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At least 721 records · Page 40

Influence of extended exposure in space on mechanical properties of high-toughness graphite-epoxy composite material (A0019)

Graphite-epoxy composites are promising candidates for structural use in space vehicles because of their high strength and elastic modulus properties. The problem of low fracture toughness was solved by use of recently developed techniques of intermittent interlaminar bonding. Before this material can be adapted for space use, however, confidence must be gained that its mechanical properties are not degraded by exposure to the space environment. The objective of this experiment is to test the effect of extended exposure to a space environment on the mechanical properties of a specially toughened T300/5208 graphite-epoxy composite material. Specimens made by recently developed techniques of intermittent interlaminar bonding will be exposed and afterward tested for fracture toughness, tensile strength, and elastic modulus. The approach of this experiment is to provide a frame on which the specimens can be mounted with their flat sides normal to the Long Duration Exposure Facility radius, each specimen with an unobstructed exposure of about 2 pi sr. The specimens will be mounted so that they neither fracture from high stress nor fail from excessive heating during launch and return.

Felbeck, D. K.↗

Human exposure in low Earth orbit

Human exposure to trapped electrons and protons in low Earth orbit (LEO) is evaluated on a basis of a simple approximation of the human geometry for spherical shell shields of varying thickness. A data base is presented that may be used to make preliminary assessment of the impact of radiation exposure constraints on human performance. Detailed shielding studies should be performed before final design considerations. A sample impact assessment is discussed on the basis of presently accepted allowable exposure limits. A brief discussion is given on the anticipated impact of an ongoing reassessment of allowable exposure limits.

Wilson, J. W.↗

Computer subroutines for estimation of human exposure to radiation in low Earth orbit

Computer subroutines to calculate human exposure to trapped radiations in low Earth orbit (LEO) on the basis of a simple approximation of the human geometry by spherical shell shields of varying thickness are presented and detailed. The subroutines calculate the dose to critical body organs and the fraction of exposure limit reached as a function of altitude of orbit, degree of inclination, shield thickness, and days in mission. Exposure rates are compared with current exposure limits.

Cucinotta, F. A.↗

Strength of graphite/epoxy bolted wing-skin splice specimens subjected to outdoor exposure under constant load and yearly fatigue loading

The results of an experimental study to provide long-term durability data on detailed full-scale graphite/epoxy wing-skin joint designs under environmental exposure and cyclic loading associated with commercial transport aircraft are reported. The specimens consisted of a single-row bolt configuration fabricated from T300/5208 and a double-row bolt configuration fabricated from T300/5209. The unpainted specimens were exposed to the outdoor environment under a sustained tensile load, and at yearly intervals, they were subjected to fatigue loading. Experimental results showed a slight reduction in residual tensile strength for both graphite/epoxy joints under the exposure times and fatigue loadings reported. A 7.5-percent decrease in residual strength was observed for the T300/5208 single-row joint after 5 years exposure and two lifetimes of fatigue loading. A 5.3-percent decrease in residual strength was observed for the T300/5209 double-row joint after 7 years exposure and 2.8 lifetimes of fatigue loading. The 5208 epoxy material was more susceptible to degradation by ultraviolet radiation than the 5209 epoxy material.

Wichorek, G. R.↗

Effect of long-term exposure to Low Earth Orbit (LEO) space environment

Data obtained from components and materials from the Solar Maximum Mission satellite are presented and compared to data for similar materials obtained from the Advanced Composite Materials Exposure to Space Experiment (ACOMEX) flown on Shuttle mission STS-41G. In addition to evaluation of surface erosion and mass loss that may be of importance to very long-term missions, comparisons of solar absorptance and thermal emittance measurements for both long and short term exposures were made. Although the ratio of absorptance over emittance can be altered by proper choice of materials to ensure a proper operating environment for the spacecraft, once the thermal design is established, it is important that the material properties not change in order to maintain the operating environment for many payload and bus items such as electronics, batteries, fuel, etc. However, data presented show significant changes after short exposure in low Earth environment. Moreover, the measured changes are shown to differ according to the manner of exposure, i.e., normal or oblique, which also affects the resultant eroded surface morphology. These results identify constraints to be considered in development of flight experiments or laboratory testing.

