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At least 73 records · Page 4

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DOE OSTI2024

Advanced multimaterial shape optimization methods as applied to advanced manufacturing of wind turbine generators

Abstract Currently, many utility‐scale wind turbine generator original equipment manufacturers are dependent on imported rare earth permanent magnets, which are susceptible to market risks from cost instability. To lower the production costs of these generators and stay competitive in the market, several small wind manufacturers are pursuing continuous improvements to both generator design and manufacturing. However, traditional design and manufacturing methods have yielded marginal improvements in wind power performance. This work presents novel methods to redesign a baseline 15‐kW wind turbine generator with reduced rare‐earth permanent magnets by leveraging cutting‐edge three‐dimensional (3D) printed polymer‐bonded permanent magnets and steel. Symmetric, asymmetric, and multimaterial‐magnet parametrization methods are introduced for shape optimization. We extend the symmetric and asymmetric methods to the back iron in the stator to further investigate the impact and opportunities for performance improvements with lesser active materials. We employ a design‐of‐experiments approach with parametric computer‐aided design for shape generation and evaluate different designs by magneto‐thermal modeling and finite‐element analysis. We use adaptive sampling technique to identify better performing designs with lesser magnet mass, higher efficiency, and lower cogging torque when compared with the baseline generator. Asymmetric pole designs resulted in a magnet mass in the range of 4.77–5.37 kg, which was 27%–35% lighter than the baseline generator, suggesting that a new design freedom exists that can be enabled by advanced manufacturing, such as 3D printing. Shaping the back iron in the stator resulted in material savings in electrical steel of up to 14.62 kg, which was 20% lighter than the baseline stator. We conducted a structural analysis to evaluate an optimized asymmetric rotor design from the point of view of mechanical integrity and air‐gap stiffness. The magnetically optimal shape profile was shown as having a positive impact on the radial stiffness, and an optimal solution was discovered to reduce the structural mass by nearly 30 kg, which was 29% lighter than the baseline.

17 WIND ENERGY↗

DOE OSTI2024

ExaWind: Open‐source CFD for hybrid‐RANS/LES geometry‐resolved wind turbine simulations in atmospheric flows

Abstract Predictive high‐fidelity modeling of wind turbines with computational fluid dynamics, wherein turbine geometry is resolved in an atmospheric boundary layer, is important to understanding complex flow accounting for design strategies and operational phenomena such as blade erosion, pitch‐control, stall/vortex‐induced vibrations, and aftermarket add‐ons. The biggest challenge with high‐fidelity modeling is the realization of numerical algorithms that can capture the relevant physics in detail through effective use of high‐performance computing. For modern supercomputers, that means relying on GPUs for acceleration. In this paper, we present ExaWind, a GPU‐enabled open‐source incompressible‐flow hybrid‐computational fluid dynamics framework, comprising the near‐body unstructured grid solver Nalu‐Wind, and the off‐body block‐structured‐grid solver AMR‐Wind, which are coupled using the Topology Independent Overset Grid Assembler. Turbine simulations employ either a pure Reynolds‐averaged Navier–Stokes turbulence model or hybrid turbulence modeling wherein Reynolds‐averaged Navier–Stokes is used for near‐body flow and large eddy simulation is used for off‐body flow. Being two‐way coupled through overset grids, the two solvers enable simulation of flows across a huge range of length scales, for example, 10 orders of magnitude going from O(μm) boundary layers along the blades to O(10 km) across a wind farm. In this paper, we describe the numerical algorithms for geometry‐resolved turbine simulations in atmospheric boundary layers using ExaWind. We present verification studies using canonical flow problems. Validation studies are presented using megawatt‐scale turbines established in literature. Additionally presented are demonstration simulations of a small wind farm under atmospheric inflow with different stability states.

