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At least 721 records · Page 40
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

A MGy radiation-hardened sensor instrumentation link for nuclear reactor monitoring and remote handling

Decommissioning, dismantling and remote handling applications in nuclear facilities all require robotic solutions that are able to survive in radiation environments. Recently raised safety, radiation hardness and cost efficiency demands from both the nuclear regulatory and the society impose severe challenges in traditional methods. For example, in case of the dismantling of the Fukushima sites, solutions that survive accumulated doses higher than 1 MGy are mandatory. To allow remote operation of these tools in nuclear environments, electronics were used to be shielded with several centimeters of lead or even completely banned in these solutions. However, shielding electronics always leads to bulky and heavy solutions, which reduces the flexibility of robotic tools. It also requires longer repair time and produces extra waste further in a dismantling or decommissioning cycle. In addition, often in current reactor designs, due to size restrictions and the need to inspect very tight areas there are limitations to the use of shielding. A MGy radiation-hardened sensor instrumentation link developed by MAGyICS provides a solution to build a flexible, easy removable and small I and C module with MGy radiation tolerance without any shielding. Hereby it removes all these pains to implement electronics in robotic tools. The demonstrated solution in this poster is developed for ITER Remote Handling equipments operating in high radiation environments (>1 MGy) in and around the Tokamak. In order to obtain adequately accurate instrumentation and control information, as well as to ease the umbilical management, there is a need of front-end electronics that will have to be located close to those actuators and sensors on the remote handling tool. In particular, for diverter remote handling, it is estimated that these components will face gamma radiation up to 300 Gy/h (in-vessel) and a total dose of 1 MGy. The radiation-hardened sensor instrumentation link presented here, consists of multiple in-house developed, state-of-the-art building blocks. They have all been assessed and characterized up to a dose higher than 1 MGy. The first block in the signal chain is a smaller than 1 uV offset, low noise instrumentation amplifier that has a programmable gain between 8 and 256. This amplifier is followed by a high precision 16 bit ADC. Its main function is to digitize the amplified signal coming from the amplifier. The output of the ADC is a serial digital data stream. The next block is a 8 channel digital multiplexer. It converts the 8 digital data streams into 1 digital data stream. Hereby the instrumentation solution reduces the number of cables from 16 to 1 (8* 2 analogue differential signals). In addition, the multiplexer modules can be combined with other modules to reduce even further the number of cables. Every instrumentation solution requires a stable high precision voltage reference. Therefore also a bandgap reference has been developed and assessed under gamma irradiation. A low jitter, 10 MHz clock generator has been developed and qualified to clock the ADC and the multiplexer with high accuracy. Finally, an on-chip radiation-hard temperature sensor is also included. A complete remote, real-time test setup was prepared by MAGyICS in cooperation with Fusion for Energy to qualify the sensor instrumentation link at SCK-CEN. It is qualified by closely following the ESCC22900 space standard for electronics used in a radiation environment. The main benefit of the sensor instrumentation solution discussed here is that it can be directly employed in a MGy-level accumulated dose radiation environment, therefore it can digitize and multiplex sensor readout values early in the signal chain. Hereby the sensor values are not distorted by external interferences on the long transmission cable. Moreover it allows readout and digitize multiple low-bandwidth sensors ( pressure and temperature sensors, thermocouples, angular resolvers and LVDTs). Hence these instrumentation modules can be used to follow the trend of the digitalization in the nuclear industry. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2015

Towards a practical Johnson noise thermometer for long-term measurements in harsh environments

The impact of mechanical and chemical changes in conventional sensors such as thermocouples and resistance thermometers can be avoided by instead using temperature sensors based on fundamental thermometry. A prime example of this is Johnson noise thermometry, which is based on measurement of the fluctuations in the voltage of a resistor arising from thermal motion of charge carriers - i.e. the 'Johnson noise'. A Johnson noise thermometer never needs calibration and is insensitive to the condition of the sensor material. It is therefore ideally suited to long-term temperature measurements in harsh environments, such as nuclear reactor coolant circuits, in-pile measurements, nuclear waste management and storage, and severe accident monitoring. There have been a number of previous attempts to develop a Johnson noise thermometer for the nuclear industry, but none have reached commercial exploitation because of technical problems in practical implementation. The main challenge is to extract the tiny Johnson noise signal from ambient electrical noise influences, both from the internal amplification electronics, and from external electrical noise sources. Recent advances in electronics technology and digital signal processing techniques have opened up new possibilities for developing a viable, practical Johnson noise thermometer. We describe a project funded by the UK Technology Strategy Board (now Innovate UK) 'Developing the nuclear supply chain' call, currently underway, to develop a practical Johnson noise thermometer that makes use of innovative electronics for ultralow noise amplification and signal processing. The new electronics technology has the potential to help overcome the problems encountered with previous attempts at constructing a practical Johnson noise thermometer. An outline of the new developments is presented, together with an overview of the current status of the project. (authors)

