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At least 73 records · Page 4

Development of space shuttle ignition overpressure environment and correlation with flight data

The Space Transportation (STS) launch vehicles are more complex than other launch vehicles. A comprehensive analysis of the lift-off event is required so that the responses of the vehicle and payloads can be predicted. The transient overpressure induced by ignition of the solid rocket motors (SRM's) is one of the critical design factors assessed for lift-off. The STS-1 ignition overpressure design environment was developed from 6.4-percent scale-model tests in which the Tomahawk solid rocket motors were used to simulate the start-up process of the SRM's. The overpressures measured during STS-1 lift-off were much more severe than predicted. The reasons for this anomaly are discussed in this paper. The 6.4-percent scale model was redesigned and used as a tool to develop an effective ignition overpressure suppression system for STS-2 and subsequent flights. Also presented are advancements in subscale-model simulation and theoretical understanding of this transient overpressure phenomenon that led to the successful development of the fix.

Lai, S.↗

The SRB nozzle erosion related flow analysis

A study was performed to define the solid rocket booster (SRB) nozzle throat flow field, and to investigate one possible mechanism for the severe erosion which occurred on a recent flight. The flow field in the vicinity of the eroded area was not found to be exceptional, and the presence of a notch or scored area near the imbedded region nose did not appear to produce sufficient flow fluctuations to exacerbate the erosion characteristics of the throat liner. An interesting fluctuating mechanism was found in the imbedded cavity, but that mechanism (while of possible importance for erosion of the seal region) did not seem to adversely affect the region of concern. On the basis of this analysis, the conclusion can be drawn that the anomalous erosion did not result from a single mechanical defect (pit, or gouge) since the flow fluctuations which result seem insufficient to induce a repetitive pattern downstream. It further appears that the emission pattern exhibited did not result from a steady flow phenomena in the throat region. This does not rule out acoustic phenomena or severe start-up transients.

Prozan, R. J.↗

Low-temperature heat pipe experiment package (HEPP) for LDEF (S1001)

The principal objectives of the experiment are to determine zero-g start-up performance for conventional and diode low temperature heat pipes, to evaluate heat pipe performance in zero-g for an extended period of time, to determine zero-g transport capability of each heat pipe, and to determine diode operation, including forward conductance, turndown ratio, and transient behavior. Two heat pipes, a fixed conductance transporter heat pipe and a thermal diode heat pipe, are coupled with a radiant cooler system. Both pipes are charged with ethane. Also integrated with the radiator is a phase change material (PCM) canister which provides temperature stability during transport tests. N-heptane, which has a melting/freezing point of 182 K, is used as the PCM. The high heat capacity (28 W-hr of latent heat) provided by the canister permits high power heat pipe testing at constant temperature.

Mcintosh, R., Jr.↗

Modeling clear-air turbulence with vortices using parameter-identification techniques

A vortex model of winds associated with clear-air turbulence (CAT) is shown to be useful for characterizing actual airline CAT encounters. The model consists of an array of vortices with solid-body cores embedded in a potential flow field. Parameters such as the size and strength of the vortices and their locations are identified using a modified Newton-Raphson algorithm. A manual identification start-up scheme is used to minimize errors in the initial parameter estimates, and the identification algorithm is found to be robust in regard to the remaining errors. The analysis of a CAT encounter involving a commercial airliner demonstrates the success of the model and estimation procedure. The analysis finds vortices with core diameters of 1000 ft and tangential velocities of 87 ft/sec in this encounter.

Mehta, R. S.↗

Preliminary analysis of selected gas dynamic problems

The VAST computer code was used to analyze SSME main combustion chamber start-up transients and the IUS flow field for a damaged nozzle was investigated to better understand the gas dynamic considerations involved in vehicle problems, the effect of start transients on the nozzle flow field for the SSME, and the possibility that a damaged nozzle could account for the acceleration anomaly noted on IUS burn. The results obtained were compared with a method of characteristics prediction. Pressure solutions from both codes were in very good agreement and the Mach number solution on the nozzle centerline deviates substantially for the high expansions for the SSME. Since this deviation was unexpected, the phenomenon is being further examined.

Prozan, R. J.↗

Designing a micro-spacecraft

Planetary spacecraft design could move toward less complex probes which would cost less then previous highly instrumented missions. The goal then becomes to fly more frequent missions and use commercial, proven hardware to ameliorate development costs. A commonality would be kept in place from spacecraft to spacecraft, with upgrades being introduced only to meet specific objectives or take advantage of advances in commercial hardware. Mission costs are in large part determined by spacecraft mass, so instrumentation must be miniaturized, i.e., the concept of a micro-satellite. A design study for the Cosimi project, which would feature placing a spacecraft on the far side of the solar corona to broadcast radio signals to earth, demonstrates the feasibility of a 20 cm diam rocket and integrated instruments for performing low-cost solar physics experiments. It is concluded, however, that current program start-ups will continue to maximize the mass and instrumentation of spacecraft.

