Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “DUCTILITY”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 721 records · Page 40
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Intermediate temperature brittleness of Ni based superalloy Nimonic263

Highlights: • Intermediate temperature brittleness of Nimonic263 is investigated. • Deformation mechanism changes from γ′ shearing to by-pass with increasing temperature. • The minimum ductility is the result of glide plane decohesion. - Abstract: Ni based superalloy Nimonic263 offers excellent resistance to corrosion and high temperatures, and as such can be used under an A-USC environment, which has extremely high temperatures and high pressure. To investigate the intermediate temperature brittleness that is the temperature dependence of this alloy, the tensile test was carried out at a constant cross head speed of 1 mm/min in the temperature range of room temperature to 900 °C. As the temperature increased during the test, the constant yield strength decreased sharply at 800 °C while the ductility began to decrease from 500 °C and then recovered after showing a minimum value at 800 °C. The results of the OM, SEM and TEM observations indicate that the deformation mechanism changed from γ′ shearing to by-pass as the temperature increased, and the minimum ductility resulted from decohesion of the glide plane.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Deformation and fracture characteristics of Al6092/SiC/17.5p metal matrix composite sheets due to heat treatments

Highlights: • Al{sub 2}Cu, Al{sub 4}Cu{sub 2}Mg{sub 8}Si{sub 7} and MgAl{sub 2} precipitations are formed between Al-matrix and SiC particle interface after T6-treatement • O-condition annealing decrease Al{sub 2}Cu intermetallic compound and increase elongation to fracture • 6092Al/SiCp composite at O-condition annealing is more sensitive to strain rate than the one heat treated by T6-treatment • Dimple density in the fracture surface of Al/SiCp composite varies as a function of heat treatment and strain rate - Abstract: In metal matrix composite (MMC) materials, the reaction between the metal matrix and reinforcement particles could change the composition of the matrix and the interface and lead to interfacial compounds. These intermetallic compounds may have either a deleterious effect to the mechanical properties or beneficial effect in enhancing the toughness and ductility of the composite. An aluminium 6092 alloy with 17.5% volume fraction silicon carbide (SiC) particles sheet manufactured by means of powder metallurgical method, heat treated to T6 condition, is used to obtain a fundamental understanding of the heat treatment effect on the fracture mechanism, the microstructural changes and the interface between the Al-matrix and SiC particles. Changes in the microstructure of the Al/SiCp and the topography of the fracture are investigated using scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS) and transmission electron microscopy (TEM) to characterize the precipitate and intermetallic compounds formed at the Al/Sic interface. X-ray diffraction (XRD) is utilized to characterize the phase formation and to give confidence in the results of TEM and EDS. Tensile tests with different strain rates (8 × 10{sup −5}, 8 × 10{sup −4}, 8 × 10{sup −3}, 8 × 10{sup −2} and 0.16 s{sup −1}) were carried out to study the toughness and to find a correlation between the strain rate and heat treatment. Under T6 condition, the results show that the mechanical property of this MMC is less ductile due to the formation of precipitations as a result of either the interaction between the Al and SiCp or from hardening precipitation treatment, e.g. Al{sub 2}Cu, Al{sub 4}Cu{sub 2}Mg{sub 8}Si{sub 7} and MgAl{sub 2}. O-condition annealing can reduce the detrimental effect of the intermetallic compounds in the interface region and improve the toughness and ductility of the material by decreasing the intermetallic compound (Al{sub 2}Cu). However, the Al/SiC sheet treated with O-condition annealing is more sensitive to the strain rate than the one treated with T6.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Preparation and characterization of biodegradable Mg-Zn-Ca/MgO nanocomposites for biomedical applications

