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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 721 records · Page 40
All sourcesNASA NTRSDOE OSTI
DOE OSTI2013

Energy Impacts of Energy and Indoor Environmental Quality Retrofits of Apartments in California

Monthly gas and electricity use data from a set of 13 study apartments and 20 control apartments from three apartment buildings (B1 B3) in California were analyzed. The study apartments were retrofit with simultaneous energy savings and indoor environmental quality (IEQ) improvements as the goal. The control apartments were not retrofit. Pre-retrofit modeling indicated annual energy savings of 21percent, 17percent, and 27percent for the study apartments in B1-B3, respectively. Based on a comparison of changes in energy use of study apartments to energy use changes of control apartments, total measured savings of gas energy plus site electrical energy were 28percent in B1, 5percent in B2, and 3percent in B3. Given the small number of study apartments and the substantial changes in energy use within control apartments, the project yielded no conclusive evidence of energy savings. Apartment energy use increased with number of occupants and with floor area; however, the association with occupancy was most evident. Climate differences did not appear to be the major driver for the variability in energy use among apartments. Changes in occupant behaviors affecting energy use may have overwhelmed and obscured the energy savings in this small number of buildings. Much larger prior studies employing similar retrofits indicate that the retrofits usually do save energy.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2011

Ventilation Relevant Contaminants of Concern in Commercial Buildings Screening Process and Results

This report summarizes the screening procedure and its results for selecting contaminants of concern (COC), whose concentrations are affected by ventilation in commercial buildings. Many pollutants comprising criteria pollutants, volatile organic compounds (VOCs), semi-volatile organic compounds (SVOCs) and biological contaminants are found in commercial buildings. In this report, we focus primarily on identifying potential volatile organic COC, which are impacted by ventilation. In the future we plan to extend this effort to inorganic gases and particles. Our screening considers compounds detected frequently in indoor air and compares the concentrations to health-guidelines and thresholds. However, given the range of buildings under consideration, the contaminant sources and their concentrations will vary depending on the activity and use of the buildings. We used a literature review to identify a large list of chemicals found in commercial-building indoor air. The VOCs selected were subject to a two stage screening process, and the compounds of greater interest are included in priority List A. Other VOCs that have been detected in commercial buildings are included in priority List B. The compounds in List B, were further classified into groups B1, B2, B3, B4 in order of decreasing interest.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2014

Computational Design of Creep-Resistant Alloys and Experimental Validation in Ferritic Superalloys

A new class of ferritic superalloys containing B2-type zones inside parent L21-type precipitates in a disordered solid-solution matrix, also known as a hierarchical-precipitate strengthened ferritic alloy (HPSFA), has been developed for high-temperature structural applications in fossil-energy power plants. These alloys were designed by the addition of the Ti element into a previously-studied NiAl-strengthened ferritic alloy (denoted as FBB8 in this study). In the present research, systematic investigations, including advanced experimental techniques, first-principles calculations, and numerical simulations, have been integrated and conducted to characterize the complex microstructures and excellent creep resistance of HPSFAs. The experimental techniques include transmission-electron microscopy, scanningtransmission- electron microscopy, neutron diffraction, and atom-probe tomography, which provide detailed microstructural information of HPSFAs. Systematic tension/compression creep tests revealed that HPSFAs exhibit the superior creep resistance, compared with the FBB8 and conventional ferritic steels (i.e., the creep rates of HPSFAs are about 4 orders of magnitude slower than the FBB8 and conventional ferritic steels.) First-principles calculations include interfacial free energies, anti-phase boundary (APB) free energies, elastic constants, and impurity diffusivities in Fe. Combined with kinetic Monte- Carlo simulations of interdiffusion coefficients, and the integration of computational thermodynamics and kinetics, these calculations provide great understanding of thermodynamic and mechanical properties of HPSFAs. In addition to the systematic experimental approach and first-principles calculations, a series of numerical tools and algorithms, which assist in the optimization of creep properties of ferritic superalloys, are utilized and developed. These numerical simulation results are compared with the available experimental data and previous first-principles calculations, providing deep insight of creep mechanisms of the creep-resistant ferritic superalloys. With the above investigations, the HPSFA has been proved with superior creep resistance, and its microstructure, creep mechanism, and thermal/mechanical properties have been well studied and understood. In the future, HPSFAs with different additions and sizes of precipitates will be investigated and developed to further enhance the creep resistance of the ferritic superalloys and provide promising applications of the fossil-energy power plants.

