Results for “Fan” — Page 40

NASA NTRS1983

A compact inflow control device for simulating flight fan noise

Inflow control device (ICD's) of various shapes and sizes have been used to simulate inflight fan tone noise during ground static tests. A small, simple inexpensive ICD design was optimized from previous design and fabrication techniques. This compact two-fan-diameter ICD exhibits satisfactory acoustic performance characteristics without causing noise attenuation or redirection. In addition, it generates no important new noise sources. Design and construction details of the compact ICD are discussed and acoustic performance test results are presented.

Homyak, L.↗

NASA NTRS1983

Dynamic characteristics of the 40- by 80-/80- by 120-foot wind tunnel drive fan blades

The existing 40- by 80-Foot Wind Tunnel at Ames Research Center is being modified to upgrade and expand the research capabilty of the facility. The modification project includes an enhancement of the wind-tunnel drive power capability by installing large capacity electric motors and new drive fans to attain higher airspeeds in the existing 40- by 80-ft test section. It also involves the constructin of a new tunnel leg which includes a larger 80-- by 120-ft test section. The 40-by 80-ft test section will have a maximum airspeed approaching 300 knots. It was previously limited to about 200 knots. The maximum airspeed of the 80- by 120-ft test section will be about 100 knots. Becaue of the critical nature of the drive fans in the operation of the facility, an extensive effort was undertaken to verify, for each blade-retention system, its structural integrity and its dynamic characteristics.

Warmbrodt, W.↗

NASA NTRS1984

Flutter of swept fan blades

The effect of sweep on fan blade flutter is studied by applying the analytical methods developed for aeroelastic analysis of advance turboprops. Two methods are used. The first method utilizes an approximate structural model in which the blade is represented by a swept, nonuniform beam. The second method utilizes a finite element technique to conduct modal flutter analysis. For both methods the unsteady aerodynamic loads are calculated using two dimensional cascade theories which are modified to account for sweep. An advanced fan stage is analyzed with 0, 15 and 30 degrees of sweep. It is shown that sweep has a beneficial effect on predominantly torsional flutter and a detrimental effect on predominantly bending flutter. This detrimental effect is shown to be significantly destabilizing for 30 degrees of sweep.

Kielb, R. E.↗

NASA NTRS1984

Fan noise reduction achieved by removing tip flow irregularities behind the rotor - forward arc test configurations

The noise source caused by the interaction of the rotor tip flow irregularities (vortices and velocity defects) with the downstream stator vanes was studied. Fan flow was removed behind a 0.508 meter (20 in.) diameter model turbofan through an outer wall slot between the rotor and stator. Noise measurements were made with far-field microphones positioned in an arc about the fan inlet and with a pressure transducer in the duct behind the stator. Little tone noise reduction was observed in the forward arc during flow removal; possibly because the rotor-stator interaction noise did not propagate upstream through the rotor. Noise reductions were maded in the duct behind the stator and the largest decrease occurred with the first increment of flow removal. This result indicates that the rotor tip flow irregularity-stator interaction is as important a noise producing mechanism as the normally considered rotor wake-stator interaction.

Dittmar, J. H.↗

NASA NTRS1983

Fabrication and quality assurance processes for superhybrid composite fan blades

The feasibility of fabricating full-scale fan blades from superhybrid composites (SHC) for use large, commercial gas turbine engines was evaluated. The type of blade construction selected was a metal-spar/SHC-shell configuration, in which the outer shell was adhesively bonded to a short, internal, titanium spar. Various aspects of blade fabrication, inspection, and quality assurance procedures developed in the investigation are described. It is concluded that the SHC concept is feasible for the fabrication of prototype, full-scale, metal-spar/SHC-shell fan blades that have good structural properties and meet dimensional requirements.

Lark, R. F.↗

NASA NTRS1983

Effects of vane/blade ratio and spacing on fan noise, volume 1

The noise characteristics of a high-speed fan were studied. The experimental investigation was carried out on a 50.8 cm (20 in.) diameter scale model fan stage in an anechoic chamber with an inflow turbulence control screen installed. The forty-four blade rotor was tested with forty-eight vane and eighty-six vane stator rows, over a range of aixal rotor-stator spacings from 0.5 to 2.3 rotor tip chords. A two-dimensional strip theory model of rotor-stator interaction noise was employed to predict the measured tone power level trends, and good overall agreement with measured trends was obtained.