Highlights: • Novel biodegradable Mg-Zn-Ca/MgO matrix composites, were devised and prepared using high shear melt conditioning. • The excellent interfacial bonding between MgO particles and α-Mg matrix was observed via HRTEM and FFT pattern analysis. • The optimum solution treatment and the addition of MgO nanoparticles hugely enhanced corrosion resistance of nanocomposites. • The yield tensile strength (YTS) increased by 22.81% with 0.5% MgO addition, while the ductility did not mainly deteriorate. - Abstract: In order to improve the corrosion resistance and mechanical properties of magnesium alloys for biomedical implant applications, novel biodegradable Mg-3Zn-0.2Ca (wt%) matrix composites, reinforced by adding various contents of MgO nanoparticles (0.1, 0.2, 0.3, 0.5 wt%), were devised and prepared using high shear melt conditioning. An optimum solution treatment (450 °C, 48 h) and subsequent hot extrusion was carried out to produce the Mg-3Zn-0.2Ca/MgO composites. It was found that the as-extruded composite exhibited a fine grain structure with relatively uniformly distributed MgO particles. The orientation relationships (ORs) of (1 1 1){sub MgO} ~ 2.62° from (0 0 0 2){sub α-Mg} and [0 −1 1]{sub MgO} // [2 −1 −1 0]{sub α-Mg}, were observed between the MgO particles and the α-Mg matrix via high resolution transmission electron microscopy (HRTEM) investigation and fast Fourier transform (FFT) pattern analysis, verifying the excellent interfacial bonding between the phases. Additionally, a substantial reduction in the secondary phase content was found in the solution treated sample. In vitro immersion, electrochemical, and mechanical tensile tests were used to characterize the corrosion behavior and mechanical properties. The ultimate tensile strength (UTS) increased to 329.03 ± 2.01 MPa and the yield tensile strength (YTS) increased by 22.81% with 0.5 wt% MgO loading, while the ductility did not substantially deteriorate. The polarization resistance (R{sub p}) of the composite was shown to increase from 0.95 kΩ cm{sup 2} to 2.02 kΩ cm{sup 2} with the addition of 0.2 wt% MgO. With increasing MgO content, agglomeration of the MgO particles was detected in the analyzed composite, resulting in decreased ductility and the occurrence of pitting corrosion.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2021

Effects of Zr addition on lattice strains and electronic structures of NbTaTiV high-entropy alloy

We report the room-temperature (RT) deformation behavior for two single-phase body-centered-cubic (BCC) refractory high-entropy alloys (RHEAs), NbTaTiV and NbTaTiVZr, has been comprehensively investigated via in-situ neutron-diffraction experiments. Our work shows that the addition of Zr leads to the transition of mechanical response from ductile to brittle behavior. The results of lattice-strain evolutions obtained from in-situ neutron diffraction for the ductile NbTaTiV RHEA exhibit atypical plastic-deformation behavior, i.e., the reduced plasticanisotropic deformation, leading to an even distribution of the applied stress amongst the grains with different orientations rather than forming stress concentrations in {200}-oriented grains during plastic-deformation. Density functional theory (DFT) analysis shows that NbTaTiVZr has a lower electron density at the Fermi level, larger lattice distortion, and stronger charge transfer, as compared to NbTaTiV, suggesting higher strength and lower ductility in NbTaTiVZr, which are consistent with the current experimental results.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Evolution of microstructure and strength of a high entropy alloy undergoing the strain-induced martensitic transformation