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2015

The 14 MeV Neutron Irradiation Facility in MARIA Reactor

The MARIA reactor with thermal neutron flux density up to 3x10{sup 14} cm{sup -2} s{sup -1} and a number of vertical channels is well suited to material testing by thermal neutron treatment. Beside of that some fast neutron irradiation facilities are operated in MARIA reactor as well. One of them is thermal to 14 MeV neutron converter launched in 2014. It is especially devoted to fusion devices material testing irradiation. The ITER and DEMO research thermonuclear facilities are to be run using the deuterium - tritium fusion reaction. Fast neutrons (of energy approximately 14 MeV) resulting from the reaction are essential to carry away the released thermonuclear energy and to breed tritium. However, constructional materials of which thermonuclear reactors are to be built must be specially selected to survive intense fluxes of fast neutrons. Strong sources of 14 MeV neutrons are needed if research on resistance of candidate materials to such fluxes is to be carried out effectively. Nuclear reactor-based converter capable to convert thermal neutrons into 14 MeV fast neutrons may be used to that purpose. The converter based on two stage nuclear reaction on lithium-6 and deuterium compounds leading to 14 MeV neutron production. The reaction chain is begun by thermal neutron capture by lithium-6 nucleus resulted in triton release. The neutron and triton transport calculations have been therefore carried-out to estimate the thermal to 14 MeV neutron conversion efficiency and optimize converter construction. The usable irradiation space of ca. 60 cm{sup 3} has been obtained. The released energy have been calculated. Heat transport has been asses to ensure proper device cooling. A set of thermocouples has been installed in converter to monitor its temperature distribution on-line. Influence of converter on reactor operation has been studied. Safety analyses of steady states and transients have been done. Performed calculations and analyses allow designing the converter and formulate its operation limits and conditions. During first tested operation of the converter the 14 MeV neutron flux density was estimated to 10{sup 9} cm{sup -2} s{sup -1}, whereas fast fission neutrons inside converter achieved 10{sup 12} cm{sup -2} s{sup -1}, and thermal neutrons were reduced down to 109 cm-2 s-1. Taking into account the feasibility of almost incessant converter operation for a number of months, its arisen as one of the most powerful (in terms of fluence), currently available 14 MeV neutron source. Such a converter currently under operation in the MARIA reactor core will be presented. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Control blade degradation test under temperature gradient in steam atmosphere

The core of a boiling water reactor (BWR) consists of an array of fuel assemblies with cross-shaped control blades located between these assemblies. The typical control blade consists of a control blade sheath made of 316L-type S.S., a center pole made of 316L-type S.S., and control rods. In order to understand the degradation process of the control blade channel, control blade degradation tests were performed under various atmospheres with a temperature increase condition and in the presence of a temperature gradient. A test device was built. Four carbon heaters are set on both sides at the upper and the middle parts of the test device. The bottom ceramic part of the test device is cooled by water. Heating in the upper region and cooling at the bottom of the test piece give rise to the temperature gradient in the test piece. Temperatures of the test piece are measured by five W-Re type thermocouples placed close to the test piece. Steam carried by the argon gas is supplied from the bottom of the device and flows to the top inside a square carbon muffle in which the test piece is set. Three windows for visual observations are installed, with one located above the furnace and the others located at the back of the furnace. In the steam atmosphere with a steam flow rate of 0.0125 g/s/rod, the control blade, channel box, and fuel rods were degraded, especially at the upper part of the test piece. This result was similar to that observed in the argon atmosphere test. However, the observed degradation was rather different at a higher steam flow rate of 0.0417 g/s/rod. At the upper part of the test piece, only the control blade was degraded preferentially and did not react with the channel box wall. In contrast, the eutectic reaction of the stainless steel/boron carbide melt and zircaloy occurred at the lower part by coexisting with the relocated melt from the top part. These observations suggested the existence of a threshold condition for the control rod degradation between 0.0125 and 0.0417 g/s/rod which is significantly affected by the thickness of the oxide layer on zircaloy.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2015