Burke, J. D.↗

Investigation of potential driver modules and transmission lines for a high frequency power system on the space station

The objective was to assess the feasibility of using the Series Resonant inverter as the driver module for the high frequency power system on the Space Station. This study evaluates the performance of the Series Resonant driver when it was operated with a dc input voltage and run through a series of tests to determine its start-up performance, response to load changes, load regulation, and efficiency. Also, this study compares the Series Resonant driver to another kind of driver that uses a Power Transistor snubber. An investigation of the various types of transmission lines is initiated. In particular, a simplified approach is utilized to describe the optimal transmission line.

Brush, H. T.↗

CO2 compressor vibration and cause analysis

The operational experience of a large turbine drive carbon dioxide compressor train in a urea plant with capacity of 1620 tons/day is considered. After the initial start-up in 1976, the vibration in the HP cylinder was comparatively serious. The radial vibration reached 4.2 to 4.5 mils and fluctuated around this value. It was attributed to the rotating stall based on the spectrum analysis. Additional return line from the 4th to 4th and higher temperature of the 4th inlet has cured the vibration. Problems are described which were encountered in the operation along with their solutions, and/or improvements.

Ying, Y. L.↗

Cracked rotor demonstration

The purpose of this demonstration is to observe the behavior of a rotor with a single crack. This will be presented in oscilloscope orbits, 2X POLAR PLOTS, and spectrum cascade diagrams. Crack detection must be observed in all three formats and monitored over a period of time or start-ups. The change in the 2X behavior pattern provides an early warning that a crack potentially exists and that it is likely propagating toward total rotor fracture.

Bosmans, R. F.↗

Radioactivities in returned lunar materials and in meteorites

A preliminary C-14 study on lunar soil was carried out with the University of Toronto Iso Trace accelerator mass spectrometer. This accelerator was recommended for C-14 work by Dr. R. Schneider of A.S. and E., who was the field engineer during the assemblage and start-up operation of the accelerator. After the preliminary study using CO2 from 10084,937 soil, which had previously been counted with low-level mini-proportional counters, it became clear that the Toronto accelerator could carry out C-14/C-13/C-12 ratio measurements on 1 gram meteorite and lunar samples and that the C-14 measurements are done with higher precision and better reliability than elsewhere. A collaborative program with the University of Toronto Iso Trace accelerator group, which is expected to be scientifically fruitful. Arrangements have been made for Dr. R.P. Beukens of the Toronto Accelerator Group to extract the carbon compounds from Antarctic meteorite and lunar samples and to convert the compounds to CO2. During the past two years, a uranium-series dating method was developed for polar ice, which method is being applied to ice from the Allan Hills site, Byrd core, and the Beardsmore glacier.

Fireman, E. L.↗

Artificial intelligence - NASA

Artificial Intelligence (AI) represents a vital common space support element needed to enable the civil space program and commercial space program to perform their missions successfully. It is pointed out that advances in AI stimulated by the Space Station Program could benefit the U.S. in many ways. A fundamental challenge for the civil space program is to meet the needs of the customers and users of space with facilities enabling maximum productivity and having low start-up costs, and low annual operating costs. An effective way to meet this challenge may involve a man-machine system in which artificial intelligence, robotics, and advanced automation are integrated into high reliability organizations. Attention is given to the benefits, NASA strategy for AI, candidate space station systems, the Space Station as a stepping stone, and the commercialization of space.

Erickson, J. D.↗

Capillary pumped loop GAS and Hitchhiker flight experiments

Flight experiments of a capillary pumped loop (CPL) aboard the Space Shuttle on both the Get Away Special (GAS) and Hitchhiker-G (H/H-G) carriers are described. These tests have shown that a two-phase heat transfer loop utilizing a wicking material as the system pumping mechanism can operate successfully in a zero-g environment. The CPL operating modes demonstrated were start-up, heat load sharing/natural priming, liquid inventory and temperature control via the reservoir, dryout recovery, and isolation of a single pump deprime. Also investigated were high and low power limits, and inlet subcooling requirements. In these CPL flight experiments, successful system operation was demonstrated at input power levels up to 560 watts and inlet subcooling below 2 C.

Ku, J.↗

Vortex systems on slender rotating bodies and their effect on the aerodynamic coefficients

The turbulent flow of rotational bodies up to a length of 20 diameters with various head shapes and cylindrical tails was examined in the subsonic wind tunnel with the Mach number of M = 0.1. At angles of incidence lower than 30 degrees, a pair of symmetrical eddies rests stationary from head to tail on the trailing side, very close to the body. At angles between 30 and 60 degrees, the stationary eddies are asymmetrically pushed off. Between 60 and 90 degrees, the eddies detach themselves in an instationary manner. This includes, for example, the turbulent flow at the start-up of flying bodies in the presence of lateral winds. The results of measurments obtained by Mello at M = 2, an impulse method, and the cross flow theory according to Allen are used for comparison.

