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Program is used in design of turbomachinery blade rows, where fluid velocities in blade to blade passage must be obtained. TURBLE requires input data on blade geometry, meridional stream-channel geometry, total flow conditions, weight flow, and inlet and outlet flow angles.
Weight and envelope dimensions of aircraft gas turbine engines are estimated within plus or minus 5% to 10% using a computer method based on correlations of component weight and design features of 29 data base engines. Rotating components are estimated by a preliminary design procedure where blade geometry, operating conditions, material properties, shaft speed, hub-tip ratio, etc., are the primary independent variables used. The development and justification of the method selected, the various methods of analysis, the use of the program, and a description of the input/output data are discussed.
The theoretical methodology used in developing an analysis for the response of turbine engine fan blades subjected to soft-body (bird) impacts is reported, and the computer program developed using this methodology as its basis is described. This computer program is an outgrowth of two programs that were previously developed for the purpose of studying problems of a similar nature (a 3-mode beam impact analysis and a multi-mode beam impact analysis). The present program utilizes an improved missile model that is interactively coupled with blade motion which is more consistent with actual observations. It takes into account local deformation at the impact area, blade camber effects, and the spreading of the impacted missile mass on the blade surface. In addition, it accommodates plate-type mode shapes. The analysis capability in this computer program represents a significant improvement in the development of the methodology for evaluating potential fan blade materials and designs with regard to foreign object impact resistance.
A procedure is presented for predicting the magnitude of the turbine inlet gas temperatures potentially achievable using first generation tungsten fiber reinforced superalloys (TFRS) turbine blades. Both uncoated blades and blades with thermal barrier coatings are considered. The thermal conductivities of two representative TFRS were measured over a range of temperatures. The results show that cooled TFRS blades may allow significantly higher gas temperatures than are possible with superalloy blades. For one design, the difference is about 150-200 K.
The three-dimensional flow in a turbomachinery blade row was approximated by correcting for streamtube convergence and radius change in the throughflow direction. The method is a fully conservative solution of the full potential equation incorporating the finite volume technique on body fitted periodic mesh, with an artificial density imposed in the transonic region to insure stability and the capture of shock waves. Comparison of results for several supercritical blades shows good agreement with their hodograph solutions. Other calculations for these profiles as well as standard NACA blade sections indicate that this is a useful scheme analyzing both the design and off-design performance of turbomachinery blading.
Two dimensional flow visualization model tests were used to substantiate the flow stability benefits derived from the use of turning vanes in the root and tip turn flow areas. Results indicate the need for corner fillets and flow injection into the acute corner formed by the intersection of the rib and simulated airfoil suction surface in order to minimize recirculation (stagnation) of flow in that region. Three dimensional flow visualization model tests verified the actual blade coolant passage design.
Six advanced technology development projects that could cut fuel consumption of future civil air transports by as much as 50 percent are highlighted. These include improved engine components; better engine design; thin short blades for turboprop aircaft; using composite primary structures for weight reduction; the use of supercritical wings, higher aspect ratio, and winglets for improved aerodynamics; active controls; and laminar flow control. The time span of each of the six efforts and NASA's expected expenditures are also discussed.
This paper describes the theoretical methodology used in developing an analysis for the response of turbine engine fan blades subjected to soft body (bird) impacts and the computer program that was developed using this methodology as its basis. This computer program is an outgrowth of two programs that were previously developed for the purpose of studying problems of a similar nature (a three-mode beam impact analysis and a multi-mode beam impact analysis). The present program utilizes an improved missile model that is interactively coupled with blade motion which is more consistent with actual observations. It takes into account local deformation at the impact area, blade camber effects, and the spreading of the impacted missile mass on the blade surface. In addition, it accommodates plate-type mode shapes. The analysis capability in this computer program represents a significant improvement in the development of the methodology for evaluating potential fan blade materials and designs with regard to foreign object impact resistance.