Engineering scale demonstration of a prospective cast Stone process - 15584

A cementitious waste form is one of the alternatives being evaluated for Supplemental Immobilization of Hanford Low Activity Waste (LAW). Washington River Protection Solutions (WRPS) is collecting data on cementitious or pozzolanic waste forms such as Cast Stone. The goal of this project for WRPS is to obtain data on the performance of the Cast Stone waste form for immobilizing LAW. As part of the data package being assembled, an engineering-scale demonstration with non-radioactive simulants was performed at the Savannah River National Laboratory (SRNL) using the Scaled Continuous Processing Facility (SCPF) to fill a container with simulated Cast Stone grout. Legacy salt solution from previous Hanford salt waste testing was trimmed to resemble the average composition generated from the Hanford Tank Waste Operation Simulator (HTWOS) used in the screening tests. The dry blend materials, ordinary portland cement (OPC), Class F fly ash, and ground granulated blast furnace slag (GGBFS or BFS) were obtained from Lafarge North America in Pasco, WA. Over three days, the SCPF was used to fill a 6,056 liter (1600 gallon) container with simulated Cast Stone grout. The tank was instrumented with x-, y-, and z-axis thermocouples to monitor curing temperature and two formed core sampling vials. The target production rate was 5.7 L/min (1.5 gpm). This required a salt solution flow rate of approximately 3.78 L/min (1 gpm) and a premix feed rate of approximately 263 kh/h (580 lb/h). The final surface slope at a fill height of 100 cm was 2.5-3.8 cm across the 260 cm (8.5 ft) diameter tank. During processing, grout was collected from both the mixer discharge and the discharge into the tank. These samples were stored in a humid environment either in a closed box proximal to the tank or inside the laboratory. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Preparation of Waste Fingerprints for the Miscellaneous Beta Gamma Waste Feeds to the Box Encapsulation Plant at Sellafield - 16080

There are a number of legacy pond and silo storage facilities on Sellafield Site that contain a broad range of ILW arising from the early Windscale Pile and Magnox Fuel Reprocessing Programmes. The waste comprises of solid Miscellaneous Beta Gamma Waste (MBGW) from operations (including filters, containerised waste, thermocouple wire, support struts, pumps, soft wastes) and associated sludges that have arisen from the corrosion of the fuel, Magnox Swarf cladding and the MBGW. It is intended to retrieve and package this waste to meet the requirements of interim storage and final disposal in the Box Encapsulation Plant (BEP) at Sellafield. As part of this process each package must be assigned a realistic and justifiable radionuclide and material inventory. These inventories can either be assigned by radiometric measurements including the associated errors or developed by fundamental data underpinning these assessments and a 'chain of custody' approach of knowing where the waste has been and how it has evolved. The subject of this paper is concerned with the development of the waste fingerprints for these legacy waste streams. As the wastes have arisen over a ∼70 year period there have been an assortment of different working practices and developments in equipment design that have led to significant variations in the waste condition and its composition. During storage the waste items have become mixed, corroded and sludge deposits have arisen. Because of this, and that early consignment records are either incomplete or missing, the task of assigning material and radionuclide fingerprints has been very challenging. In addition, to comply with regulatory requirements the inventory assignment has to be sufficiently robust to meet the processing envelope of the encapsulation process i.e. to allow controls to be made on the amounts of reactive materials (e.g. aluminium, Magnox and uranium) that can be processed within each product and allow identification of excluded items from being consigned from the donor plants. Also, as the waste comprises actinides, fission and activation products it was noted that whilst the UK standard inventory code FISPIN10 predicts the actinides and fission products well, there was a significant discrepancy in the prediction of activation products when compared with those predicted by the specialised fusion code FISPACT. It should be noted that the use of FISPACT to predict actinides and fission products is not recommended. To address these issues, - position statements were produced for each of the waste streams that would be consigned to BEP; - gaps within the data were assessed and where possible inactive trial work was identified to address it; - material and radionuclide fingerprint justification documents were developed from the position statements based upon available data, the experimental work and justified assumptions; - where FISPIN runs were required, these were run with a modified activation data library based on the European Activation File 2010 (EAF2010) to model the activation products. This paper summarises the BEP process, discusses examples of how the material and radionuclide waste stream fingerprints have been justified by revisiting the sample data, original consignment records, engineering drawings and recent remotely operated vehicle (ROV) pond surveys and making reasoned assumptions based on operational practices and non-active experimental work. Incorporation of the EAF2010 library within the FISPIN code has offered significant benefits to BEP and indeed other plants processing mixed fission and activated wastes as it allows comparable predictions of activation products compared with that made by FISPACT and for the plant to maintain one data processing stream rather than two if it had to utilise both modelling codes. This work will underpin the inventory submission in support of the Interim Letter of Compliance (ILoC) to Radioactive Waste Management Limited (RWM). The process of examining the original records, plant operation schedules and engineering drawings has enabled removal of some of the pessimisms that have been made in previous assessments. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Time-resolved measurement of subchannel void distribution for boiling two-phase flow in 5 x 5 rod bundle at high-pressure and high-temperature

