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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 721 records · Page 40
All sourcesNASA NTRSDOE OSTI
NASA NTRS1972

Technology Development of a Biowaste Resistojet, Volume 2

The thruster development effort of the biowaste resistojet program is reported. Under this program, several variations of the concentric tube resistojet were built and tested. Because of the corrosive nature of the biowaste gases available for propellants, thruster effort was concentrated on the use of noble metals (platinum and its alloys) for the critical center tube heating element. This tube must operate at high temperatures. Initially the biowaste gases were projected to be CO2, CH4, H2O or H2 with only very small amounts of O2 or N2. However, during 1971, results from experimental life support tests indicated that the oxygen content would probably be in the range from 0.5 to 1.0%. To achieve the desired high specific impulses, metal temperatures as high as 1700 K (3060 R) were considered desirable goals. The first thruster, designated Mark 1, employed the alloy platinum-rhodium for the center tube. Although this material was oxidation resistant and had high strength relative to pure platinum, experimental materials tests showed that this alloy suffered from carbonyl reactions when tested on pure CO2. These reactions resulted in a depletion of rhodium and significantly weakened the tubes. The next series of thrusters were designated Mark 2 and employed platinum-iridium for the center tubes.

Phillips, D. G.↗
NASA NTRS1971

Powder-metallurgy superalloy strengthened by a secondary gamma phase.

Description of experiments in which prealloyed powders of superalloy compositions were consolidated by extrusion after the strengthening by precipitation of a body-centered tetragonal gamma secondary Ni3 Ta phase. Thin foil electron microscopy showed that the mechanical properties of the resultant powder-metallurgy product were correlated with its microstructure. The product exhibited high strength at 1200 F without loss of ductility, after thermomechanical treatment and aging.

Kotval, P. S.↗
NASA NTRS1972

Friction welding.

Results of an exploratory study of the structure and properties of friction welds in Udimet 700 (U-700) and TD-nickel (TD-Ni) bar materials, as well as dissimilar U-700/TD-Ni friction welds. Butt welds were prepared by friction welding 12.7-mm-diam U-700 bars and TD-Ni bars. Specimens for elevated temperature tensile and stress rupture testing were machined after a postweld heat treatment. Friction welding of U-700 shows great potential because the welds were found to be as strong as the parent metal in stress rupture and tensile tests at 760 and 980 C. In addition, the weld line was not detectable by metallographic examination after postheating. Friction welds in TD-Ni or between U-700 and TD-Ni were extremely weak at elevated temperatures. The TD-Ni friction welds could support only 9% as much stress as the base metal for 10-hour stress rupture life at 1090 C. The U-700/TD-Ni weld could sustain only 15% as much stress as the TD-Ni parent metal for a 10-hour stress rupture life at 930 C. Thus friction welding is not a suitable joining method for obtaining high-strength TD-Ni or U-700/TD-Ni weldments.

Moore, T. J.↗
NASA NTRS1972

Effective separation technique for small diameter whiskers.

Description of a technique for separating small-diameter whiskers from the as-grown matt by gently agitating the whisker matts in a solution of deionized or distilled water for six to eight hours. High-strength Al2O3 whiskers were effectively separated by this technique, comprising an average 48% of the original weight of the whisker matt. According to estimation, more than 90% of separated whiskers had diameters between 0.7 and 2.0 microns.

Westfall, L. J.↗
NASA NTRS1973

Hydrogen-environment embrittlement of metals: A study

Study includes extensive tests examining effects of hydrogen environment on different high-strength metals and alloys. Recommendations for preventing metal failure include use of hydrogen-resistant coatings and inhibitors. Study includes references to related investigations and discussion of work in progress.

Chandler, W. T.↗
NASA NTRS1972

Cryogenic insulation development

Multilayer insulations for long term cryogenic storage are described. The development effort resulted in an insulation concept using lightweight radiation shields, separated by low conductive Dacron fiber tufts. The insulation is usually referred to as Superfloc. The fiber tufts are arranged in a triangular pattern and stand about .040 in. above the radiation shield base. Thermal and structural evaluation of Superfloc indicated that this material is a strong candidate for the development of high performance thermal protection systems because of its high strength, purge gas evacuation capability during boost, its density control and easy application to a tank.

Leonhard, K. E.↗
NASA NTRS1972

An investigation of plastic fracture in aluminum alloys

The brittle fracture of many high strength alloys such as steel, titanium, and aluminum was shown to occur by a process called plastic fracture. According to this process microscopic voids form at impurity particles, then grow and coalesce to cause the final rupture. To further understand the role of impurities, four aluminum alloys were investigated: 2024-T851, 2124-T851, 7075-T7351 and 7079-T651. Fractography, quantitative metallography, and microprobe studies assessed the roles of various impurity particles relative to these alloys.

Low, J. R., Jr.↗
NASA NTRS1973

Hydrogen environment embrittlement of metals

Hydrogen environment embrittlement refers to metals stressed while exposed to a hydrogen atmosphere. Tested in air, even after exposure to hydrogen under pressure, this effect is not observed on similar specimens. Much high purity hydrogen is prepared by evaporation of liquid hydrogen, and thus has low levels for potential impurities which could otherwise inhibit or poison the absorbent reactions that are involved. High strength steels and nickel-base allows are rated as showing extreme embrittlement; aluminum alloys and the austenitic stainless steels, as well as copper, have negligible susceptibility to this phenomenon. The cracking that occurs appears to be a surface phenomenon, is unlike that of internal hydrogen embrittlement.