Liaw, Peter↗
DOE OSTI2015

Radiation behavior of high-entropy alloys for advanced reactors. Final report

In the first task, we have demonstrated the radiation damage and the recrystallization behaviors in multicomponent alloys through molecular-dynamics simulations. It is found that by alloying with atoms of different sizes, the atomic-level strain increases, and the propensity of the radiation-induced crystalline to amorphous transition increases as the defects cluster in the cascade body. Recrystallization of the radiation induced supercooled or glass regions show that by tuning the composition and the equilibrium temperature, the multicomponent alloys can be healed. The crystalline-amorphous-crystalline transitions predict the potential high radiation resistance in multicomponent alloys. In the second task, three types of high-entropy alloys (HEAs) were fabricated from AlCoCrFeNi and AlCuCrFeNi quinary alloys. Hardness and reduced contact modulus were measured using nanoindentation tests. Heavy ion irradiation were performed using 10 MeV gold and 5 MeV nickel to study radiation effects. Al 0.5 CrCuFeNi 2 shows phase separation upon the presence of copper. Both hardness and contact modulus exhibit the same trend as increasing the applied load, and it indicates that excessive free volume may alter the growth rate of the plastic zone. The as-cast Al 0.1 CoCrFeNi specimen undergone the hot isostatic pressing (HIP) process and steady cooling rate which mitigate the quenching effect. The swelling behavior was characterized by the atomic force microscopy (AFM), and the swelling rate is approximately 0.02% dpa. Selected area diffraction (SAD) patters show irradiation-induced amorphization throughout the ion projected range. Within the peak damage region, an amorpous ring is observed, and a mixture of amorphous/ crystalline structure at deeper depth is found. The Al 0.3 CoCrFeNi HEAs shows good radiation resistance up to 60 peak dpa. No voids or dislocations are observed. The crystal structures remain face-centered-cubic (FCC) before and after 5 MeV Ni irradiation. Higher dpa might be required to study defects formation mechanisms. In the third task, all the constituent binary and ternary systems of the Al-Co-Cr-Fe-Ni system were thermodynamically modeled within the whole composition range. Comparisons between the calculated phase diagrams and literature data are in good agreement. The multi-component thermodynamic database of the Al-Co-Cr-Fe-Ni system was then obtained via extrapolation. The current Al-Co-Cr-Fe-Ni thermodynamic database enables us to carry out the calculations of phase diagrams, which can be used as useful guidelines to identify the Al-Co-Cr-Fe-Ni HEAs with desirable microstructures. In the fourth task, we discuss how as-cast and homogenized phases can be identified, what phases are usually found in the as-cast and homogenized conditions, and what the thermodynamics and kinetics of phase transformations are in the AlCoCrFeNi HEA. The microstructure and phase composition were studied in as-cast and homogenized conditions. It showed the dendritrical structure in the as-cast condition consisting primarily of a nano-lamellar mixture of A2 [disorder body-centered-cubic (BCC)] and B2 (ordered BCC) phases, in addition to a very small amount of A1 [disorder face-centered-cubic (FCC)] phases. The homogenization heat treatment resulted in an increase in the volume fraction of the A1 phase and formation of a Sigma phase. Tensile properties in as-cast and homogenized conditions are reported at 700 °C. Thermodynamic modeling of non-equilibrium and equilibrium phase diagrams for the AlCoCrFeNi HEA gave good agreement with the experimental observations of the phase contents. The reasons for the improvement of ductility after the heat treatment are discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Intermetallic Strengthened Alumina-Forming Austenitic Steels for Energy Applications