A subchannel void sensor (SCVS) was improved to acquire time-resolve boiling two-phase flow in a 5-by-5 heated rod bundle at high-pressure and high-temperature. The SCVS consists of 6-by-6 wire electrodes and 5-by-5 rod electrodes. The SCVS can acquire a time series data of local void fraction at 32 points of central subchannel region in addition to 100 points of rod surface regions between rods. The devised sensors are installed in the heated rod bundle at eight height levels to acquire two-phase flow dynamics and its development. The axial and radial power profile of the heated rod bundle are uniform, and eight pairs of sheath thermocouples are embedded on the heated rod to monitor its surface temperature distribution. The paper addresses the axial and cross-sectional distributions of void fraction at various pressure and rod bundle power conditions, which simulates an accidental condition in reactor core and in a spent fuel pool of a boiling water reactor (BWR). The experimental data are suitable to validate the computational multi-fluid dynamics (CMFD) and subchannel codes. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

Direct contact condensation experiments for clarification of S/C temperature evolution during long term steam discharge

Severe accident codes study the thermo-hydraulics of the suppression chamber with a limited numbers of nodes, generally solving mass and energy equations and assuming perfect mixing conditions. In a long station black out the effect of the quencher's design might create local phenomena (e.g. stratification, hot-spots) which are hardly predicted by the current practices, resulting in mispredictions of the containment pressure evolution. In order to understand the effect of the quencher geometry, steam mass flux, water sub-cooling and air concentration the SWAM facility (Steam Water Air Mixing) at the SIET laboratory was employed performing around twenty different experiments, in conditions close to what is expected during the Fukushima Daiichi accident. The test facility (pool and pipes) is built with polycarbonate (transparent material) to ease the acquisition of the conventional and high-speed cameras. Vertically distributed thermocouples and high-frequency pressure measurements are employed to obtain quantitative values for phenomena investigation and future CFD validations. It was shown that experiments with pure steam and relatively large diameter holes induce chugging that enhances mixing in the pool. Once chugging ceases, because of the reduced sub-cooling, a hot water layer is created in the upper part of the pool. The presence of air in the pipe induces large stratification from the condition of large subcooling because of the limited mixing introduced in the region below the pipe mouth. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Experiments and Simulation of a Borehole in Salt to Understand Heat, Brine, and Vapor Migration - 19192

