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At least 73 records · Page 4

All sources NASA NTRS DOE OSTI

NASA NTRS1979

Experiments with diamond-turned metal X-ray mirrors

It is noted that the primary advantages of diamond turning technology for the fabrication of X-ray telescope mirrors is in the smoothness of the finished surface and the control of the position of the cutter afforded by the precision slides and computer-assisted positioners which form the surface. The paper summarizes the Caltech work in attempting to make Wolter Type I telescope mirrors using the diamond turning facilities at the Oak Ridge Y-12 laboratory. Attention is given to such factors as the use of aluminum with copper plating and electroless nickel coating. It is found that although the diamond turning capability of the Y-12 lab is capable of making good X-ray mirror contours, there are problems in the process which have limited the accuracy achieved by this technique.

Garmire, G. P.↗

NASA NTRS1982

Low Speed Control for Automatic Welding

Amplifier module allows rotating positioner of automatic welding machine to operate at speeds below normal range. Low speeds are precisely regulated by a servomechanism as are normal-range speeds. Addition of module to standard welding machine makes it unnecessary to purchase new equipment for low-speed welding.

Iceland, W. E.↗

NASA NTRS1981

Analysis of infrared emission from thin adsorbates

Fuel and lubricant deposits on solid surfaces, though often of similar visual appearance, differ in composition, depending on the nature of the deposit formers and the circumstances of deposition. To help establish these relations an Infrared Emission Fourier Polarization Microspectrophotometer was constructed to record infrared spectra from the deposits on their original support. By focussing on small aggregates with a reflecting microscope objective and by discriminating against the randomly polarized blackbody radiation with a rotating polarizing filter phase-locked to an amplifier, excellent Fourier emission spectra of polarized bands could be obtained. In many instances, the microscope objective was adequate without the polarizer. The analysis was calibrated against a very thin film of polyethylene terephthalate attached to a highly reflective aluminum mirror on the sample positioner.

Lauer, J. L.↗

NASA NTRS1983

Coil Welding Aid

Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

Wiesenbach, W. T.↗

NASA NTRS1981

System and method for moving a probe to follow movements of tissue

An apparatus is described for moving a probe that engages moving living tissue such as a heart or an artery that is penetrated by the probe, which moves the probe in synchronism with the tissue to maintain the probe at a constant location with respect to the tissue. The apparatus includes a servo positioner which moves a servo member to maintain a constant distance from a sensed object while applying very little force to the sensed object, and a follower having a stirrup at one end resting on a surface of the living tissue and another end carrying a sensed object adjacent to the servo member. A probe holder has one end mounted on the servo member and another end which holds the probe.

Feldstein, C.↗

NASA NTRS1985

Application of traction drives as servo mechanisms

The suitability of traction drives for a wide class of aerospace control mechanisms is examined. Potential applications include antenna or solar array drive positioners, robotic joints, control moment gyro (CMG) actuators and propeller pitch change mechanisms. In these and similar applications the zero backlash, high torsional stiffness, low hysteresis and torque ripple characteristics of traction drives are of particular interest, as is the ability to run without liquid lubrication in certain cases. Wear and fatigue considerations for wet and dry operation are examined along with the tribological performance of several promising self lubricating polymers for traction contracts. The speed regulation capabilities of variable ratio traction drives are reviewed. A torsional stiffness analysis described suggests that traction contacts are relatively stiff compared to gears and are significantly stiffer than the other structural elements in the prototype CMG traction drive analyzed. Discussion is also given of an advanced turboprop propeller pitch change mechanism that incorporates a traction drive.

Loewenthal, S. H.↗

NASA NTRS1986

Measuring Continuous-Path Accuracies of Robots

Sensors yield data on deviation from predetermined path and speed. Accuracy and repeatability of continuous-path robot motion measured with new method. Determines ability of robot to maintain tool orientation. Used with any type of manipulator arm and with separate, coordinated part positioner. Noncontacting eddy-current sensors measure distance from tool to aluminum path plate as robot end effector moves tool at prescribed distance from plate. Flat, sloped, curved, and other shapes used for path plate.