17 WIND ENERGY↗

NASA NTRS1980

Low cost composite materials for wind energy conversion systems

A winding process utilizing a low-cost E-glass fabric called transverse-filament tape for low-cost production of wind turbine generators (WTG) is described. The process can be carried out continuously at high speed to produce large one-piece parts with tapered wall thicknesses on a tapered mandrel. It is being used to manufacture blades for the NASA/DOE 200-ft-diameter MOD-1 WTG and Rockwell/DOE 40-kW small wind energy conversion system (SWECS).

Weingart, O.↗

DOE OSTI2024

Design Load Basis Guidance for Distributed Wind Turbines

Aeroelastic modeling (AM) is the primary methodology for structural and performance assessment of any wind turbine. Nonetheless, the use of AM in the distributed wind (DW) industry sector is limited due to several challenges (Damiani, Davis, & Summerville, 2022). One of these challenges lies in the perceived complexity of generating a proper set of numerical simulations to extract and process the key outputs for component design and verification, and, ultimately, achieve certification. This makes it difficult to reliably predict the structural and performance response of small wind turbines. From the investigation carried out in (Damiani & Davis, 2022), it is apparent that many stakeholders in this sector believe that a comprehensive guide for developing a design load basis (DLB) for distributed wind turbines (DWTs) is necessary.

17 WIND ENERGY↗

NASA NTRS1980

An experimental investigation of three dimensional low speed minimum interference wind tunnel for high lift wings

As a means to achieve a minimum interference correction wind tunnel, a partially actively controlled test section was experimentally examined. A jet flapped wing with 0.91 m (36 in) span and R = 4.05 was used as a model to create moderately high lift coefficients. The partially controlled test section was simulated using an insert, a rectangular box 0.96 x 1.44 m (3.14 x 4.71 ft) open on both ends in the direction of the tunnel air flow, placed in the University of Washington Aeronautical Laboratories (UWAL) 2.44 x 3.66 m (8 x 12 ft) wind tunnel. A tail located three chords behind the wing was used to measure the downwash at the tail region. The experimental data indicates that, within the range of momentum coefficient examined, it appears to be unnecessary to actively control all four sides of the test section walls in order to achieve the near interference free flow field environment in a small wind tunnel. The remaining wall interference can be satisfactorily corrected by the vortex lattice method.

Shindo, S.↗

NASA NTRS1998

Comparison of the Aerodynamic Characteristics of Similar Models in Two Size Wind Tunnels at Transonic Speeds

The aerodynamic characteristics of two similar models of a lifting body configuration were run in two transonic wind tunnels, one a 16 foot the other a 14-inch and are compared. The 16 foot test used a 2% model while the 14-inch test used a 0.7% scale model. The wind tunnel model configurations varied only in vertical tail size and an aft sting shroud. The results from these two tests compare the effect of tunnel size, Reynolds number, dynamic pressure and blockage on the longitudinal aerodynamic characteristics of the vehicle. The data accuracy and uncertainty are also presented. It was concluded from these tests that the data resultant from a small wind tunnel compares very well to that of a much larger wind tunnel in relation to total vehicle aerodynamic characteristics.

Springer, Anthony M.↗

NASA NTRS1993

Image registration for luminescent paint applications

The use of pressure sensitive luminescent paints is a viable technique for the measurement of surface pressure on wind tunnel models. This technique requires data reduction of images obtained under known as well as test conditions and spatial transformation of the images. A general transform which registers images to subpixel accuracy is presented and the general characteristics of transforms for image registration and their derivation are discussed. Image resection and its applications are described. The mapping of pressure data to the three dimensional model surface for small wind tunnel models to a spatial accuracy of 0.5 percent of the model length is demonstrated.

Bell, James H.↗

NASA NTRS1924

The effect of wind tunnel turbulence upon the forces measured on models

1. Reasons for inquiry: The tests were undertaken to find the effect of turbulence in the air stream upon the lift and drag forces measured on models in the four-foot wind tunnel at the Massachusetts Institute of Technology. 2. Range of investigation: Maximum lifts and minimum drags were measured on Gottingen-387 and R.A.F.-15 airfoils, minimum drag on a streamlined strut, and the static pressure gradients for different conditions of turbulence. 3. Results and further developments: The results show that the scale of the turbulence (as defined in this report) has a marked effect upon the measured forces on models tested in the tunnel as well as on the pressure gradient, and it is recommended that further investigation of the phenomena be made with the aid of smoke and small wind vanes.