Disposition of heat-generating nuclear waste (HGNW) remains a continuing technical and sociopolitical challenge. Numerous concepts for HGNW management have been proposed and examined internationally, including an extensive focus on geologic disposal. One proposed geologic material is salt because of its low permeability and viscoplastic deformation that causes self-repair of damage done to the salt by waste emplacement activities. Evaluating the safety and technical challenges of storing HGNW in a salt repository is an ongoing process involving experiments and supporting numerical simulation. Currently an experiment is underway at the Waste Isolation Pilot Plant (WIPP) to explore how the presence of a heat generating source affects phenomena such as brine migration, vapor transport, and mechanical changes to the bedded salt. A sub-horizontal heated borehole test is in progress in the underground at the WIPP that includes a centrally located 10.2 cm diameter borehole with an adjustable heater surrounded with smaller diameter boreholes instrumented with thermocouples. The central borehole contains an inflatable packer, heating block, brine sampler, and constantly flowing nitrogen gas circulation system. Air-injection tests performed in the central borehole provide pressure measurements that are used to constrain permeability of the system. The steady-state temperatures, as well as the rise and fall of temperature when the heater is cycled on and off, have been measured for up to 60 days. In the borehole, dry nitrogen gas circulation evaporates water and outflows to a desiccant container where water mass is measured daily during the experiment to quantify vapor removal. Although this test is a 'shake-down' for a planned second round of fresh borehole testing, we have gathered a rich dataset. These data allow us to build simulations using the Finite Element Heat and Mass transfer code (FEHM) to evaluate the experimental results, determine field-scale parameters, and identify code improvements to reproduce important physical processes that may not be accounted for at present. A 3-D numerical mesh, built using LaGrit software (lagrit.lanl.gov; Miller et al., 2007), includes increasing resolution around the central borehole. Modeling of the experiment allows for determining the local thermal conductivity and permeability of any damaged bedded salt around the borehole, where damage from drilling may change the permeability, porosity and saturation conditions, by parameter testing and inverse methods. Additionally, assumptions about brine and vapor flow and transport are being tested by comparing measured and simulated results. The combination of experimental data and model results provide additional data to help support the safety case for safe and effective HGNW disposition in bedded salt formations. Initial results from this experiment show that water flow into the borehole is within previous experimental results. Further, we have found that the design of the heater block is restricting energy to flow into the rock salt. Thus, this test has proven useful in design of the next generation experiment where infrared heating may be used to bypass issues caused by air gaps located around the current stainless steel block heater. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2019

Development of an Experimental Approach for Thermal Testing in Bedded Salt - 19431

Safe and permanent isolation of used nuclear fuel (UNF) and high-level nuclear waste (HLW) is an integral component of the cradle-to-grave philosophy of radioactive waste management. Out of the multitude of rock types considered for the permanent deep disposal of nuclear waste (tuff, shale, granite, clay, and salt), salt has received significant interest particularly because of the advantage offered by salt as an impermeable and dry medium with self-sealing properties. The concept of HLW disposal in salt has been investigated through several testing campaigns in the U.S. and in Germany. Serval knowledge gaps still exist in our understanding of how brine is generated and how it transports under heat generating conditions. These knowledge gaps limit our ability to build a robust safety case for the disposal of heat generating waste in salt. The current manuscript reports on efforts performed to develop a field-testing campaign to study brine and water vapor migration in heated salt. The paper summarizes initial work done in a phased thermal testing program in bedded salt at the Waste Isolation Pilot Plant (WIPP), Carlsbad, New Mexico. The testing to date has been focused on existing boreholes and is being used to 'shakedown' the process for implementation of a more refined testing program that will be implemented in freshly drilled boreholes planned for FY2019. We designed and deployed a heater assembly that consisted of a packer, borehole deformation gauge, heater block, a network of thermocouples, and a pressure transducer setup to measure in situ temperature and pressure. The assembly was deployed in an existing borehole and several heating and cooling experiments were performed to test the performance of the different instruments fielded. We report on the results obtained for brine generation as a function of time and heating and cooling cycles and temperature evolution in the rock salt. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2019

Assessing the Success of Shipping High Burn-Up Sister Rods from ORNL to PNNL - 19456