In a recent work, we have reported outstanding strength and work hardening exhibited by a metastable high entropy alloy (HEA), Fe 42 Mn 28 Co 10 Cr 15 Si 5 (in at. %), undergoing the strain-induced martensitic transformation from metastable gamma austenite (γ) to stable epsilon martensite (ε). However, the alloy exhibited poor ductility, which was attributed to the presence of the brittle sigma (σ) phase in its microstructure. The present work reports the evolution of microstructure, strength, and ductility of a similar HEA, Fe 38.5 Mn 20 Co 20 Cr 15 Si 5 Cu 1.5 (in at. %), designed to suppress the formation of σ phase. A cast and then rolled plate of the alloy was processed into four conditions by annealing for 10 and 30 min at 1100 °C and by friction stir processing (FSP) at tool rotation rates of 150 and 400 revolutions per minute (RPM) to facilitate detailed examinations of variable initial grain structures. Neutron diffraction and electron microscopy were employed to characterize the microstructure and texture evolution. The initial materials had variable grain size but nearly 100% γ structure. Diffusionless strain induced γ→ε phase transformation took place under compression with higher rate initially and slower rate at the later stages of deformation, independent on the initial grain size. The transformation facilitated part of plastic strain accommodation and rapid strain hardening owing to a transformation-induced dynamic Hall-Petch-type barrier effect, increase in dislocation density, and texture. Here, the peak strength of nearly 2 GPa was achieved under compression using the structure created by double pass FSP (150 RPM followed by 150 RPM). Remarkably, the tensile elongation exhibited by the alloy was nearly 20% with fracture surfaces featuring a combination of ductile dimples and cleavage.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Effect of Si impurities on microstructure and tensile properties of a cast Al-Mg-Fe alloy

Al-Mg alloys are attractive for structural castings owing to their superior strength and ductility in the as-cast state. However, given the tight tolerance for impurities, Al-Mg alloys produced from secondary sources still face multiple challenges. Here, we report the effect of increased Si impurity (0.05–1.6 wt%), which is commonly found in secondary Al sources, on microstructure and tensile properties of a cast Al-4.3Mg-1.6Fe (wt%) alloy, commercially referred to as Castaduct-42 alloy. Microstructural characterization revealed that Si addition increased the volume fraction, size, and aspect ratio of primary Al13Fe4 intermetallic particles as well as the volume fraction of other binary and ternary eutectic phases. Tensile testing results demonstrated that increasing Si impurities from 0.05 to 1.6 wt% reduced ductility from 14.3 ± 1.4 % to 2.2 ± 1.0 %. A particle cracking damage accumulation model coupled with failure analysis indicated primary Al13Fe4 intermetallic particles to be the major contributing factor to the deterioration in ductility with increasing Si content. Additionally, the stabilizing effect of Si on primary Al 13 Fe 4 was inconsistent with the CALPHAD calculation results based on existing CALPHAD databases which predict a slightly decreasing primary Al13Fe4 phase fraction with increasing Si concentration. This work provides new insights into the phase stability and mechanical behavior of the lesser studied Al-Mg-Fe-Si alloy system that will contribute to the development of sustainable cast Al-Mg based alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Characterization of Shocked Beryllium

Beryllium metal has many excellent structural properties in addition to its unique radiation characteristics, including: high elastic modulus, low Poisson's ratio, low density, and high melting point. However, it suffers from several major mechanical drawbacks: 1) high anisotropy - due to its hexagonal lattice structure and its susceptibility to crystallographic texturing; 2) susceptibility to impurity-induced fracture - due to grain boundary segregation; and 3) low intrinsic ductility at ambient temperatures thereby limiting fabricability. While large ductility results from deformation under the conditions of compression, the material can exhibit a brittle behavior under tension. Furthermore, there is a brittle to ductile transition at approximately 200 C under tensile conditions. While numerous studies have investigated the low-strain-rate constitutive response of beryllium, the combined influence of high strain rate and temperature on the mechanical behavior and microstructure of beryllium has received limited attention over the last 40 years. Prior studies have focused on tensile loading behavior, or limited conditions of dynamic strain rate and/or temperature. The beryllium used in this study was Grade S200-F (Brush Wellman, Inc., Elmore, OH) material. The work focused on high strain rate deformation and examine the validity of constitutive models in deformation rate regimes, including shock, the experiments were modeled using a Lagrangian hydrocode. Two constitutive strength (plasticity) models, the Preston-Tonks-Wallace (PTW) and Mechanical Threshold Stress (MTS) models, were calibrated using the same set of quasi-static and Hopkinson bar data taken at temperatures from 77K to 873K and strain rates from 0.001/sec to 4300/sec. In spite of being calibrated on the same data, the two models give noticeably different results when compared with the measured wave profiles. These high strain rate tests were conducted using both explosive drive and a gas gun to accelerate the material. Preliminary analysis of the results appears to indicate that, if fractured by the initial shock loading, the S200F Be remains sufficiently intact to support a shear stress following partial release and subsequent shock re-loading of the material. Additional 'arrested' drive shots were designed and tested to minimize the reflected tensile pulse in the sample. These tests were done to both validate the model and to put large shock induced compressive loads into the beryllium sample.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Study of Forming of Magnesium Alloy by Explosive Energy