In order to achieve energy conversion efficiencies of >50 % for steam turbines/boilers in power generation systems, the materials required must be strong, corrosion-resistant at high temperatures (>700°C), and economically viable. Austenitic steels strengthened with Laves phase and L1 2 precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The creep resistance of these alloys is significantly improved through intermetallic strengthening (Laves-Fe 2 Nb + L1 2 -Ni 3 Al precipitates) without harmful effects on oxidation resistance. Microstructural and microchemical analyses of the recently developed alumina-forming austenitic (AFA) steels (Fe-14Cr-32Ni-3Nb-3Al-2Ti-based) indicated they are strengthened by Ni 3 Al(Ti) L1 2 , NiAl B 2 , Fe 2 Nb Laves phase and MC carbide precipitates. Different thermomechanical treatments (TMTs) were performed on these stainless steels in an attempt to further improve their mechanical properties. The thermo-mechanical processing produced nanocrystalline grains in AFA alloys and dramatically increased their yield strength at room temperature. Unfortunately, the TMTs didn’t increase the yield strengths of AFA alloys at ≥700ºC. At these temperatures, dislocation climb is the dominant mechanism for deformation of TMT alloys according to strain rate jump tests. After the characterization of aged AFA alloys, we found that the largest strengthening effect from L1 2 precipitates can be obtained by aging for less than 24 h. The coarsening behavior of the L1 2 precipitates was not influenced by carbon and boron additions. Failure analysis and post-mortem TEM analysis were performed to study the creep failure mechanisms of these AFA steels after creep tests. Though the Laves and B2-NiAl phase precipitated along the boundaries can improve the creep properties, cracks were still initiated and propagated along the boundaries, which suggests that the boundaries are still the weaker regions for causing fracture during creep, possibly due to the presence of a precipitatefree zone. The precipitate size distribution and kinetics of precipitate growth were quantified.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Enhanced LAW Glass Correlation - Phase 1

About 50 million gallons of high-level mixed waste is currently stored in underground tanks at the United States Department of Energy’s (DOE’s) Hanford site in the State of Washington. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) will provide DOE’s Office of River Protection (ORP) with a means of treating this waste by vitrification for subsequent disposal. The tank waste will be separated into low- and high-activity waste fractions, which will then be vitrified respectively into Immobilized Low Activity Waste (ILAW) and Immobilized High Level Waste (IHLW) products. The ILAW product will be disposed in an engineered facility on the Hanford site while the IHLW product is designed for acceptance into a national deep geological disposal facility for high-level nuclear waste. The ILAW and IHLW products must meet a variety of requirements with respect to protection of the environment before they can be accepted for disposal. Acceptable glass formulations for vitrification of Hanford low activity waste (LAW) must meet a variety of product quality, processability, and waste loading requirements. To this end, The Vitreous State Laboratory (VSL) at The Catholic University of America (CUA) developed and tested a number of glass formulations during Part A, Part B1 and Part B2 of the WTP development program. The testing resulted in the selection of target glass compositions for the processing of eight of the Phase I LAW tanks. The selected glass compositions were tested at the crucible scale to confirm their compliance with ILAW performance requirements. Duramelter 100 (DM100) and LAW Pilot Melter tests were then conducted to demonstrate the viability of these glass compositions for LAW vitrification at high processing rates.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

As-Run Thermal Analysis for the Utah State University Experiment in the Advanced Test Reactor

The Utah State University (USU) Advanced Test Reactor (ATR) National Scientific User Facility experiment is a materials test consisting of specimens of hafnium aluminide intermetallic and composite. Specimens were contained in sealed, drop-in capsule pairs that were irradiated in the ATR B2 position for up to four reactor cycles (149A, 149B, 150 B and 151A). The experiment configuration was modeled using ABAQUS CAE Version 6.14-2 for construction of the finite element model and ABAQUS Standard to calculate specimen temperatures under as-run irradiation conditions. This ECAR report was formalized as requested by the NSUF project manager (Attachment A). A thermal analysis was performed to determine the irradiation temperatures of each test specimen for up to four irradiation cycles (149A, 149B, 150 B and 151A) that comprised the irradiation campaign. Computed minimum, average and maximum specimen temperatures are given for each of the 132 specimens for an average set of heat rates provided by the physics analysis. In addition, bounding temperatures are given for each specimen using the maximum heat rates from the physics analysis. Specimens in Capsules C 1, D 1 and B 2 experienced the lowest temperatures, followed by those in Capsules B 1, C 2 and D-2, and the highest temperatures were in specimens located in Capsules A-1 and A-2. Temperatures of the specimens for all cycles were between 325.2K and 424.7K. The highest average specimen temperature of 422.9K occurred in the intermetallic rod specimens in Capsule A-1 during Cycle 149B. The highest bounding temperature in the specimens was 424.7K. This information will be used in conjunction with PIE measurements to elucidate the thermophysical mechanisms occurring during, and as a result of, irradiation in the ATR.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2017