Fiechter, M.↗

Technical progress in silicon sheet growth under DOE/JPL FSA program, 1975-1986

The technical progress made in the Silicon Sheet Growth Program during its 11 years was reviewed. At present, in 1986, only two of the original 9 techniques have survived to the start-up, pilot-plant stage in industry. These two techniques are the edge-defined, film-fed growth (EFG) technique that produces closed shape polygons, and the WEB dendritic technique that produces single ribbons. Both the status and future concerns of the EFG and WEB techniques were discussed.

Kalejs, J. P.↗

Design and test of a mechanically pumped two-phase thermal control flight experiment

A flight experiment of a mechanically pumped two-phase ammonia thermal control system, incorporating a number of new component designs, has been assembled and tested in a 1-g environment. Additional microgravity tests are planned on the Space Shuttle when Shuttle flights are resumed. The primary purpose of this experiment is to evaluate the operation of a mechanically pumped two-phase ammonia system, with emphasis on determining the performance of an evaporative Two-Phase Mounting Plate. The experiment also evaluates the performance of other specially designed components, such as the two-phase reservoir for temperature control, condensing radiator/heat sink, spiral tube boiler, and pressure drop experiment. The 1-g tests have shown that start-up of the two-phase experiment is easily accomplished with only a partial fill of ammonia. The experiment maintained a constant mounting plate temperature without flow rate controls over a very wide range of heat loads, flow rates, inlet flow conditions and exit qualities. The tests also showed the successful operation of the mounting plate in the heat sharing condensing mode.

Grote, M. G.↗

Details of the computed flowfield over a circular cylinder at Reynolds number 1200

The application of an upwind-biased implicit approximate factorization Navier-Stokes algorithm to the unsteady impulsive start-up flow over a circular cylinder at Reynolds number 1200 is described. The complete form of the compressible Navier-Stokes equations is used, and the algorithm is second-order accurate in both space and time. The development with time of the shape and size of the separated vortical flow region is computed, as well as the time-variation of several boundary layer parameters and profile shapes. Computations, in general, show excellent agreement with experiment, although the present method predicts a more rapid onset of reversed flow on the cylinder than evidenced in experiment. The changes that the vortical region behind the cylinder undergoes as the symmetric flow transitions to periodic vortex shedding are discussed. The flow becomes periodic with a Strouhal frequency of 0.222, which compares well with the experimental value of approximately 0.21. The effect of grid density on the development of the unsteady flow is also shown.

Rumsey, C. L.↗

Thermal barrier coatings for the space shuttle main engine turbine blades

The Space Shuttle Main Engine (SSME) turbopump turbine blades experience extremely severe thermal shocks during start-up and shut-down. For instance, the high pressure fuel turbopump turbine which burns liquid hydrogen operates at approximately 1500 F, but is shut down fuel rich with turbine blades quenced in liquid hydrogen. This thermal shock is a major contributor to blade cracking. The same thermal shock cause the protective ZrO2 thermal barrier coatings to spall or flake off, leaving only the NiCrAlY bond coating which provides only a minimum thermal protection. The turbine blades are therefore life limited to about 3000 sec for want of a good thermal barrier. A suitable thermal barrier coating (TBC) is being developed for the SSME turbine blades. Various TBCs developed for the gas turbine engines were tested in a specially built turbine blade tester. This tester subjects the coated blades to thermal and pressure cycles similar to those during actual operation of the turbine. The coatings were applied using a plasma spraying techniques both under atmospheric conditions and in vacuum. Results are presented. In general vacuum plasma sprayed coatings performed much better than those sprayed under atmospheric conditions. A 50 to 50 blend of Cr2O3 and NiCrAlY, vacuum plasma sprayed on SSME turbopump turbine blades appear to provide significant improvements in coating durability and thermal protection.

Bhat, B. N.↗

NASA systems autonomy demonstration project: Advanced automation demonstration of Space Station Freedom thermal control system

The NASA Systems Autonomy Demonstration Project (SADP) was initiated in response to Congressional interest in Space station automation technology demonstration. The SADP is a joint cooperative effort between Ames Research Center (ARC) and Johnson Space Center (JSC) to demonstrate advanced automation technology feasibility using the Space Station Freedom Thermal Control System (TCS) test bed. A model-based expert system and its operator interface were developed by knowledge engineers, AI researchers, and human factors researchers at ARC working with the domain experts and system integration engineers at JSC. Its target application is a prototype heat acquisition and transport subsystem of a space station TCS. The demonstration is scheduled to be conducted at JSC in August, 1989. The demonstration will consist of a detailed test of the ability of the Thermal Expert System to conduct real time normal operations (start-up, set point changes, shut-down) and to conduct fault detection, isolation, and recovery (FDIR) on the test article. The FDIR will be conducted by injecting ten component level failures that will manifest themselves as seven different system level faults. Here, the SADP goals, are described as well as the Thermal Control Expert System that has been developed for demonstration.

Dominick, Jeffrey↗