Magnesium alloy is an attractive next generation material due to its high specific strength with low weight. However, magnesium alloys has few slip lines with close-packed hexagonal lattice, and generally poor ductility at room temperature, therefore it is difficult to form this material by cold forging. It is well known that the speed of deformation of metallic materials rapidly changes at the high strain rate. For some metallic materials, it is reported that the ductility also increases at the high strain rate with this speed effect. In this study, a series of high speed impulsive compressive tests were carried. By using explosives for shock wave loading, the velocity in this experiment reached 100 m/s that can't be easily obtained in normal experiment. In this paper, the possibility of forming the AZ31 extrusion magnesium alloy using explosive-impulsive pressure is investigated. And improved ductility by the effect of high-rate deformation is observed with this alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Cold work study on a 316LN modified alloy for the ITER TF coil conduit

The primary structural component of the cable-in-conduit conductor (CICC) magnets, such as the ITER TF coils is the conduit. This function creates requirements for 4 K strength, toughness, fatigue crack resistance, and ductility after exposure to the superconductor's reaction heat treatment. The tensile ductility of a steel is a quality factor related to fatigue and fracture resistance that can be evaluated more economically with tensile tests rather than fatigue and fracture tests. We subject 316LN modified base metal and welds to a range of cold work from 0% to 20% and a subsequent Nb 3 Sn reaction heat treatment to evaluate the effects on the tensile properties. With the addition of cold work, the 4 K yield strength increases while tensile elongation decreases in both the base metal and weld. Our results are compared to previously published data on the same alloy to evaluate the use of tensile ductility parameters as a materials qualification specification in magnet design.

36 MATERIALS SCIENCE↗
DOE OSTI2014

The behaviour of niobium and molybdenum during uni-axial strain loading

The mechanical response of niobium and molybdenum during one dimensional shock loading in the weak shock regime is investigated in terms of the Hugoniot elastic limit (dynamic yield) and spall (tensile) strengths. Results indicate that although both metals have high elastic limits of ca. 2 GPa, their responses are very different. Deformation in the weak shock regime in niobium is controlled by both the motion and generation of dislocations, resulting in high spall (dynamic tensile) strengths and ductility. In contrast, molybdenum has low spall strength and ductility, which suggests lower dislocation mobility in this metal. We have also shown that the strain-rate in the rising part of the shock front is related to the stress amplitude by the fourth power, as first shown by Swegle and Grady. Although we have not been able to elucidate further on the power relation, we believe that the scaling factor A is related to a materials ability to accommodate shock imposed plasticity via slip and dislocation generation. Overall, we have used arguments about the Peierls stress in body centred cubic metals to explain these results, with niobium (low Peierls stress) having a high dislocation mobility, resulting in behaviour showing some similarities to face centred cubic metals. Molybdenum, with its much higher Peierls stress has a much lower dislocation mobility, and hence lower spall strengths and ductility.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Toward Super Hot EGS: The Newberry Deep Drilling Project