Mechanical Properties and Radiation Resistance of Nanoprecipitates-Strengthened Advanced Ferritic Alloys

Five ferritic alloys and a ferritic-martensitic steel, designed by computational thermodynamics using recently developed database, were assessed in this work. A previous Fe-Cr-Zr ferritic alloy, named as Z6, was further investigated because of its amorphization behavior after a peak damage of 50 displacements per atom (dpa) at 400°C. Alloying elements of Zr, Nb, and Mo were varied to form four new ferritic alloys, named as Z1N33A, BL-Nb, BL-NbZr, and BL-Mo, which have reduced Zr-bearing Laves phase and complemented with B2-NiAl phase. The ferritic-martensitic steel, named as TTZ2M, favored MX-type (M=metal, X=C/N) precipitates with controlled M 23 C 6 and Laves phases.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Benchmark Analysis of the HTR-10 with the MAMMOTH Reactor Physics Application

This report documents a set of benchmarks used to validate the Serpent and MAMMOTH neutron transport models of the HTR-10 reactor developed at Idaho National Laboratory. The high-fidelity Serpent Monte Carlo models of the HTR-10 critical and full core configurations include both random, discrete distributions of TRISO particles in the pebbles and random, discrete pebble distributions in the pebble bed core. The Serpent results agree very well with the critical and control rod worth measurements provided in the International Re- actor Physics Experiment Evaluation Project (IRPhEP) report if the ENDF/B-VII.r1 data- set is used. These Serpent models are subsequently used to prepare cross sections and flux tallies in a 10 coarse energy group structure for the MAMMOTH Reactor Physics MOOSE- based application. We find that MAMMOTH can reproduce the Monte Carlo solution for the HTR-10 reactor by using the PJFNK-SPH equivalence method. In all cases studied, the MAMMOTH results are within 120 pcm of the Monte Carlo reference calculation and the maximum errors in neutron absorption and generation rates are within 0.536% and 0.215% from the reference calculation, respectively. A set of benchmark exercises from the International Atomic Energy Agency (IAEA) HTR-10 benchmark in IAEA-TECDOC-1382 were conducted including parts B1 (critical), B2 (temperature coefficient) and B3 (control rod worth). The results we obtain for the critical core are in excellent agreement with the expected value and we confirm that with ENDF/B-VII.r1 data we match the critical eigen- value keff=1 to within 100 pcm. Our temperature coefficient calculation is consistent with the VSOP results generated by the German participants. The Chinese and South African VSOP models produce lower temperature coefficients, a fact that was noted in the original IAEA benchmark, but for which no explanation was provided. Both a full and single control rod worth calculations with Serpent and MAMMOTH agree well with the results from the IAEA benchmark. Finally, and most importantly, this work demonstrates that MAM- MOTH can recover the Monte Carlo high-fidelity solutions to an excellent accuracy using the PJFNK-SPH method. This sets the stage for the ultimate goal of using MAMMOTH in transient, multi-physics scenarios where correction of the cross sections is obtained for steady-state conditions and then used in the transient scenario for which no Monte-Carlo solution is available.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Report on The Down-Selected Nanoprecipitates-Strengthened Advanced Ferritic Alloys for Nuclear Reactor Applications