The U.S. Department of Energy's (DoE's) Used Fuel Disposition Campaign (UFDC), in collaboration with the U.S. Nuclear Regulatory Commission and the commercial nuclear industry have initiated a group of projects to obtain data to support the enhancement of the technical bases for the extended storage and transportation of high-burnup (HBU) (>45 GWd/MTU) spent nuclear fuel (SNF). Under this overall effort, a U.S. Nuclear Regulatory Commission-licensed storage cask was loaded with Thirty-Two (32) HBU SNF assemblies. The cask was modified to allow radial and axial temperature profiles to be measured using thermocouple lances inserted through the lid. Twenty-five (25) rods from similar assemblies of similar claddings, in-reactor placement, and burnup histories (herein called 'sister rods') have been shipped from the North Anna Nuclear Power Plant and are currently being nondestructively tested at Oak Ridge National Laboratory (ORNL). To meet UFD's research objectives, testing on ten (10) of these rods is required to be performed at Pacific Northwest National Laboratory (PNNL). Although the twenty-five rods were originally received at ORNL in the 10-160B, the PNNL facility that would need to receive the ten (10) rods did not have an active history with using the 10-160B. This paper first identifies and summarizes various criteria and evaluations used in helping to select which package will be used for the shipment of the ten (10) sister rods to PNNL (i.e., Bases on why the NACLWT was chosen). With the shipment scheduled to be complete, identified potential concerns, issues, lessons learned, and transportation summary documents were studied (post-shipment). The adequacy of the criteria and evaluations used to choose the NAC-LWT were accessed to determine their adequacy. The results show the criteria were adequate. However, it was noted that DOE Order 460.2A, DOE M 460.2-1A, and DOE G 460.2-1 have differences in the terminology and scope, resulting in clarity issues and differences in regulatory interpretation. Since one-of-a kind spent fuel shipments are uncommon, the topic will be significant interest to people who work in radioactive material packaging and transportation. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Investigation of nuclear graphite emissivity behaviors at various temperatures and oxidation degrees - 18763

Air Ingress into the primary loop is generally considered as one of the most likely severe accidents that could occur in High Temperature Gas-cooled Reactors (HTGRs). With air ingress, the graphite materials would be oxidized resulting in decreased graphite structure strength and release of harmful gases. As the main passive heat transfer mechanism during air ingress, heat transfer by radiation has high efficiency due to high temperature fuels in HTGRs. However, it is found that oxidation of fuel cladding affects the radiation heat transfer of graphite components. The purpose of the current study is to propose an empirical model that predicts the normal spectral emissivity ({lambda}=1.55 {mu}m) of the IG-110 at various temperatures and oxidation degrees. In this study, the emissivities of IG-110 at 0.0 burn-off, 4.44% burn-off and 8.90% burn-off were measured by employing IR thermometer and K-type thermocouples at four different temperatures corresponding to 600 deg. C, 700 deg. C, 800 deg. C and 900 deg. C. An empirical model of the spectral emissivity as a function of temperature and oxidation degree was proposed and validated against experimental data. In addition, the emissivity measurements revealed that, during air ingress, HTGRs would experience degraded radiating heat transfer due to graphite oxidation over certain temperature range. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2017

Assessment of sensor technologies for advanced reactors - 250

This paper provides an assessment of sensor technologies and a determination of measurement needs for advanced reactors (AdvRx). It is a summary of a study performed to provide the technical basis for identifying and prioritizing research targets within the instrumentation and control (I and C) Technology Area under the Department of Energy's (DoE's) Advanced Reactor Technology (ART) program. The study covered two broad reactor technology categories: High Temperature Reactors and Fast Reactors. The scope of 'High temperature reactors' included Gen IV reactors whose coolant exit temperatures exceed about {approx}650 deg. C and are moderated (as opposed to fast reactors). To bound the scope for fast reactors, this report reviewed relevant operating experience from US-operated Sodium Fast Reactor (SFR) and relevant test experience from the Fast Flux Test Facility (FFTF). For high temperature reactors the study showed that in many cases instrumentation have performed reasonably well in research and demonstration reactors. However, even in cases where the technology is 'mature' (such as thermocouples), HTGRs can benefit from improved technologies. Current HTGR instrumentation is generally based on decades-old technology and adapting newer technologies could provide significant advantages. For sodium fast reactors, the study found that several key research needs arise around (1) radiation-tolerant sensor design for in-vessel or in-core applications, where possible non-invasive sensing approaches for key parameters that minimize the need to deploy sensors in-vessel, (2) approaches to exfiltrating data from in-vessel sensors while minimizing penetrations, (3) calibration of sensors in-situ, and (4) optimizing sensor placements to maximize the information content while minimizing the number of sensors needed. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2017

Enhanced micro-pocket fission detector for high temperature reactor evaluations - 259