Gliebe, P. R.↗

NASA NTRS1985

Flutter of swept fan blades

The effect of sweep on fan blade flutter is studied by applying the analytical methods developed for aeroelastic analysis of advance turboprops. Two methods are used. The first method utilizes an approximate structural model in which the blade is represented by a swept, nonuniform beam. The second method utilizes a finite element technique to conduct modal flutter analysis. For both methods the unsteady aerodynamic loads are calculated using two dimensional cascade theories which are modified to account for sweep. An advanced fan stage is analyzed with 0, 15 and 30 degrees of sweep. It is shown that sweep has a beneficial effect on predominantly torsional flutter and a detrimental effect on predominantly bending flutter. This detrimental effect is shown to be significantly destabilizing for 30 degrees of sweep.

Kielb, R. E.↗

NASA NTRS1986

Mass balancing of hollow fan blades

A typical section model is used to analytically investigate the effect of mass balancing as applied to hollow, supersonic fan blades. A procedure to determine the best configuration of an internal balancing mass to provide flutter alleviation is developed. This procedure is applied to a typical supersonic shroudless fan blade which is unstable in both the solid configuration and when it is hollow with no balancing mass. The addition of an optimized balancing mass is shown to stabilize the blade at the design condition.

Kielb, R. E.↗

NASA NTRS1985

The STOL performance of a two-engine, USB powered-lift aircraft with cross-shafted fans

The short takeoff and landing capabilities that characterize the performance of powered-lift aircraft are dependent on engine thrust and are, therefore, severely affected by loss of an engine. This paper shows that the effects of engine loss on the short takeoff and landing performance of powered-lift aircraft can be effectively mitigated by cross-shafting the engine fans in a twin-engine configuration. Engine-out takeoff and landing performances are compared for three powered-lift aircraft configurations: one with four engines, one with two engines, and one with two engines in which the fans are cross-shafted. The results show that the engine-out takeoff and landing performance of the cross-shafted two-engine configuration is significantly better than that of the two-engine configuration without cross-shafting.

Stevens, V. C.↗

NASA NTRS1986

Experimental investigation of unsteady fan flow interaction with downstream struts

In the present study of the unsteady pressure field produced on fan rotor blades by interaction with downstream struts, a single stage, low speed axial-flow fan was instrumented with blade-mounted high frequency pressure transducers. In addition, stationary pressure problems were used to map out the flowfield. Fluctuating pressure measurements are presented for blade midspan and 85-percent span on both the suction and pressure surfaces of the rotor blades at several positions of the downstream struts, and for two different flow coefficients. The strut is found to produce an effect on the unsteady pressure field on the rotor blades; this effect exceeds that due to the stator at design rotor-stator-strut spacing, but it rapidly declines as the struts are moved downstream.

Ng, W. F.↗

NASA NTRS1986

Mass balancing of hollow fan blades

A typical section model is used to analytically investigate the effect of mass balancing as applied to hollow, supersonic fan blades. A procedure to determine the best configuration of an internal balancing mass to provide flutter alleviation is developed. This procedure is applied to a typical supersonic shroudless fan blade which is unstable in both the solid configuration and when it is hollow with no balancing mass. The addition of an optimized balancing mass is shown to stabilize the blade at the design condition.

Kielb, R. E.↗

NASA NTRS1986

Dynamic response and stability of a composite prop-fan model

Results are presented for blade response and stability during wind tunnel tests of a 62.2 cm diameter model of a prop-fan, advanced turboprop, with swept graphite/epoxy composite blades. Measurements of dynamic response were made with the rotor mounted on an isolated nacelle, with varying tilt for nonuniform inflow, at flow speeds from 0.36 to 0.9 Mach number. The blade displayed no instabilities over the operating range tested, up to 0.9 Mach number and 10,000 RPM. Measurements are compared with those for other prop-fan models of both solid metal and graphite composite construction. The swept composite blade had less response than an unswept composite blade. Composite blades had more response than metal blades. Measurements are compared with theoretically based predictions. The 1-P blade response was significantly overpredicted using unimproved methods and somewhat overpredicted using improved methods. Unexpectedly high 2-P strain levels were measured and suggest the presence of nonlinear effects on blade response.