Lepage, W L↗

NASA NTRS2011

Wind and Temperature Spectrometry of the Upper Atmosphere in Low-Earth Orbit

Wind and Temperature Spectrometry (WATS) is a new approach to measure the full wind vector, temperature, and relative densities of major neutral species in the Earth's thermosphere. The method uses an energy-angle spectrometer moving through the tenuous upper atmosphere to measure directly the angular and energy distributions of the air stream that enters the spectrometer. The angular distribution gives the direction of the total velocity of the air entering the spectrometer, and the energy distribution gives the magnitude of the total velocity. The wind velocity vector is uniquely determined since the measured total velocity depends on the wind vector and the orbiting velocity vector. The orbiting spectrometer moves supersonically, Mach 8 or greater, through the air and must point within a few degrees of its orbital velocity vector (the ram direction). Pointing knowledge is critical; for example, pointing errors 0.1 lead to errors of about 10 m/s in the wind. The WATS method may also be applied without modification to measure the ion-drift vector, ion temperature, and relative ion densities of major ionic species in the ionosphere. In such an application it may be called IDTS: Ion-Drift Temperature Spectrometry. A spectrometer-based coordinate system with one axis instantaneously pointing along the ram direction makes it possible to transform the Maxwellian velocity distribution of the air molecules to a Maxwellian energy-angle distribution for the molecular flux entering the spectrometer. This implementation of WATS is called the gas kinetic method (GKM) because it is applied to the case of the Maxwellian distribution. The WATS method follows from the recognition that in a supersonic platform moving at 8,000 m/s, the measurement of small wind velocities in the air on the order of a few 100 m/s and less requires precise knowledge of the angle of incidence of the neutral atoms and molecules. The same is true for the case of ion-drift measurements. WATS also provides a general approach that can obtain non-equilibrium distributions as may exist in the upper regions of the thermosphere, above 500 km and into the exosphere. Finally, WATS serves as a mass spectrometer, with very low mass resolution of roughly 1 part in 3, but easily separating atomic oxygen from molecular nitrogen.

Herrero, Federico↗

NASA NTRS2013

Thickness and Fuel Preheating Effects on Material Flammability in Microgravity from the BASS Experiment

The Burning and Suppression of Solids (BASS) experiment was performed on the International Space Station. Microgravity combustion tests burning thin and thick flat samples, acrylic spheres, and candles were conducted. The samples were mounted inside a small wind tunnel which could impose air flow speeds up to 40 cms. The wind tunnel was installed in the Microgravity Science Glovebox which supplied power, imaging, and a level of containment. The effects of air flow speed, fuel thickness, fuel preheating, and nitrogen dilution on flame appearance, flame growth, and spread rates were determined in both the opposed and concurrent flow configuration. In some cases, a jet of nitrogen was introduced to attempt to extinguish the flame. Microgravity flames were found to be especially sensitive to air flow speed in the range 0 to 5 cms. The gas phase response is much faster compared to the solid and so as the flow speed is changed, the flame responds with almost no delay. At the lowest speeds examined (less than 1 cms) all the flames tended to become dim blue and very stable. However, heat loss at these very low convective rates is small so the flames can burn for a long time. At moderate flow speeds (between about 1 and 5 cms) the flame continually heats the solid fuel resulting in an increasing fuel temperature, higher rate of fuel vaporization, and a stronger, more luminous flame as time progresses. Only the smallest flames burning acrylic slabs appeared to be adversely influenced by solid conductive heat loss, but even these burned for over 5 minutes before self-extinguishing. This has implications for spacecraft fire safety since a tiny flame might be undetected for a long time. While the small flame is not particularly hazardous if it remains small, the danger is that it might flare up if the air convection is suddenly increased or if the flame spreads into another fuel source.