A collaboration between the Idaho National Laboratory (INL), the Kansas State University (KSU), and the French Atomic Energy Agency, Commissariat a l'energie Atomique et aux Energies Alternatives, (CEA), has been initiated by the Nuclear Energy Enabling Technologies (NEET) Advanced Sensors and Instrumentation (ASI) program for developing and testing High Temperature Micro-Pocket Fission Detectors (HT MPFD), which are compact fission chambers capable of simultaneously measuring thermal neutron flux, fast neutron flux and temperature within a single package for temperatures up to 800 deg. C. The MPFD technology utilizes small, multi-purpose, robust, in-core fission chambers and can be configured with a thermocouple. The small size, variable sensitivity, and increased accuracy of the MPFD technology represent a revolutionary improvement over current methods used to support irradiations in US Material Test Reactors (MTRs). Previous research conducted through NEET ASI has shown that the MPFD technology could be made robust and was successfully tested in a reactor core. In addition, the accomplishments of this project have attracted independent funding from other Department of Energy Office of Nuclear Energy (DOE-NE) programs for MTR irradiations of the MPFD technology. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

CFD Verification and Validation of Wire-Wrapped Pin Assemblies

TerraPower is participating in a cooperative project among industry, the national lab system, and academia to perform Verification and Validation (V and V) of Computational Fluid Dynamics (CFD) methods for predicting the flow and heat transfer within liquid-metal-cooled nuclear fuel assemblies with wire-wrapped fuel pins. This project, consisting of both experimental and numerical components, uses surrogate fluids and electrically heated fuel pins to substitute for the liquid metal coolant and the nuclear heat source. The experiments include both unheated assemblies to measure the flow velocities with Laser Doppler Velocimetry (LDV) and Particle Image Velocimetry (PIV), as well as heated assemblies to measure the temperatures of the fluid and the simulated fuel pins with thermocouples. Both sets of experiments also measure the pressure at multiple locations in the system. The numerical component of this work involves high-fidelity Large-Eddy Simulation (LES) modeling and industry-standard Reynolds-Averaged Navier-Stokes (RANS) modeling of the experiments. Furthermore, the experiments and simulations will be conducted on two duct geometries: the first is a non-deformed hexagonal duct that has flat internal duct faces that represents a beginning of life geometry. The other is a deformed duct where the internal hexagonal flow area enlarges then decreases along the axial height to represent the changes that occur to the duct geometry from pressure and irradiation effects in the core. This paper describes the methods and results of the industrial, RANS-based CFD code verification, solution verification, and solution validation. The V and V simulations are being performed for the following experiment test geometries: - Isothermal non-deformed bundle; - Heated non-deformed bundle; - Isothermal deformed bundle; - Heated deformed bundle. These flows have been computed at first with the pre-test design specifications, without the aid of any experimental results. Later, post-test calculations will be performed incorporating the actual test conditions and input from some of the experimental results. These RANS simulations of helically wire-wrapped fuel assemblies employ meshes of bare pins without the wire-wrap in the bundle. The effect of wire-wrap on the flow is accounted for by introducing a momentum source into the governing fluid equations. The momentum source is only applied to cells corresponding to the location of the wire-wrap, and its components in each cell are based on the local flow field. This methodology simplifies the geometry and mesh generation and reduces the cell count, while still capturing the effects of the wire-wrap. The momentum source approach is used for all of the assembly simulations performed in this study. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Distributed Temperature Sensing within a 19-pin Wire-Wrapped Fuel Bundle Model