Zimcik, D. G.↗

Single-Exposure Long-Equivalent-Wavelength Interferometry

Proposed single-exposure technique for producing long-equivalent-wavelength interferograms (LEWI's) involves use of photographic film to record two-wavelength interferogram nonlinearly in single exposure. Nonlinearity required to produce difference-spatial-frequency Fourier component containing LEWI information obtained by adjusting exposure so it falls on nonlinear portion of sensitivity curve of film. After two-wavelength interferogram recorded, film developed in conventional manner. Possible to use LEWI's to measure surface contours of such objects as human corneas, not expected to remain stationary for two exposures. Commercial interferogram-processing computer programs used to convert LEWI's into topographical representations of surfaces.

Hochberg, Eric B.↗

Environmental exposure effects on composite materials for commercial aircraft

A study was conducted to determine the effects of long term flight and ground exposure on three commercially available graphite-epoxy material systems: T300/5208, T300/5209, and T300/934. Sets of specimens were exposed on commercial aircraft and ground racks for 1, 2, 3, 5, and 10 years. Inflight specimen sites included both the interior and exterior of aircraft based in Hawaii, Texas, and New Zealand. Ground racks were located at NASA-Dryden and the above mentioned states. Similar specimens were exposed to controlled lab conditions for up to 2 years. After each exposure, specimens were tested for residual strength and a dryout procedure was used to measure moisture content. Both room and high temperature residual strengths were measured and expressed as a pct. of the unexposed strength. Lab exposures included the effects of time alone, moisture, time on moist specimens, weatherometer, and simulated ground-air-ground cycling. Residual strengths of the long term specimens were compared with residual strengths of the lab specimens. Strength retention depended on the exposure condition and the material system. Results showed that composite materials can be successfully used on commercial aircraft if environmental effects are considered.

Hoffman, Daniel J.↗

Passive exposure of Earth radiation budget experiment components LDEF experiment AO-147: Post-flight examinations and tests

The Passive Exposure of Earth Radiation Budget Experiment Components (PEERBEC) experiment of the Long Duration Exposure Facility (LDEF) mission was composed of sensors and components associated with the measurement of the earth radiation budget (ERB) from satellites. These components included the flight spare sensors from the ERB experiment which operated on Nimbus 6 and 7 satellites. The experiment components and materials as well as the pertinent background and ancillary information necessary for the understanding of the intended mission and the results are described. The extent and timing of the LDEF mission brought the exposure from solar minimum between cycles 21 and 22 through the solar maximum of cycle 22. The orbital decay, coupled with the events of solar maximum, caused the LDEF to be exposed to a broader range of space environmental effects than were anticipated. The mission spanned almost six years concurrent with the 12 year (to date) Nimbus 7 operations. Preliminary information is presented on the following: (1) the changes in transmittance experienced by the interference filters; (2) the results of retesting of the thermopile sensors, which appear to be relatively unaffected by the exposure; and (3) the results of the recalibration of the APEX cavity radiometer. The degradation and recovery of the filters of the Nimbus 7 ERB are also discussed relative to the apparent atomic oxygen cleaning which also applies to the LDEF.

Hickey, John R.↗

Solar exposure of LDEF experiment trays

Exposure to solar radiation is one of the primary causes of degradation of materials on spacecraft. Accurate knowledge of solar exposure is needed to evaluate the performance of materials carried on the Long Duration Exposure Facility (LDEF) during its nearly 6 year orbital flight. Presented here are tables and figures of calculated solar exposure for the experiment rows, longerons, and end bays of the spacecraft as functions of time in orbit. The data covers both direct solar and earth reflected radiation. Results are expressed in cumulative equivalent sun hours (CESH) or the hours of direct, zero incidence solar radiation that would cause the same irradiance of a surface. Space end bays received the most solar radiation, 14,000 CESH; earth end bays received the least, 4,500 CESH. Row locations received between 6,400 CESH and 11,200 CESH with rows facing either eastward or westward receiving the most radiation and rows facing northward or southward receiving the least.

Bourassa, R. J.↗

Atomic oxygen and ultraviolet radiation mission total exposures for LDEF experiments

Atomic oxygen and solar radiation exposures were determined analytically for rows, longerons, and end bays of the LDEF. Calculated atomic oxygen exposures are based on an analytical model that accounts for the effects of thermal molecular velocity, atmospheric temperature, number density, spacecraft velocity, incidence angle, and atmospheric rotation. Results also incorporate variations in solar activity, geomagnetic index, and orbital parameters occurring over the six year flight of the spacecraft. Solar radiation exposure calculations are based on the form factors reported in the Solar Illumination Data Package prepared by NASA Langley. The earth albedo value for these calculations was based on the Nimbus 7 earth radiation data set. Summary charts for both atomic oxygen and solar radiation exposure are presented to facilitate the use of the data generated by LDEF experimenters.

