves (increased ocean melting), and Greenland and Antarctic outlet glaciers (dynamic response to ocean melting) was partially compensated by mass gains over ice sheet interiors (increased snow accumulation). Losses outpaced gains, with grounded-ice loss from Greenland (200 billion tonnes per year) and Antarctica (118 billion tonnes per year) contributing 14 millimeters to sea level. Mass lost from West Antarctica’s ice shelves accounted for more than 30% of that region’s total.

Ben Smith↗

NASA NTRS1999

Non-Intrusive Laser-Induced Imaging for Speciation and Patternation in High Pressure Gas Turbine Combustors

The next generation of was turbine combustors for aerospace applications will be required to meet increasingly stringent constraints on fuel efficiency, noise abatement, and emissions. The power plants being designed to meet these constraints will operate at extreme conditions of temperature and pressure, thereby generating unique challenges to the previously employed diagnostic methodologies. Current efforts at NASA Glenn Research Center (GRC) utilize optically accessible, high pressure flametubes and sector combustor rigs to probe, via advanced nonintrusive laser techniques, the complex flowfields encountered in advanced combustor designs. The fuel-air mixing process is of particular concern for lowering NO(x) emissions generated in lean, premixed engine concepts. Using planar laser-induced fluorescence (PLIF) we have obtained real-time, detailed imaging of the fuel spray distribution for a number of fuel injector over a wide range of operational conditions that closely match those expected in the proposed propulsion systems. Using a novel combination of planar imaging, of fuel fluorescence and computational analysis that allows an examination of the flowfield from any perspective, we have produced spatially and temporally resolved fuel-air distribution maps. These maps provide detailed insight into the fuel injection at actual conditions never before possible, thereby greatly enhancing the evaluation of fuel injector performance and combustion phenomena.

Locke, Randy J.↗