Smith, A. F.↗

NASA NTRS1985

Advanced Prop-fan Engine Technology (APET) single- and counter-rotation gearbox/pitch change mechanism

The preliminary design of advanced technology (1992) turboprop engines for single-rotation prop-fans and conceptual designs of pitch change mechanisms for single- and counter-rotation prop-fan application are discussed. The single-rotation gearbox is a split path, in-line configuration. The counter-rotation gearbox is an in-line, differential planetary design. The pitch change mechanisms for both the single- and counter-rotation arrangements are rotary/hydraulic. The advanced technology single-rotation gearbox yields a 2.4 percent improvement in aircraft fuel burn and a one percent improvement in operating cost relative to a current technology gearbox. The 1992 counter-rotation gearbox is 15 percent lighter, 15 percent more reliable, 5 percent lower in cost, and 45 percent lower in maintenance cost than the 1992 single-rotation gearbox. The pitch controls are modular, accessible, and external.

Reynolds, C. N.↗

NASA NTRS1986

Fabrication and quality assurance processes for superhybrid composite fan blades

The feasibility of fabricating full-scale fan blades from superhybrid composites (SHC) for use large, commercial gas turbine engines was evaluated. The type of blade construction selected was a metal-spar/SHC-shell configuration, in which the outer shell was adhesively bonded to a short, internal, titanium spar. Various aspects of blade fabrication, inspection, and quality assurance procedures developed in the investigation are described. It is concluded that the SHC concept is feasible for the fabrication of prototype, full-scale, metal-spar/SHC-shell fan blades that have good structural properties and meet dimensional requirements.

Lark, R. F.↗

NASA NTRS1987

Results of acoustic tests of a Prop-Fan model

Results of acoustic tests in a low speed open jet anechoic wind tunnel are presented for a counter rotation Prop-Fan model. The model tested had 5 front and 5 rear rotor blades with swept planform. Noise spectra are presented showing the influence of operating and configuration variables such as: (1) power absorption, (2) tip speed, (3) rotor-rotor spacing, (4) power split between the front and rear blade rows, (5) variation of the RPM ratio between front and rear blade rows, (6) tractor versus pusher (pylon effects), and (7) angle of attack. In addition to model scale results, calculated levels derived from test are presented showing the influence of the above variables on Effective Perceived Noise Level of a 13.1 ft diameter Prop-Fan at a flyover distance of 1500 ft. It was found that the strongest effects are caused by tip speed and power absorption. A significant finding was that there is an optimum operating tip speed for minimum noise for a given power absorption. Effects of other parametric variations are generally small but measurable. In order to minimize noise to meet airplane certification limits, operation at moderate tip speeds and power absorption is shown to be desirable. Accuracy of predicted Effective Perceived Noise Level is shown to be good with the best accuracy in the 590 to 670 ft/sec tip speed range.

Metzger, F.B.↗

NASA NTRS1988

Measuring Fan-Blade-Tip Displacements

Magnets and Hall-effect transducers used to monitor tip-to-shroud clearances. Mounting permanent magnet in end of fan blade and monitoring tip-to-shroud distance by use of output of Hall-effect transducers affixed to surface of shroud. Transducers provide real-time information. By placing magnets in each fan-blade tip, complete set monitored sequentially as each blade rotates past sensor. Application in many rotating machines, providing surrounding materials nonmagnetic and temperatures not severe.

Berry, Robert F., Jr.↗

NASA NTRS1987

Analysis of 7- X 10-foot high speed wind tunnel shaft loads in support of fan blade failure investigation

This is a report of the investigation of the High-Speed 7- X 10-Foot Wind Tunnel at NASA Langley Research Center, which experienced a catastrophic failure of all 18 Sitka spruce fan blades during operation at 0.8 Mach number on 2 July 1985. The High-Speed Tunnel, a closed-circuit/single-return atmospheric wind tunnel, had been operated since 1945 to support a wide range of subsonic aerodynamic tests and studies. The failed blade set had been in use since 1975. In addition to blade loss, the most significant damage was a bent main drive shaft for a total estimated damage loss of 1.7 million dollars. An analysis of the natural frequency characteristics as well as loads, reactions, stresses, and deflections of the fan drive system resulting from steady-state and dynamic loads due to unbalance was performed. Transient load cases were simulated by step input and ramp input loading functions intended to simulate the loss of one to nine blades (maximum unbalance forces).

Faison, Richard W.↗

NASA NTRS1987

Aerodynamic performance of a scale-model, counter-rotating unducted fan

The aerodynamic performance of a scale model, counter-rotating unducted fan has been determined and the results are discussed. Experimental investigations were conducted using the scale model propulsor simulator and uniquely shaped fan blades. The blades, designed for a high disk loading at Mach 0.72 at 35,000 feet altitude maximum climb condition are aft-mounted on the simulator in a pusher configuration. Data are compared with analytical predictions at the design point and show good agreement.

Sullivan, Thomas J.↗