Bubble-size Experiments and Predictions for Polyurethane Foam using a Population Balance Equation.
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Savannah River National Laboratory (SRNL) is part of the National Laboratory system within US Department of Energy (DOE) • Located within the DOE’s Savanah River Site near Aiken, SC • Operated by Battelle Savannah River Alliance (BSRA) LLC, a consortium of Battelle Laboratories, SRNL, University of South Carolina, Clemson University, South Carolina State University, University of Georgia, and Georgia Tech University.
Slides for presentation at the 18th US National Congress on Computational Mechanics.
Sonic impedance testing detects voids and unbonded regions as small as 1 inch in diameter by 0.03 inch thick. Measurements are made manually or by automatic scanning and the readout is made by meter or recorder.
Masking parts with Tetrafluoroethylene (TFE) tape allows easy removal of insulation; therefore, insulation can be used temporarily while testing of parts and then removed for their reworking.
Low-density foam can be machined precisely while frozen. Liquid nitrogen cools foam and aluminum heat sink prior to machining. Heat sink keeps part frozen during entire machining operation.
Grinding tool installed on conventional milling machine cuts precise cavities in foam blocks. Method is well suited for prototype or midsize production runs and can be adapted to computer control for mass production. Method saves time and materials compared to bonding or hot wire techniques.
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