Allison, T. A.↗

NASA NTRS1985

Automatic Fastening Large Structures: a New Approach

The external tank (ET) intertank structure for the space shuttle, a 27.5 ft diameter 22.5 ft long externally stiffened mechanically fastened skin-stringer-frame structure, was a labor intensitive manual structure built on a modified Saturn tooling position. A new approach was developed based on half-section subassemblies. The heart of this manufacturing approach will be 33 ft high vertical automatic riveting system with a 28 ft rotary positioner coming on-line in mid 1985. The Automatic Riveting System incorporates many of the latest automatic riveting technologies. Key features include: vertical columns with two sets of independently operating CNC drill-riveting heads; capability of drill, insert and upset any one piece fastener up to 3/8 inch diameter including slugs without displacing the workpiece offset bucking ram with programmable rotation and deep retraction; vision system for automatic parts program re-synchronization and part edge margin control; and an automatic rivet selection/handling system.

Lumley, D. F.↗

NASA NTRS1986

A study of 35-ghz radar-assisted orbital maneuvering vehicle/space telescope docking

An experiment was conducted to study the effects of measuring range and range rate information from a complex radar target (a one-third scale model of the Edwin P. Hubble Space Telescope). The radar ranging system was a 35-GHz frequency-modulated continuous wave unit developed in the Communication Systems Branch of the Information and Electronic Systems Laboratory at Marshall Space Flight Cneter. Measurements were made over radar-to-target distances of 5 meters to 15 meters to simulate the close distance realized in the final stages of space vehicle docking. The Space Telescope model target was driven by an antenna positioner through a range of azimuth and elevation (pitch) angles to present a variety of visual aspects of the aft end to the radar. Measurements were obtained with and without a cube corner reflector mounted in the center of the aft end of the model. The results indicate that range and range rate measurements are performed significantly more accurately with the cooperative radar reflector affixed. The results further reveal that range rate (velocity) can be measured accurately enough to support the required soft docking with the Space Telescope.

Mcdonald, M. W.↗

NASA NTRS1987

Piezoelectric Driver for Incremental Motion

Vibrating device containing two piezoelectric ceramic slabs acts as mechanical driver. Eventually substitutes for small continuous or stepping electric motors of slow to moderate speeds. Piezoelectric driver simple in construction, requires no precise dimensions, inexpensive to make, and needs no lubrication. Not damaged by stalling or overloads and safe for use in explosive atmospheres; Motion controllable in micron-size increments, and holds position when power turned off. Potential applications as positioner or mover. Used to position instrument pointers, antennas, or solar panels; to focus lenses; or operate tuners, recording instruments, or valves.

Bruman, Joseph R.↗

NASA NTRS1986

Factors influencing design and selection of GTAW robotic welding machines for the Space Shuttle main engine

Proposed hardware and software for microprocessor-controlled power supplies and welding machines are described. The application of the automatic seven-axis welding machine, which is to be preprogrammed to allow minimum intervention by the welding operator during the actual process, to the welding of the Space Shuttle main engine is discussed. The production requirements for the gas tungsten arc welds for the Space Shuttle main engine are examined. Consideration is given to positioner design, welding variables, inert shielding gas management, filler metal wire control, the up loading and down loading of data from off-line computers, process improvements, tooling, the welding variable library, and adaptive sensor control.

Flanigan, L.↗

NASA NTRS1988

Manipulator For A Vacuum Chamber

Rotary seal provides for external actuators. Positioner in vacuum employs four actuators; up/down, horizontal rotary, horizontal, and vertical rotary. External up/down and azimuthal actuators drives shaft entering vacuum chamber through sliding and rotating seal. Placement of actuator motors outside vacuum chamber reduces heat-removal load on system. Atop 2.5-cm-diameter shaft is stage supporting masses as great as 15 kg. Small motors on stage provide horizontal translation and rotation in vertical plane. Manipulator developed for calibrating plasma detectors by subjecting them to particle beams in vacuum. Standard, commercially available parts used.