Bourassa, R. J.↗

LDEF polymeric materials: 10 months versus 5.8 years of exposure

The chemical characterization of several polymeric materials which received both 10 months and 5.8 years of exposure on a Row 9 experiment (A0134) is reported. Specimens include polysulfone film, polysulfone matrix/graphite-fiber reinforced composites, and coated and uncoated epoxy matrix/graphite fiber reinforced composites. The effect of 10 months of exposure on an experimental silicon-containing polyimide copolymer film is also reported. The results of infrared, thermal, x-ray photoelectron, and scanning electron microscope analyses will be compared for the two exposures. Solution property measurements on the thermoplastic polysulfone resin will also be presented. Molecular level effects attributable to exposure and present in 10-month specimens are not present in 5.8-year specimens. This suggests that increased atomic oxygen fluence toward the end of the mission may have eroded selected environmentally-induced changes in surface chemistry for 5.8-year specimens.

Young, Philip R.↗

Determination of atomic oxygen fluence using spectrophotometric analysis of infrared transparent witness coupons for long duration exposure tests

Atomic oxygen degradation is one of several major threats to the durability of spaceborne systems in low Earth orbit. Ground-based simulations are conducted to learn how to minimize the adverse effects of atomic oxygen exposure. Assessing the fluence of atomic oxygen in test chambers such as a plasma asher over long periods of time is necessary for accurate determination of atomic oxygen exposure. Currently, an atomic oxygen susceptible organic material such as Kapton is placed next to samples as a witness coupon and its mass loss is monitored and used to determine the effective atomic oxygen fluence. However, degradation of the Kapton witness coupons occurs so rapidly in plasma ashers that for any long term test many witness coupons must be used sequentially in order to keep track of the fluence. This necessitates opening vacuum to substitute fresh coupons. A passive dosimetry technique was sought to monitor atomic oxygen exposure over longer periods without the need to open the plasma asher to the atmosphere. This paper investigates the use of spectrophotometric analysis of durable IR transparent witness coupons to measure atomic oxygen exposure for longer duration testing. The method considered would be conductive to making in situ measurements of atomic oxygen fluence.

Podojil, Gregg M.↗

Long Duration Space Materials Exposure (LDSE)

The Center on Materials for Space Structures (CMSS) at Case Western Reserve University is one of seventeen Commercial Centers for the Development of Space. It was founded to: (1) produce and evaluate materials for space structures; (2) develop passive and active facilities for materials exposure and analysis in space; and (3) develop improved material systems for space structures. A major active facility for materials exposure is proposed to be mounted on the exterior truss of the Space Station Freedom (SSF). This Long Duration Space Materials Exposure (LDSE) experiment will be an approximately 6 1/2 ft. x 4 ft. panel facing into the velocity vector (RAM) to provide long term exposure (up to 30 years) to atomic oxygen, UV, micro meteorites, and other low earth orbit effects. It can expose large or small active (instrumented) or passive samples. These samples may be mounted in a removable Materials Flight Experiment (MFLEX) carrier which may be periodically brought into the SSF for examination by CMSS's other SSF facility, the Space Materials Evaluation Facility (SMEF), which will contain a Scanning Electron Microscope, a Variable Angle & Scanning Ellipsometer, a Fourier Transform Infrared Spectrometer, and other analysis equipment. These facilities will allow commercial firms to test their materials in space and promptly obtain information on their materials survivability in the LEO environment.

Allen, David↗

The effects of long-duration space exposure on the mechanical properties of some carbon-reinforced resin matrix composites

Long Duration Exposure Facility (LDEF) Experiment A0175 involved the non-instrumented exposure of seven carbon-fiber reinforced resin-matrix advanced composite panels contained in two trays - A7 and A1. These two trays were located, respectively, on the leading and trailing faces of LDEF, obliquely oriented to the RAM (Row 9) and WAKE (Row 3) directions. The identity and location of the seven panels, which consisted of six flat laminates of the following material systems are shown: carbon/epoxy (T300/934), carbon/bismaleimide (T300/F178), and carbon/polyimide (C6000/LARC-160 and C6000/PMR-15), plus one bonded honeycomb sandwich panel (T300/934 face sheets and Nomex core) patterned after the Space Shuttle payload bay door construction. These material systems were selected to represent a range of then-available matrix resins which, by virtue of their differing polymer chemistry, could conceivably exhibit differing susceptibility to the low-earth orbit (LEO) environment. The principal exposure conditions of the LDEF environment at these tray locations are shown. Noteworthy to some of the observations discussed is the four-orders-of magnitude difference in the atomic oxygen (AO) fluence, which made a shallow incidence angle (approximately 22 deg) to Tray A7, while Tray A1 on the trailing face was essentially shielded from AO exposure. This evaluation focused on determining the individual and relative suitability of a variety of resin-matrix composite systems for long-term space structural applications. This was accomplished primarily by measuring and comparing a range of engineering mechanical properties on over 300 test coupons sectioned from the flight panels and from identical control panels, and tested at ambient and elevated temperatures. This testing was supported by limited physical characterization, involving visual examination of flight panel surface features, measurements of weight loss and warpage, and examination for changes in internal integrity (micro cracking, delamination) by ultrasonic c-scan and polished cross-sections.