The residual strength of specimens with damage and the sensitivity to damage while subjected to an applied inplane compression load were determined for flatplate specimens and blade-stiffened panels. The results suggest that matrix materials that fail by delamination have the lowest damage tolerance capability. Alternate matrix materials or laminates which are transversely reinforced suppress the delamination mode of failure and change the failure mode to transverse shear crippling which occurs at a higher strain value. Several damage-tolerant blade-stiffened panel design concepts are evaluated. Structural efficiency studies conducted show only small mass penalties may result from incorporating these damage-tolerant features in panel design. The implication of test results on the design of aircraft structures was examined with respect to FAR requirements.
The Lewis Research Center spin rig was constructed to provide experimental evaluation of analysis methods developed under the NASA Engine Structural Dynamics Program. Rotors up to 51 cm (20 in.) in diameter can be spun to 16,000 rpm in vacuum by an air motor. Vibration forcing functions are provided by shakers that apply oscillatory axial forces or transverse moments to the shaft, by a natural whirling of the shaft, and by an air jet. Blade vibration is detected by strain gages and optical blade-tip motion sensors. A variety of analogy and digital processing equipment is used to display and analyze the signals. Results obtained from two rotors are discussed. A 56-blade compressor disk was used to check proper operation of the entire spin rig system. A special two-blade rotor was designed and used to hold flat and twisted plates at various setting and sweep angles. Accurate Southwell coefficients have been obtained for several modes of a flat plate oriented parallel to the plane of rotation.
Although the effects of the coriolis and buoyancy forces due to rotation on coolant-side heat transfer are generally not included in the design methods for blades, the influence of these forces could be large. Comparisons of nonrotating heat transfer data and extrapolations of available correlation for the average heat transfer coefficients with radial outflow of cooling air showed that neglecting rotation at gas turbine engine conditions result in variations in the heat transfer coefficient by as much as 45 percent. This, in effect, results in blade metal temperatures running as much as 100 F different from predicted values. This also may explain why rotating blade metal temperatures in engine tests are often higher than expected from results obtained in nonrotating cascade tests.
A typical section model is used to analytically investigate the effect of mass balancing as applied to hollow, supersonic fan blades. A procedure to determine the best configuration of an internal balancing mass to provide flutter alleviation is developed. This procedure is applied to a typical supersonic shroudless fan blade which is unstable in both the solid configuration and when it is hollow with no balancing mass. The addition of an optimized balancing mass is shown to stabilize the blade at the design condition.
A typical section model is used to analytically investigate the effect of mass balancing as applied to hollow, supersonic fan blades. A procedure to determine the best configuration of an internal balancing mass to provide flutter alleviation is developed. This procedure is applied to a typical supersonic shroudless fan blade which is unstable in both the solid configuration and when it is hollow with no balancing mass. The addition of an optimized balancing mass is shown to stabilize the blade at the design condition.
The design of turbomachinery blades requires the prevention of flutter for all operating conditions. However, flow field predictions used for aeroelastic analysis are not well understood for all flow regimes. The present research focuses on numerical solutions of the Euler and Navier-Stokes equations using an ADI procedure to model two-dimensional, transonic flow through oscillating cascades. The model prescribes harmonic pitching motions for the blade sections for both zero and nonzero interblade phase angles. The code introduces the use of a deforming grid technique for convenient specification of the periodic boundary conditions. Approximate nonreflecting boundary conditions were coded for the inlet and exit boundary conditions. Sample unsteady solutions were performed for an oscillating cascade and compared to experimental data. Also, test cases were run for a flat plate cascade to compare with the unsteady, small-perturbation, subsonic analyis. The predictions for oscillating cascades with nonzero interblade phase angle cases, which were near a resonant condition, differ from the experiment and theory. The zero degree interblade phase angle cases, which were near a resonant condition, differ from the experiment and theory. Studies on reflecting versus nonreflecting inlet and exit boundary conditions show that the treatment of the boundary can have a significant effect on the first harmonic, unsteady pressure distributions for certain flow conditions.