Combustion↗

DOE OSTI2024

The Integrated Reference Region Analysis for Parallel DFIGs’ Interfacing Inductors

Although the traditional design of doubly-fed induction generators (DFIGs)’ interfacing inductors consider the peak ripple of the grid-side converter (GSC)’s output current, it does not consider the inductors’ impact on DFIGs’ smallsignal stability. Located in series between the GSC and the stator, the inappropriate selection of the interfacing inductor can easily result to system instability. Therefore, this paper first proposes the integrated reference region analysis for small wind farm's interfacing inductors to improve the traditional design method. Firstly, a new detailed parallel DFIGs’ smallsignal model that considers output currents’ coupling is built in d-q coordinate system with state-space approach. The model focuses on representing the operating states of parallel DFIGs in wind farm. Secondly, the linearized state-space matrix of parallel DFIGs is decomposed into nominal-value matrix and location matrix. Considering the traditional design requirements, the integrated reference region for interfacing inductor is proposed through spectral radius and bialternate matrix sum (BMS). Furthermore, it can provide better guidance for parameter selecting and stabilization method researches. Finally, the simulation and experimental results show that the proposed integrated reference region for parallel DFIGs’ interfacing inductors is accurate and instructive.

47 OTHER INSTRUMENTATION↗

DOE OSTI2023

Classical dynamics of vortex solitons from perturbative scattering amplitudes

Abstract We introduce a novel point-particle effective description of ANO vortex solitons in the critical Abelian Higgs Model (AHM) ind= 2 + 1 based on the small winding expansion. Identifying the effective vortices with the elementary quanta of a complex scalar field, relativistic vortex-vortex scattering amplitudes are calculated as a diagrammatic, perturbative expansion in the winding numberN. Making use of powerful techniques recently developed for analyzing the post-Minkowskian two-body problem in general relativity, we efficiently extract the contribution to the loop integrals from the classical potential region, with the resulting velocity expansion subsequently resummed to all orders. The main result of this paper is an analytic expression for the classical, vortex-vortex potential at$$ \mathcal{O} $$ O (N 2 ), or one-loop, with exact velocity dependence. By truncating the resulting effective Hamiltonian at$$ \mathcal{O} $$ O (p 2 ) we derive an analytic, perturbative expression for the metric on the 2-vortex moduli space. Finally, the emergence of the critical AHM from the classical limit of the$$ \mathcal{N} $$ N = 2 supersymmetric AHM, and the resulting constraints on the point-particle EFT is described in detail using an on-shell superspace construction for BPS states ind= 2 + 1.

Physics↗

DOE OSTI2023

Atmospheric Turbulent Intermittency Over the Arctic Sea‐Ice Surface During the MOSAiC Expedition

Turbulent motions in the Arctic stable boundary layer are characterized by intermittency, but they are rarely investigated due to limited observations, in particular over the sea‐ice surface. In the present study, we explore the characteristics of turbulent intermittency over the Arctic sea‐ice surface using data collected during the Multidisciplinary drifting Observation for the Study of Arctic Climate expedition from October 2019 to September 2020. We first develop a new algorithm, which performs well in identifying the spectral gap over the Arctic sea‐ice surface. Then the characteristics of intermittency are investigated. It is found that the strength of intermittency increases under the conditions of light surface wind speed, small surface wind speed gradient, and strong surface air temperature gradient. The momentum flux, sensible heat flux, and latent heat flux calculated by raw eddy‐covariance fluctuations are overestimated by 3%, 10%, and 24%, respectively, because submesoscale motions are included. Furthermore, the characteristics of the atmospheric boundary layer structure under various intermittency conditions reveal that strong low‐level jets are favorable to surface turbulent motions that result in weak intermittency, while strong temperature inversions above the surface layer suppress surface turbulent motions and lead to strong intermittency.