It has always been difficult to measure local temperature and flow velocity within fuel bundle geometries because of their complex and compact layouts. High-resolution mapping of the flow field is especially challenging. High-resolution data is typically obtained using optical instruments but optical access to the interior regions of a bundle is severely limited. Velocity fields within fuel bundle models have been mapped with particle image velocimetry (PIV), an optical technique that employs lasers and cameras. Optical access to the bundle interior is obtained using transparent materials and matching the refractive index of the physical structures with that of the fluid. Testing is necessarily isothermal because refractive indices vary with temperature. However, the ultimate aim of such studies is understanding fluid dynamics and heat transfer within real reactors and so flow field mapping under nonisothermal conditions is of particular interest. Temperature fields can be mapped at high-resolution using laser-induced fluorescence (LIF). However, as an optical technique it is unsuitable for nonisothermal liquid flows. This is due to the same sort of optical distortion that restricts PIV. It is also unsuitable for opaque fluids and setups with restricted optical access. Fiber optic distributed temperature sensing (DTS) offers a high-resolution alternative that does not rely upon imaging. A single sensor can map temperature fields at resolutions far exceeding that achievable with conventional sensors such as thermocouples. Though fiber optic sensors cannot match the spatial resolution and bandwidth of LIF, they are suitable for nonisothermal and opaque flows. And though fibers are physical probes that perturb the flow, they can be strung across complex geometries to provide data in regions lacking the optical access necessary for techniques like LIF. Distributed temperature sensing has the potential to provide fuel bundle temperature data of a type that cannot be obtained with optical methods or conventional sensors. This paper reports on preliminary results of efforts to use fiber optic distributed temperature sensors in a fuel bundle model. We are conducting a feasibility study exploring implementation issues such as strain control in the mounting configuration and signal noise associated with flow-induced vibration. We describe here the setup and present preliminary data from our first phase testing with stagnant flow. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Statistical Analysis in Support of Fuel Temperature Control in the Advanced Gas Reactor Experiments

There are four completed tests among a series of Advanced Gas Reactor (AGR) irradiation experiments that are being conducted within the Advanced Reactor Technologies (ART) Fuel Development and Qualification Program. The main objectives of the fuel experimental campaigns are to provide the necessary data on fuel performance to support fuel process development, qualify a fuel design and fabrication process for normal operation and hypothetical accident conditions, and support development and validation of fuel performance and fission product transport models and codes. Since this tri-structural isotropic fuel is qualified to be used in high temperature gas-cooled reactors (HTGRs), it is essential that the testing conditions of fuel irradiations are designed to mimic those in the conceptual gas reactors. As a result, temperatures of the AGR test fuel have to be maintained within a specified range that is typical of the HTGRs. In each AGR capsule, the test fuel temperature is controlled independently using a variable fraction neon and helium gas mixture that fills the gap volume for each capsule. The temperature as measured by a thermocouple (TC) terminated in the graphite holder (which houses fuel compacts) is used as a feedback for the gas flow controllers. Direct temperature measurement for fuel compacts is not possible because contact between a TC head and fuel particle could lead to undesirable failures. Therefore, an ABAQUS-based finite element thermal model was created to predict the daily average fuel temperatures during the entire irradiation period. It is well-known that extended exposure to neutron irradiation and high temperatures leads to changes in geometries of fuel compacts and graphite holder, which results in changes of the gas gap, leading to a change in the relationship between TC and fuel temperatures. In addition, TCs are expected to drift and sometimes fail under irradiation conditions. These facts make maintaining test fuel temperature within a specified range challenging. This paper describes how the regression analysis methods are used in conjunction with calculated fuel temperatures from early irradiation periods (when the irradiation effect is relatively small) to effectively control fuel temperature for the remaining irradiation (when the irradiation effect became profound). This is particularly important in the event when all TCs in a capsule fail.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Single Rod Reflood Quenching Experiments with Simulated Decay Heat for Accident-Tolerant Fuel Claddings

The Loss-of-Coolant Accident (LOCA) is a hypothetical situation which includes a sudden loss of coolant, overheating of fuel rods, and emergency coolant injection. This situation could be modeled as a quenching process of cladding material into the coolants, a reverse process of boiling the coolants. The KAERI have been developing a CrAl-coating type Accident-Tolerant Fuel (ATF) claddings to enhance safety margin in such severe accident situations and evaluations for the performance in various aspects are on process. We established a single-rod type reflood quenching experiment setup to simulate the LOCA process. Unlike other conventional quenching experiment setup, our experiment setup is capable of heating during the reflooding process, simulating the decay heat in the real core. We installed heaters and thermocouples (TC) inside the cladding specimens to minimize any disturbances on the interfacial layer during the experiment. Currently the setup is on test run and we present experiment data and verification with conventional Zircaloy-4 claddings. We are going to conduct the reflood quenching experiment with KAERI's CrAl-coated ATF claddings to evaluate the cooling performances.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