Newberry Volcano in Central Oregon is an extensively studied volcano that contains one of the largest geothermal heat reservoirs in the western United States. The detailed characterization of this continental volcanic system reveals it is an excellent choice for drilling a well that will reach temperatures greater than 450°C at relatively shallow depths (< 5000 m). The main purpose of the Newberry Deep Drilling Project (NDDP) is to test the feasibility of super-hot EGS where super critical fluid can be produced with a higher energy compared to conventional EGS. NDDP will be located at an idle geothermal exploration well, NWG 46-16, drilled in 2008 on the western flank of the volcano. The project has several main goals: test EGS above the critical point of water; collect samples of rocks within the brittle-ductile transition zone; investigate volcanic hazards; study geomechanics in plastic rock and test technology for drilling, well completion, and geophysical monitoring. The well NWG 46-16, now 3500 m deep and 340-374°C at bottom, will be deepened another 1000 to 1300 m to reach 500°C into the supercritical region, and potentially approaching the brittle-ductile transition or even zones of partial melt. The original well was drilled with lost circulation zones only at very shallow depth and the temperature profile indicates conductive heat flow. Compared to other super-hot geothermal projects worldwide, this well would return more materials (cuttings, core and fluids) with more predictable drilling conditions, thus providing a suite of data near and across the brittle-ductile transition in silica-rich rocks. The well will be completed with casing and cement designed and tested to withstand the abuses of thermal cycling, hydraulic and thermal stimulation, and flow of supercritical fluids. Geothermal, volcanic, geophysical, and engineering information gained will be widely applicable to other magmatically active areas throughout the Pacific Rim and beyond.

EGS, supercritical, Newberry Volcano, brittle-duct↗
DOE OSTI2013

Regulatory Perspective on Potential Fuel Reconfiguration and Its Implication to High Burnup Spent Fuel Storage and Transportation - 13042

The recent experiments conducted by Argonne National Laboratory on high burnup fuel cladding material property show that the ductile to brittle transition temperature of high burnup fuel cladding is dependent on: (1) cladding material, (2) irradiation conditions, and (3) drying-storage histories (stress at maximum temperature) [1]. The experiment results also show that the ductile to brittle temperature increases as the fuel burnup increases. These results indicate that the current knowledge in cladding material property is insufficient to determine the structural performance of the cladding of high burnup fuel after it has been stored in a dry cask storage system for some time. The uncertainties in material property and the elevated ductile to brittle transition temperature impose a challenge to the storage cask and transportation packaging designs because the cask designs may not be able to rely on the structural integrity of the fuel assembly for control of fissile material, radiation source, and decay heat source distributions. The fuel may reconfigure during further storage and/or the subsequent transportation conditions. In addition, the fraction of radioactive materials available for release from spent fuel under normal condition of storage and transport may also change. The spent fuel storage and/or transportation packaging vendors, spent fuel shippers, and the regulator may need to consider this possible fuel reconfiguration and its impact on the packages' ability to meet the safety requirements of Part 72 and Part 71 of Title 10 of the Code of Federal Regulations. The United States Nuclear Regulatory Commission (NRC) is working with the scientists at Oak Ridge National Laboratory (ORNL) to assess the impact of fuel reconfiguration on the safety of the dry storage systems and transportation packages. The NRC Division of Spent Fuel Storage and Transportation has formed a task force to work on the safety and regulatory concerns in relevance to high burnup fuel storage and transportation. This paper discusses the staff's preliminary considerations on the safety implication of fuel reconfiguration with respect to nuclear safety (subcriticality control), radiation shielding, containment, the performance of the thermal functions of the packages, and the retrievability of the contents from regulatory perspective. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2017