One ferritic steel (BL-Nb) and one ferritic-martensitic steel (TTZ2M) were down-selected for further investigation. Based on the TTZ2M, two large-scale ferritic-martensitic heats, i.e., FTT1 and FTN1, were produced at industrial steelmaking facilities, which are in contrast to the small laboratory heats BL-Nb and TTZ2M. Other than the standard normalization and tempering condition of the ferritic-martensitic steels, a heat-treated condition was explored for the FTT1 and FTN1, which is named as FTT1-T and FTN1-T, respectively. Two-step aging was applied to BL-Nb to favor the precipitation of Laves and B2-NiAl phases. The alloy compositions and heat treatment temperatures were guided by computational thermodynamics and dilatometry. Tensile, Charpy impact, and creep tests were conducted on the samples of the steels in air, using a commercial heat of T91 as a reference. Microstructural characterization was primarily using transmission electron microscopy and energy dispersive x-ray spectroscopy with occasional uses of optical microscopy.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Development of nanoprecipitates-strengthened advanced ferritic alloys for nuclear reactor applications

By using the experimentally justified and optimized thermodynamic database, five ferritic steels and three ferritic-martensitic steels were designed for property screening, including Vickers hardness, tensile, creep, and radiation hardening, which led to the down-selection of one ferritic steel (BL-Nb) and one ferritic-martensitic steel (TTZ2M) for further investigation. Based on the TTZ2M, two large-scale ferritic-martensitic heats, i.e., FTT1 and FTN1, were produced at an industrial steelmaking facility, which are in contrast to the small laboratory heats BL-Nb and TTZ2M. Other than the standard normalization and tempering condition of the ferritic-martensitic steels, a heat-treated condition was explored for the FTT1 and FTN1, which is named as FTT1-T and FTN1-T, respectively. Two-step aging was applied to BL-Nb to favor the precipitation of Laves and B2-NiAl phases. Tensile, Charpy impact, and creep tests were conducted on the samples of the steels in air, using a commercial heat of T91 as a reference. Microstructural characterization was primarily conducted using transmission electron microscopy and energy dispersive x-ray spectroscopy with occasional uses of optical microscopy and scanning electron microscopy.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

TREAT Fuel Motion Summary Report. SETH A-E Experiments

In support of the Accident Tolerant Fuels program, experiment devices are being developed to enable transient testing of pressurized water reactor (PWR) type fuel specimens. In fiscal year 2019 several fueled tests were conducted in the Transient Reactor Test Facility (TREAT) using the Separate Effects Test Holder (SETH). Five different SETH capsules (SETH A-E) were assembled, each holding a 10-pellet rodlet with 4.9% enriched, commercially-produced fresh UO2 pellets in zirconium alloy cladding with pellet dimensions having typical PWR radial dimensions and a total pellet stack length measuring 10.16 cm. The rodlet’s length allows the specimen to be axially positioned in the center of the core with minimal flux variation over the height of the rodlet. The fuel motion monitoring system (FMMS) is located on the north side of the TREAT reactor. Having direct line-of-sight of the core enables the FMMS to collect spatially-resolved data for fast neutrons generated due to fission occurring in experiment specimens. The FMMS contains 360 channels that make up a 10 (horizontal) by 36 (vertical) array of viewing slots; for the SETH A-E test series 96 proton-recoil scintillator (PRS) detectors were installed in the system. The fast neutrons are detected in the PRS detectors from light produced by the recoil of protons interacting with ZnS(Ag) grains in each detector's scintillator button. This report focuses on the FMMS data captured in the SETH A-E experiments, with multiple transients varying in reactivity addition and length. The first three experiments had a total reactor energy of 101 MJ each and were critical in understanding the FMMS field of view, lead shielding, and other TREAT data acquisition systems. SETH-B2 and C had a reactivity addition of almost double the previous transients and served as a demonstration of the detector array behavior under increased reactor energy. The final two SETH experiments (D and E) were aimed at reaching cladding melting temperatures with a reactor energy over 500 MJ for each test. In preparation for the higher energy transients, the FMMS lead shielding was reduced to 0.5 inches from the 6 inches used in SETH A-C. This was expected to saturate the detectors at the peak of the transient in exchange for higher sensitivity at lower energies after the peak, when the motion was expected. SETH-D was clipped at approximately 3 seconds, which was too early for the FMMS to capture any rodlet motion. SETH-E had the same reactivity addition as SETH-D but the transient time was extended to 18 seconds. The FMMS captured the downward motion of the rodlet in SETH-E as the count rate significantly changed for the detectors viewing the specimen. Snapshots taken throughout the transient helped identify the approximate time at which the motion initiated. Further analysis of the individual detector data captured on a per-millisecond time basis resulted in a determination that the approximate time for the onset of the downward motion was 2.84 ± 0.02 seconds. Neutron radiographs confirmed that downward motion occurred for SETH-D and SETH-E. Motion in SETH-D could also have been captured by the FMMS if the transient time had been longer for SETH-D. Ultimately, these final two tests served to demonstrate the FMMS's ability to track fuel motion during transient experiments at TREAT.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2020