Jewett, R. P.↗
NASA NTRS1972

NERVA turbopump bearing retainer fabrication on nonmetallic retainer

The need for a low-wear, lightweight, high strength bearing retainer material with a radiation degradation threshold of 10 to the 9th power rads (C) prompted development of nonmetallic reinforced polymers of the following types: (1) polybenzimidazole, (2) polyimide, and (3) polyquinoxaline. Retainers were machined from tubular laminates (billets), including reinforcement by either glass or graphite fabric or filament. Fabrication of billets involves hot preimpregnation of the reinforcement fabric or filament with polymer followed by wrapping this prepreg over a heated mandrel to form a tube with the required thickness and length.

Accinelli, J. B.↗
NASA NTRS1973

Low mass rolling element for bearings

Low mass rolling elements for bearings having a high fatigue strength and high resistance to flexure fatigue are reported. The elements have a lightweight core with a hollow center or is made of a low density material. The core is plated to provide a hard surface.

Parker, R. J.↗
NASA NTRS1973

Cobalt-base alloy

A microstructurally stable, high strength cobalt based alloy for use at elevated temperatures to 2125 F was developed. The alloys are particularly directed for use in stators and other low stress components in advanced gas turbines.

Dreshfield, R. L.↗
NASA NTRS1973

Application of diffusion barriers to the refractory fibers of tungsten, columbium, carbon and aluminum oxide

A radio frequency powered ion-plating system was used to plate protective layers of refractory oxides and carbide onto high strength fiber substrates. Subsequent overplating of these combinations with nickel and titanium was made to determine the effectiveness of such barrier layers in preventing diffusion of the overcoat metal into the fibers with consequent loss of fiber strength. Four substrates, five coatings, and two metal matrix materials were employed for a total of forty material combinations. The substrates were tungsten, niobium, NASA-Hough carbon, and Tyco sapphire. The diffusion-barrier coatings were aluminum oxide, yttrium oxide, titanium carbide, tungsten carbide with 14% cobalt addition, and zirconium carbide. The metal matrix materials were IN 600 nickel and Ti 6/4 titanium. Adhesion of the coatings to all substrates was good except for the NASA-Hough carbon, where flaking off of the oxide coatings in particular was observed.

Douglas, F. C.↗
NASA NTRS1973

Application of diffusion bonding to electronic interconnection of flatpack leads

Diffusion-bonded joints between gold-plated Kovar leads and indium-plated copper circuit pads offer some advantages for electronic circuit packaging. Test results show that consistent high strength bonds stronger than the copper circuit foil are achieved by parallel-gap bonding at relatively low power settings. The bonds are basically formed by the alloying of the gold, indium and copper at the bond interface. Other low melting metals such as tin can also be used; however, tin does not offer the ease of bonding that results in consistent separation of the copper foil during pull testing. The investigation was conducted in three parts consisting of: (1) an evaluation of the physical strength of resulting bonds at ambient and elevated temperature, (2) a metallurgical analysis of bonds using scanning electron microscopy and nondispersive X-ray analysis, and (3) evaluation and development of various schemes for multiple lead flatpack bonding.

Korb, R. W.↗
NASA NTRS1972

Tensile properties of PRD-49 fiber in epoxy matrix.

Recently a high-modulus and high-strength organic fiber, identified as PRD-49-III by the manufacturer, became commercially available. To assess the fiber performance and its potential as a reinforcement for fiber composites, the tensile properties of the fiber in an epoxy matrix were determined. During this study over 6000 fiber/epoxy strands were made using the filament winding process; these strands were representative samples taken from over 60 lb of single-end fiber. The fiber uniformity, its strength distribution at room and LN2 temperature, stress-strain characteristics, and the strain rate effect on the fiber strength were evaluated.

Chiao, T. T.↗
NASA NTRS1974

New nickel-base wrought superalloy with applications up to 1253 K (1800 F)

Alloy possesses combination of high tensile strength at low and intermediate temperatures to 1033 K with good rupture strength at high temperatures to 1255 K. Alloy has promise for turbine disk application in future gas turbine engines and for wrought integrally bladed turbine wheel; thickness and weight of disk portion of wheel could be reduced.

Kent, W. B.↗
NASA NTRS1975

Controlled intermittent interfacial bond concept for composite materials

Concept will enhance fracture resistance of high-strength filamentary composite without degrading its tensile strength or elastic modulus. Concept provides more economical composite systems, tailored for specific applications, and composite materials with mechanical properties, such as tensile strength, fracture strain, and fracture toughness, that can be optimized.

Marston, T. U.↗
NASA NTRS1973

Hydrogen gas embrittlement and the disc pressure test

A disc pressure test has been used to study the influenced of a hydrogen gas environment on the mechanical properties of three high strength superalloys, Inconel 718, L-605 and A-286, in static and dynamic conditions. The influence of the hydrogen pressure, loading rate, temperature, mechanical and thermal fatigue has investigated. The permeation characteristics of Inconel 718 have been determined in collaboration with the French AEC. The results complemented by a fractographic study are consistent either with a stress-sorption or with an internal embrittlement type of mechanism.

Bachelet, E. J.↗