Vyhnal, Richard F.↗

Tidewater and Weather-exposure Tests on Metals Used in Aircraft

Tidewater and weather-exposure tests on various aluminum alloys, magnesium alloys, and stainless steels are now being conducted by the National Bureau of Standards. Exposures were begun in June 1938 and, according to present plans, are to continue over a 3-year period. The methods of exposure and the materials being investigated are described and the more important results obtained up to the conclusion of the first year's exposure are reported.

Mutchler, Willard↗

Tidewater and Weather-exposure Tests on Metals Used in Aircraft II.

This report is an addendum to NACA Technical Note No. 736, which dealt with tidewater and weather-exposure tests being conducted by the National Bureau of Standards on various aluminum alloys, magnesium alloys, and stainless steels used in aircraft. The exposures were begun in June 1938 and were terminated, for this particular series, in June 1941. The methods of exposure and the materials being investigated are described, and the more important results obtained up to the conclusion of the second year's exposure are reported.

Mutchler, Willard↗

Model of spacecraft atomic oxygen and solar exposure microenvironments

Computer models of environmental conditions in Earth orbit are needed for the following reasons: (1) derivation of material performance parameters from orbital test data, (2) evaluation of spacecraft hardware designs, (3) prediction of material service life, and (4) scheduling spacecraft maintenance. To meet these needs, Boeing has developed programs for modeling atomic oxygen (AO) and solar radiation exposures. The model allows determination of AO and solar ultraviolet (UV) radiation exposures for spacecraft surfaces (1) in arbitrary orientations with respect to the direction of spacecraft motion, (2) overall ranges of solar conditions, and (3) for any mission duration. The models have been successfully applied to prediction of experiment environments on the Long Duration Exposure Facility (LDEF) and for analysis of selected hardware designs for deployment on other spacecraft. The work on these models has been reported at previous LDEF conferences. Since publication of these reports, a revision has been made to the AO calculation for LDEF, and further work has been done on the microenvironments model for solar exposure.

Bourassa, R. J.↗

The effect of prolonged exposure to 750 C air on the tribological performance of PM212

The effect of prolonged exposure to 750 C air on the tribological performance and dimensional stability of PM212, a high temperature, self-lubricating composite, is studied. PM212, by weight, contains 70 percent metal-bonded Cr3C2, 15 percent BaF2/CaF2 eutectic, and 15 percent silver. Rub blocks were fabricated from PM212 by cold isostatic pressing followed by sintering. Prior to tribo-testing, the rub blocks were exposed to 750 C air for periods ranging from 100 to 1000 hours. Then, the rub blocks were slid against nickel-based superalloy disks in a double-rub-block tribometer in air under a 66 N load at temperatures from 25 to 750 C with a sliding velocity of 0.36 m/s. Unexposed rub blocks were tested for baseline comparison. Friction coefficients ranged from 0.24 to 0.37 for the unexposed rub blocks and from 0.32 to 0.56 for the exposed ones. Wear for both the composite blocks and superalloy disks was typically in the moderate to low range of 10(exp -5) to 10(exp -6) mm(exp 3)/N-m. Friction and wear data were similar for the rub blocks exposed for 100, 500, and 1000 hours. Prolonged exposure to 750 C air increased friction and wear of the PM212 rub blocks at room temperature, but their triboperformance remained unaffected at higher temperatures, probably due to the formation of lubricious metal oxides. Dimensional stability of the composite was studied by exposing specimens of varying thicknesses for 500 hours in air at 750 C. Block thicknesses were found to increase with increased exposure time until steady state was reached after 100 hours of exposure, probably due to oxidation.

Bemis, Kirk↗