Thermoelasticity Model for Lithium Fluoride

Lithium fluoride (LiF) is a typical ionic solid, and at the same time a typical polymorphic (multi-phase) material. Its phase diagram contains two solid phases, B1 (rock salt) and B2 (CsCl), which are typical of ionic solids. The phase diagram of LiF was suggested by Smirnov. We have carried out extensive study of the properties of LiF using one of the most recent versions of VASP (Vienna Ab initio Simulation Package) which allows one to carry out calculations on ionic solids; more detail will be presented elsewhere.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Electronic Structure and Spin Correlations in Novel Magnetic Structures

The research has advanced understanding of the interrelation between the crystal structure and magnetism in several materials which are or can be of interest for the development of improved, specialized or more cost-effective permanent magnets, as well as in selected materials for biomedical and catalytic applications. Fundamental aspects of ferromagnetism were investigated for Mn-Ge, Co-V and Co-Ge nanoclusters and for melt-spun Co-Sn alloys. New solution-chemistry synthesis methods were designed and tested for Fe-Pt, Fe3C and Fe3O4 nanoparticles. Off-stoichiometric Laves phases in the Fe-Si-Zr, Fe-Nb and Fe-Ta systems, as well as Fe5(Si,Ge)B2 compounds were assessed as new rare-earth-free permanent magnet materials; all except the Fe-Si-Zr Laves phases were found to be promising enough to merit a further exploration. A new method for manufacturing rare-earth-free magnets based on the MnBi compound was developed; by purposely avoiding oxidation-sensitive fine single-crystalline powders, the new method yields magnets with a 50% larger energy storage capacity. Studies of rare-earth-lean permanent-magnet materials (lean compared to the currently predominant Nd-Fe-B materials) were focused on the tetragonal compound of the ThMn12 structure type and included both discovery and characterization of new formulations and exploration of new fabrication/processing techniques. Among the most significant achievements were successful preparation of a vanadium-lean SmFe11V compound, the first observation of thermomechanically induced texture in nanocrystalline Sm(Fe,V)12 alloys, and a breakthrough reduction-diffusion synthesis of Sm1-xZrx(Fe0.8Co0.2)11.2Ti0.8 single-crystal particles with a coercivity as high as 12.6 kOe. Several experiments aimed at improvement of the Nd-Fe-B magnet have also been undertaken including a five-fold increase of the coercivity through a grain-boundary diffusion treatment of a Nd10Fe84B6 nanocrystalline alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Radically Engineered Modular Air Separation System with Tailored Oxygen Sorbents

The commercial energy sector relies heavily on fossil fuel conversion, and in the process releases a significant amount of CO 2 . A promising technology to utilize fossil fuels with relatively affordable CO 2 capture is gasification. However, it requires a pure oxygen stream. The current state of the art method to produce oxygen is cryogenic air separation, which supercools air to a liquid, and then using distillation columns to separate the components. While this method has been thoroughly studied, it only has a 25% efficiency from a second law standpoint and therefore requires a significant amount of energy (and associated emissions) for oxygen production. This, then, lowers the incentive for carbon capture within a plant, so alternative methods need to be investigated. One potential method, chemical looping air separation (CLAS), is a promising method to replace state of the art oxygen generation technologies. CLAS utilizes a cyclic redox scheme with an oxygen sorbent to create pure oxygen streams. This approach typically utilizes a dual reactor scheme where the oxygen deficient sorbent enters the first reactor and is subjected to high oxygen partial pressures to re-oxidize the sorbent. Then the sorbent is sent to the reducing reactor, where it is subjected to low oxygen partial pressure (steam or vacuum) to releases oxygen. The overarching objective of this project was to discover the principles for rational design and optimization of oxygen sorbents and process design to ensure the process is a viable replacement for cryogenic air separation, especially in the context of modular gasification systems. This was done through development, characterization, testing, and analyses of (a) high temperature mixed composite oxides; (b) low temperature doped perovskite oxides (A1 x A2 1-x B1 y B2 1-y O 3 ); (c) scale up synthesis and testing of the optimized sorbent particles; (d) process design and analyses of the CLAS system in the context of modular gasification applications.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2017