54 ENVIRONMENTAL SCIENCES↗

NASA NTRS1976

Mach 4 free-jet tunnel starting experiments for a hypersonic research engine model causing high blockage

Tests of a full scale hypersonic research engine (HRE) were conducted in the hypersonic tunnel facility at Mach numbers of 5, 6, and 7. Since the HRE would cause a rather high blockage (48.83 percent of the nozzle area), subscale tests were conducted in various available small wind tunnels prior to the full scale tests to study the effects of model blockage on tunnel starting. The results of the Mach 4 subscale tests which utilized a model system at 0.0952 scale which simulated the HRE in the test section of the tunnel are presented. A satisfactory tunnel starting could not be achieved by varying the free jet length or diffuser size nor by inserting the model into the test stream after tunnel starting. However, the installation of a shroud around the HRE model allowed the tunnel to start with the model preset in the tunnel at a tunnel stagnation pressure to atmospheric exit pressure ratio of 13.4. The simulation of the discharge of instrumentation cooling water and the addition of test hardware at the aft end of the HRE model did not have a significant effect on the tunnel starting.

Carson, G. T., Jr.↗

NASA NTRS1976

Stall flutter and nonlinear divergence of a two-dimensional flat plate wing

Tests were conducted in a small wind tunnel to study the torsional stall flutter behavior of a two-dimensional flat-plate wing pivoted about the midchord. The nonlinear static divergence equilibrium properties of the wing were well predicted from the measured static moment characteristics. Large amplitude limit cycles ranging from plus or minus 11 degrees to plus or minus 100 degrees were observed. Stall flutter occurred above a critical value of a reduced frequency of about 2. Self-excitation occurred for initial angles of attack between 0 and 8 degrees. Nondimensional harmonic coefficients were extracted from the free transient vibration tests for amplitudes up to 80 degrees.

Dugundji, J.↗

NASA NTRS1977

Viscous effects in aircraft trailing vortices

The mechanism of merging of like-signed aircraft vortices leading to a rapid redistribution of trailed vorticity in a wake through both convective and turbulent processes was investigated. Research was done experimentally in a small wind tunnel and analytically through the use of a code which computes turbulent transport using a second-order closure turbulent model. Computations are reported which demonstrate the merging phenomenon, and comparisons are made with experimental results. The usefulness of point vortex computations in predicting merging was explored. Limited computations showed that jet exhaust does not appreciably alter the merging phenomenon. The effect of ambient atmospheric turbulence on the aging of an aircraft wake was investigated at a constant turbulent dissipation rate. It was shown that under stable atmospheric conditions, when atmospheric macroscales are less than or equal to the vortex spacing, misleading results may be obtained.

Bilanin, A. J.↗

NASA NTRS1982

Comparison of winds in the Small Magellanic Cloud and galactic early-type stars

IUE low-resolution spectra of 11 OB stars in the Small Magellanic Cloud reveal considerably lower wind velocities than corresponding galactic stars. The reduced effectiveness of radiative acceleration due to lower abundances of heavy elements in the SMC is believed to be responsible for this effect. The absorption strengths of the SMC P Cygni profiles are somewhat weaker in Si IV and much weaker in C IV. Crude estimates of relative mass-loss rates suggest that the observed differences may be dominated by the differing relative abundances of Si and C, although a lower degree of wind ionization or lower mass-loss rates for the SMC stars cannot be ruled out.

Bruhweiler, F. C.↗

NASA NTRS1982

Wakes from arrays of buildings

Experiments were carried out in a small wind tunnel in which atmospheric flow around buildings was simulated. Arrays of one, two, three, and four model buildings were tested, and wake profiles of velocity and turbulence were measured. The data indicate the effect of the buildings on the wind environment encountered by aircraft during landing or takeoff operations. It was possible to use the results to locate the boundaries of the air regions affected by the obstacles and to recommend preferred arrangements of buildings to maximize light safety.

Logan, E., Jr.↗