Tungsten Foils and Composites for Fusion Applications - Mechanical Testing

Tokamak fusion reactors ultimately should deliver safe, clean, and abundant energy provided that materials and plasma challenges continue to be overcome. Materials that can withstand large heat fluxes and mechanical loads while undergoing intense irradiation are needed for the plasma-facing components of these reactors and are still undergoing development. Tungsten composites are candidates for this purpose; they have low sputtering yields, high melting points, and may be more ductile than pure tungsten. However, the mechanical properties of tungsten composites are not yet well characterized. Tungsten foils produced using severe plastic deformation, e.g. cold rolling, have shown considerable promise for these applications as they may be more ductile than tungsten produced using powder metallurgy alone. Changes to the mechanical properties of tungsten foils have been suggested to be correlated with ultra-fine grained or nanocrystalline microstructures created by severe plastic deformation. Tungsten foils with larger amounts of plastic deformation, i.e. thinner foils, have been shown to have smaller grain sizes and a more pronounced texture in (100) <011>. The grain size and structure of foils with differing degrees of plastic deformation are therefore likely to differ significantly and the foils will likely exhibit very different mechanical properties. To fabricate tungsten foils into a useful structural material for high temperature fusion applications, layered composites are currently being examined. These composites integrate the excellent functional characteristics of tungsten foils with an interlayer such as steel that may improve ductility and toughness. To engineer and optimize layered composites, the mechanical properties of tungsten foils with differing thicknesses and degrees of plastic deformation must be characterized, both pre- and post-irradiation.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Investigation of Structure and Crack Formation in Welded Joints of Single Crystal Ni-Base Alloys

Conditions of initiation of hot cracks in welding of single crystal heat-resistant alloys with a 56% content of the γ’-phase were studied. Conditions for providing a polycrystalline structure in HAZ and part of the weld metal were artificially created in one region of a welded joint with the single crystal structure. Welding of the single crystal alloy was performed by the electron beam method in vacuum. Cracks in a low-temperature ductility dip range (ductility dip cracking) were found to form in HAZ and weld of a welded joint with the polycrystalline structure. The nature of cracking of the single crystal weld is related to formation of low-melting point eutectoid interlayers, as well as to exhausting of the safety factor for ductility. In conclusion, cracks in the single crystal weld along the strain grain boundaries are formed by a similar mechanism.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Evolution of damage and failure in an additively manufactured 316L SS structure: experimental reinvestigation of the third Sandia fracture challenge

The third Sandia Fracture Challenge (SFC3) was a benchmark problem for comparing experimental and simulated ductile deformation and failure in an additively manufactured (AM) 316L stainless steel structure. One surprising observation from the SFC3 was the Challenge-geometry specimens had low variability in global load versus displacement behavior, attributed to the large stress-concentrating geometric features dominating the global behavior, rather than the AM voids that tend to significantly influence geometries with uniform cross-sections. This current study reinvestigates the damage and failure evolution of the Challenge-geometry specimens, utilizing interrupted tensile testing with micro-computed tomography (micro-CT) scans to monitor AM void and crack growth from a virgin state through complete failure. This study did not find a correlation between global load versus displacement behavior and AM void attributes, such as void volume, location, quantity, and relative size, which incidentally corroborates the observation from the SFC3. However, this study does show that the voids affect the local behavior of damage and failure. Surface defects (i.e. large voids located on the surface, far exceeding the nominal surface roughness) that were near the primary stress concentration affected the location of crack initiation in some cases, but they did not noticeably affect the global response. The fracture surfaces were a combination of classic ductile dimples and crack deviation from a more direct path favoring intersection with AM voids. Even though the AM voids promoted crack deviation, pre-test micro-CT scan statistics of the voids did not allow for conclusive predictions of preferred crack paths. This study is a first step towards investigating the importance of voids on the ductile failure of AM structures with stress concentrations.

36 MATERIALS SCIENCE↗
DOE OSTI2015

The effects of annealing on the microstructure and mechanical properties of Fe 28 Ni 18 Mn 33 Al 21

