Analysis of the vibratory excitation of gear systems. II - Tooth error representations, approximations, and application
The second part of a theory for predicting the vibratory excitation of gear systems from fundamental descriptions of gear tooth elastic properties and deviations of tooth faces from perfect involute surfaces is presented. The first part of the theory provides expressions for the Fourier-series coefficients of the vibratory excitation, and this paper gives expressions for these Fourier-series coefficients in terms of easily interpreted gear tooth metrics that are readily evaluated from tooth-face measurements. Results are given for rectangular tooth-face contact regions using two-dimensional Legendre polynomial expansions of local tooth-pair stiffnesses and stiffness-weighted deviations of tooth faces from perfect involute surfaces. A rigorous transfer function approach is developed that permits separation of the effects of gear tooth errors and gear design parameters; the theory is applicable to helical and spur gears and is illustrated with measurements of tooth-spacing errors and tooth profiles obtained from a pair of spur gears.