Effects of Cooling Rate on 6.5% Silicon Steel Ordering

Increasing Si content improves magnetic and electrical properties of electrical steel, with 6.5% Si as the optimum. Unfortunately, when Si content approaches 5.7%, the Fe-Si alloy becomes brittle. At 6.5%, the steel is so brittle that a conventional cold rolling process is no longer applicable. The heterogeneous formation of B2 and D03 ordered phases is responsible for the severe material embrittlement. Studies show that the formation of these ordered phases can be impeded by rapid cooling. However, due to the availability of quenching media, only the cooling rates of water and brine water were investigated. At Ames Laboratory, a comprehensive study of the effect of rapid cooling rate on the formation of the ordered phases was carried out. Melt spin method was used to prepare thick steel ribbon. A wide range of cooling rates was achieved by varying wheel speed and melt-injection rate. A calibrated high-resolution thermal camera was used to measure temperature changes during solidification. The microstructures of the obtained ribbons were characterized using X-ray diffraction and TEM. The electrical, magnetic and mechanical properties were characterized using 4-pt probe, VSM, and macro-indentation methods. The relations between these physical properties and ordered phases were established.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effect of wheel speed on the magnetic and mechanical properties of melt spun Fe-6.5 wt.% electric steel

Fe-Si electric steel is the most widely used soft magnetic materials in electric mahines and motors, transformers and generators. Improving the surperior magnetic and electric properties of 6.5 wt.% high silicon steel is essential for higher may improve energy efficiency and power density of electric machines. However, the brittleness due to the formation of B2 and D03 ordered phases in high silicon steel make it difficult forbids for the application of high silicon steel. It is known that these ordered phases can be fully or partially suppressed by rapid cooling. However, further study is needed to understand the extend of cooling on the magnetic and mechanical properties of 6.5 wt.% silicon steel with various degree of ordering. By tuning the wheel speed from 1m/s to 30m/s with several intervals of the melt spinning process, varying degrees of cooling were achieved on 6.5 wt.% silicon steel ribbons. The cooling rate significant altered the ordering, microstructure size scale, and thus the mechanical and magnetic properties. TEM results showed that D03 ordering can be fully suppressed at high wheel speed, but started to nucleate at 5m/s and below, which correlates with the hardness and Young’s modulus increase towards low wheel speeds as tested by micro and nano indentation. The grain sizes of the ribbons on the wheel side decreased with increasing wheel speeds being ~100 micron at 1m/s and ~8 micron at 30m/s, which led to the change in coercivity. Saturation magnetization and electric resistivity of the ribbons remained about 190 emu/g and 84 microhm *cm, which appeared to be mainly depend on the chemistry.

Fe-6.5%Si Steel↗
DOE OSTI2018

Effect of cooling rate on the magnetic and mechanical properties of melt spun Fe-6.5 wt.% electric steel

The superior magnetic and electric properties of 6.5 wt.% high silicon steel may improve efficiency and power density of electric machines. However, the brittleness due to the formation of B2 and D03 ordered phases make it difficult for the application of high silicon steel. These ordered phases can be fully or partially suppressed by rapid cooling. However, further study is needed to understand the effect of cooling rate on magnetic and mechanical properties. By tuning the melt spinning wheel speed from 1m/s to 30m/s, varying degrees of cooling rate were achieved. The obtained ribbons with various degree of ordering were tested for mechanical, magnetic and electrical properties. The correlation between the cooling rate, ordering, and physical properties are established.

36 MATERIALS SCIENCE↗