In this paper, As-cast Fe 28 Ni 18 Mn 33 Al 21 , which consists of aligned, 50 nm, (Ni, Al)-rich B2, and (Fe, Mn)-rich f.c.c. phases, was annealed at a variety of temperatures up to 1423 K and the microstructure and mechanical properties were examined. It was shown that the as-cast microstructure arises from a eutectoid transformation at ~1300 K. Annealing at temperatures ≤1073 K produces β-Mn-structured precipitates and hardness values up to 816 HV, while annealing at temperatures >1073 K leads to dramatic coarsening of the two-phase B2/f.c.c. microstructure (up to 5.5 µm after 50 h at 1273 K), but does not lead to β-Mn precipitation. Interestingly, annealing at temperatures >1073 K delays the onset of β-Mn precipitation during subsequent anneals at lower temperatures. Coarsening the B2/f.c.c. lamellar structure by annealing at higher temperatures softens it and leads to increases in ductility from fracture before yield to ~8 % elongation. Finally, the presence of β-Mn precipitates makes the very fine, brittle B2/f.c.c. microstructures even more brittle, but significant ductility (8.4 % elongation) is possible even with β-Mn precipitates present if the B2/f.c.c. matrix is coarse and, hence, more ductile.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Investigation on Cracking Behavior and Development of a Fracture Model of Ti-47Al-2Nb-2Cr Alloy During Hot Deformation

When alloys are strained to a certain limit under the plastic deformation, ductile fracture occurs. Whether the required deformation can be put into effect before fracture appears has become a serious concern. A combination of compression tests, ductile fracture criteria as well as finite element simulation (FEM) were employed in this study to establish the fracture initiation prediction model of Ti-47Al-2Nb-2Cr alloy. To obtain the critical fracture strain, a technique was proposed to calculate the data for deformed cylindrical samples through isothermal compression tests in the temperature range between 1223 and 1423 K with strain rates ranging from 0.001 to 1 s{sup −1}. Five commonly used ductile fracture criteria were compared by FE simulation of compressing tests. It was found that the Brozzo criterion was found to be suitable and accordingly a failure criterion, considering temperature and strain ratio was established. Hot working parameters (critical fracture value and critical strain) in deformation could be obtained through the finite element simulation, revealing that this newly established failure criterion could accurately predict cracking initiation in compressing deformation of Ti-47Al-2Nb-2Cr alloy ingot.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Mechanical Performance and Mesostructure Analysis of Proton-Irradiated Fused Filament Fabrication Acrylonitrile Butadiene Styrene Material

The use of fused filament fabrication (FFF) acrylonitrile butadiene styrene (ABS) and other thermoplastics in radiation environments is beginning to be studied as possible replacements for traditionally manufactured parts and tools. Interlayer adhesion within the mesostructure has been shown in published literature to be an integral component in the strength of FFF ABS. Research of irradiated 3D printed polymers has primarily focused on the influence of gamma irradiation on the mechanical properties of FFF ABS samples, without evaluating its impact on the mesostructure of the samples. The purpose of this paper is to understand the mechanical damage caused by proton radiation on FFF ABS samples through the evaluation of the mesostructure of the ABS samples. To achieve this objective, proton radiation at 40 MeV was applied to FFF ABS samples at radiation doses up to 1.0 MGy at a dose rate of 1 MGy/hr. Following the irradiation, tensile testing was performed on the samples. Here, the fractured surfaces of the tested samples were subsequently observed using a scanning electron microscope. The mechanical test results show an increase in the ultimate tensile strength (UTS) and a decrease in the ductility of the irradiated samples. Statistical analysis on the results shows that there is a statistically significant difference in the UTS and the ductility of unirradiated and 1.0 MGy irradiated samples and between irradiated samples and 1.0 MGy samples. In addition, the percentage elongation at break has statistically significant differences in the means between irradiated samples and 1.0 MGy samples. The UTS has statistically significant differences in the means between 0.1 MGy and 1.0 MGy. The difference in the means between the unirradiated and the 1.0 MGy samples is the most significant for both the UTS and elongation at break. The scanning electron microscopy (SEM) results indicated that interlayer adhesion improved as a function of radiation dose corresponding to the increase in tensile strength. The SEM results also showed that crazing and plastic deformation were reduced; aligning with the loss in ductility observed in the tensile tests results. The proton radiation is causing these mechanical and physical changes through two mechanisms: (1) dose rate effects on ionizing radiation-induced oxidative degradation; and (2) radiation heating effects of high energy (>1 MeV) charged particles.

electron microscopy↗