The design of turbomachinery blades requires the prevention of flutter for all operating conditions. However, flow field predictions used for aeroelastic analysis are not well understood for all flow regimes. The present research focuses on numerical solutions of the Euler and Navier-Stokes equations using an ADI procedure to model two-dimensional, transonic flow through oscillating cascades. The model prescribes harmonic pitching motions for the blade sections for both zero and nonzero interblade phase angles. The code introduces the use of a deforming grid technique for convenient specification of the perioidic boundary conditions. Approximate nonreflecting boundary conditons were coded for the inlet and exit boundary conditions. Sample unsteady solutions were performed for an oscillating cascade and compared to experimental data. Also, test cases were run for a flat plate cascade to compare with the unsteady, small-perturbation, subsonic analysis. The predictions for oscillating cascades with nonzero interblade phase angle cases, which were near a resonant condition, differ from the experiment and theory. The zero degree interblade phase angle cases, which were near a resonant condition, differ from the experiment and theory. Studies on reflecting versus nonreflecting inlet and exit boundary conditions show that the treatment of the boundary can have a significant effect on the first harmonic, unsteady pressure distribution for certain flow conditions.
A semivaneless turbine stator designed to eliminate blade wakes and secondary-flow accumulations of boundary-layer air was built and tested. Performance of this stator was evaluated with static pressures measured in the vaneless section and surveys of total pressure and flow angle made at the stator exit. Results are presented in terms of theoretical and experimental velocities and flow angles, boundary-layer parameters, and contours of total-pressure loss across the stator.
An investigation has been made in the Langley 16-foot high-speed tunnel to determine the propeller-section characteristics by measuring the pressure distribution on the airfoil sections of a rotating propeller. The pressures were measured at nine radial stations on an NACA 10-(3)(08)-03 design two-blade propeller. This paper presents the results of the pressure measurements in the form of normal-force and moment coefficients and covers a range of nominal angle of attack (simple blade element theory) from 0 degrees to 4 degrees for a section Mach number range of approximately 0.6 to 1.15 for the outboard stations and approximately 0.3 to 0.6 for inboard stations.
The performance benefits derived by topping a gas turbine engine with a wave engine are assessed. The wave engine is a wave rotor that produces shaft power by exploiting gas dynamic energy exchange and flow turning. The wave engine is added to the baseline turboshaft engine while keeping high-pressure-turbine inlet conditions, compressor pressure ratio, engine mass flow rate, and cooling flow fractions fixed. Related work has focused on topping with pressure-exchangers (i.e., wave rotors that provide pressure gain with zero net shaft power output); however, more energy can be added to a wave-engine-topped cycle leading to greater engine specific-power-enhancement The energy addition occurs at a lower pressure in the wave-engine-topped cycle; thus the specific-fuel-consumption-enhancement effected by ideal wave engine topping is slightly lower than that effected by ideal pressure-exchanger topping. At a component level, however, flow turning affords the wave engine a degree-of-freedom relative to the pressure-exchanger that enables a more efficient match with the baseline engine. In some cases, therefore, the SFC-enhancement by wave engine topping is greater than that by pressure-exchanger topping. An ideal wave-rotor-characteristic is used to identify key wave engine design parameters and to contrast the wave engine and pressure-exchanger topping approaches. An aerodynamic design procedure is described in which wave engine design-point performance levels are computed using a one-dimensional wave rotor model. Wave engines using various wave cycles are considered including two-port cycles with on-rotor combustion (valved-combustors) and reverse-flow and through-flow four-port cycles with heat addition in conventional burners. A through-flow wave cycle design with symmetric blading is used to assess engine performance benefits. The wave-engine-topped turboshaft engine produces 16% more power than does a pressure-exchanger-topped engine under the specified topping constraints. Positive and negative aspects of wave engine topping in gas turbine engines are identified.