Hunsaker, F.↗

NASA NTRS1987

Welding monitoring system

This invention relates to systems for remotely monitoring automatic welding operations, and more particularly to a system wherein the welder is readily positionable, while components of the optical system remain fixed. A welder having an electrode is mounted in an enclosure containing a pair of mirrors. The electrode passes through an opening in the first mirror and a gas cup. The mirror reflects an image of a welding operation taken through the opening of the gas cup to the second mirror. The second mirror then reflects the image through a rotary coupling to a third mirror which, in turn, reflects the image to a receiving lense mounted to a second rotatable coupling. The image is then projected via a fiber optic bundle to a filter unit where selected wavelengths of light are filtered from the welding image. The filter unit is coupled to an enlarger which enlarges the image and passes it to a camera. The camera is connected to an electronic eclipser which selectively darkens the brightest portions of the image. Finally, the image is recorded by a video tape recorder and displayed by a monitor.

Babcock, Stephen G.↗

NASA NTRS1989

Double swivel toggle release

A pyrotechnic actuated structural release device is disclosed which is mechanically two fault tolerant for release. The device comprises a fastener plate and fastener body each attachable to one of a pair of structures to be joined. The fastener plate and the fastener body are fastened by a dual swivel toggle member. The toggle member is supported at one end on the fastener plate and mounted for universal pivotal movement thereon. Its other end is received in a central opening in the fastener body, and has a universally mounted retainer ring member. The toggle member is restrained by three retractable latching pins symmetrically disposed in equiangular spacing about the axis of the toggle member and positionable in latching engagement with the retainer ring member on the toggle member. Each pin is retractable by a pyrotechnic charge, the expanding gases of which are applied to a pressure receiving face on the latch pins to effect retraction from the ring member. While retraction of all three pins releases the ring member, the fastener is mechanically two fault tolerant since the failure of any single one or pair of the latch pins to retract results in an asymmetrical loading on the ring member and its dual pivotal movement ensures a release.

King, Guy L.↗

NASA NTRS1989

Workcell calibration for effective offline programming

In the application of graphics systems for off-line programming (OLP) of robotic systems, the inevitability of errors in the model representation of real-world situations requires that a method to map these differences is incorporated as an integral part of the overall system progamming procedures. This paper discusses several proven robot-to-positioner calibration techniques necessary to reflect real-world parameters in a work-cell model. Particular attention is given to the procedures used to adjust a graphics model to an acceptable degree of accuracy for integration of OLP for the Space Shuttle Main Engine welding automation. Consideration is given to the levels of calibration, requirements, special considerations for coordinated motion, and calibration procedures.

Stiles, Roger D.↗

NASA NTRS1991

Electrical-Discharge Machining With Additional Axis

Proposed electrical-discharge-machining (EDM) apparatus uses moveable vertical wire as electrode. Wire positionable horizontally along one axis as it slides vertically past workpiece. Workpiece indexed in rotation about horizontal axis. Because of symmetry of parts, process used to make two such parts at a time by defining boundary between them. Advantages: cost of material reduced, imparts less residual stress to workpiece, and less time spent machining each part when parts produced in such symmetrical pairs.

Malinzak, Roger M.↗

NASA NTRS1991

Adjustable Pitot Probe

Probe readily positionable in core of uniform flow in hypersonic wind tunnel. Formed of pair of mating cylindrical housings: transducer housing and pitot-tube housing. Pitot tube supported by adjustable wedge fairing attached to top of pitot-tube housing with semicircular foot. Probe adjusted both radially and circumferentially. In addition, pressure-sensing transducer cooled internally by water or other cooling fluid passing through annulus of cooling system.

Ashby, George C., Jr.↗

NASA NTRS1991

Digital Pitch-And-Roll Monitor

Highly accurate inclinometer developed. Monitors both pitch and roll simultaneously and provides printed output on demand. Includes three mutually perpendicular accelerometers and signal-conditioning circuitry converting outputs of sensors to digital values of pitch and roll. In addition to wind-tunnel applications, system useful in any application involving steady-state, precise sensing of angles, such as calibration of robotic devices and positioners.

Finley, Tom D.↗