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At least 73 records · Page 4

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NASA NTRS2012

Damage Tolerance Assessment of Friction Pull Plug Welds in an Aluminum Alloy

Friction stir welding is a solid state welding process used in the fabrication of cryogenic propellant tanks. Self-reacting friction stir welding is one variation of the friction stir weld process being developed for manufacturing tanks. Friction pull plug welding is used to seal the exit hole that remains in a circumferential self-reacting friction stir weld. A friction plug weld placed in a self-reacting friction stir weld results in a non-homogenous weld joint where the initial weld, plug weld, their respective heat affected zones and the base metal all interact. The welded joint is a composite plastically deformed material system with a complex residual stress field. In order to address damage tolerance concerns associated with friction plug welds in safety critical structures, such as propellant tanks, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size. Test data relating residual strength capability to flaw size in an aluminum alloy friction plug weld will be presented.

McGill, Preston↗

NASA NTRS2015

Eddy Current Minimizing Flow Plug for Use in Flow Conditioning and Flow Metering

An eddy-current-minimizing flow plug has an outer radial wall with open flow channels formed between the plug's inlet and outlet. The plug has a central region coupled to the inner surface of the outer radial wall. Each open flow channel includes (i) a first portion originating at the inlet and converging to a location in the plug where convergence is contributed to by changes in thickness of the outer radial wall and divergence of the central region, and (ii) a second portion originating in the plug and diverging to the outlet where divergence is contributed to by changes in thickness of the outer radial wall and convergence of the central region. For at least a portion of the open flow channels, a central axis passing through the first and second portions is non-parallel with respect to the given direction of the flow.

England, John Dwight↗

NASA NTRS2017

Porous Plug Phase Separator and Superfluid Film Flow Suppression System for the Soft X-Ray Spectrometer Onboard Hitomi

When using superfluid helium in low gravity environments, porous plug phase separators are commonly used to vent boiloff gas while confining the bulk liquid to the tank. Invariably, there is a flow of superfluid film from the perimeter of the porous plug down the vent line. For the Soft X-ray Spectrometer onboard ASTRO-H (Hitomi), its approximately 30-liter helium supply has a lifetime requirement of more than 3 years. A nominal vent rate is estimated as ~ 30 ug/s, equivalent to ~ 0.7 mW heat load. It is therefore critical to suppress any film flow whose evaporation would not provide direct cooling of the remaining liquid helium. That is, the porous plug vent system must be designed to both minimize film flow and to ensure maximum extraction of latent heat from the film. The design goal for Hitomi is to reduce the film flow losses to <2 ug/s, corresponding to a loss of cooling capacity of <40 uW. The design adopts the same general design as implemented for Astro-E and E2, using a vent system composed of a porous plug, combined with an orifice, a heat exchanger, and knife-edge devices. In this paper, design, on-ground testing results and in-orbit performance are described.

Porous↗

NASA NTRS1972

Comparison of Predicted and Experimental Heat-Transfer and Pressure-Drop Results for an Air-Cooled Plug Nozzle and Supporting Struts

A calculational procedure is presented to analyze the heat-transfer and fluid-flow characteristics of a convectively air -cooled plug-nozzle operating on an afterburning turbojet engine. Anderson's method was used to predict hot-gas static pressures in the supersonic stream with fully expanded flow (high nozzle-pressure ratios); the results were excellent. For low nozzle-pressure ratios, the flow was assumed to expand one-dimensionally and isentropically to the plug back pressure. Wall temperatures predicted using this latter pressure distribution agreed well with the wall temperatures predicted using the measured hot-gas pressures (maximum deviation was about 30 K (54 deg R)). Either an in tegral boundary-layer technique or a simple pipe-flow equation may be used to calculate convective heat transfer from the hot gas to the wall. The simple pipeflow equation results in the prediction of slightly higher wall temperatures than does the integral technique. Experimental wall temperatures were generally in good agreement with the two predicted wall temperature distributions. Excellent agreement was noted b etween measured and predicted coolant static-pressure distributions. The plug-coolant temperature rise was generally overpredicted by about 22.2 K (40 deg R); possible explanations are offered. Although an an alysis of the struts, which support the plug, was purposely kept simple, reasonable results were obtained. Potential flow over an ellipse was used to calculate hot-gas static pressure; the results were satisfactory.

Graber, E. J., Jr.↗

NASA NTRS1975

The Mach disc in truncated plug nozzle flows

The first shock reflection within truncated plug nozzle propulsive jets is investigated experimentally using a free jet blow-down facility. The locations and sizes of these reflections in axisymmetric plug nozzles, with cylindrical shrouds and conical truncated plugs, are presented. Data are presented for a range of ambient to nozzle total pressure ratios. The effects of Mach disk location and size resulting from changing plug length and from varying amounts of base bleed are documented.

Giel, T. V., Jr.↗

NASA NTRS1981

Ignitor plug erosion and arc initiation processes in a one-millipound pulsed plasma thruster

The results are presented of a one-millipound pulsed plasma ignition system study. The preliminary data indicate that inductively coupling the ignition plug cathode to the thruster cathode is more beneficial to ignitor plug longevity than resistive coupling. These benefits arise from the ability of the coupling conductor to control the build-up of a carbonaceous deposit on the plug face. The deposit build-up is a strong function of the peak coupling current experienced during thruster operation. The relationship between the ignitor plug discharge and thruster discharge is shown to be very complex with equivalent circuit elements which are dynamic in nature. A preliminary representation of this equivalent circuit is developed.

Aston, G.↗

NASA NTRS1981

Free-jet acoustic investigation of high-radius-ratio coannular plug nozzles. Comprehensive data report, volume 1

Six coannular plug nozzle configurations having inverted velocity and temperature profiles, and a baseline convergent conical nozzle were tested for simulated flight acoustic evaluation in General Electric's Anechoic Free-Jet Acoustic Facility. The nozzles were tested over a range of test conditions that are typical of a Variable Cycle Engine for application to advanced high speed aircraft. The outer stream radius ratio for most of the configurations was 0.853, and the inner-stream-outer-stream area ratio was tested in the range of 0.54. Other variables investigated were the influence of bypass struts, a simple noncontoured convergent-divergent outer stream nozzle for forward quadrant shock noise control, and the effects of varying outer stream radius and inner-stream-to-outer-stream velocity ratios on the flight noise signatures of the nozzles. It was found that in simulated flight, the high-radius-ratio coannular plug nozzles maintain their jet noise and shock noise reduction features previously observed in static testing. The presence of nozzle bypass structs will not significantly effect the acoustic noise reduction features of a General Electric-type nozzle design. A unique coannular plug nozzle flight acoustic spectral prediction method was identified and found to predict the measured results quite well. Special laser velocimeter and acoustic measurements were performed which have given new insight into the jet and shock noise reduction mechanisms of coannular plug nozzles with regard to identifying further beneficial research efforts.

Knott, P. R.↗

NASA NTRS1983

Aeroacoustics of a porous plug supersonic jet noise suppressor

The aeroacoustics of a porous plug supersonic jet noise suppressor was investigated. The needed modifications of the existing multistream coaxial jet rig; the compressed air facility and pressure controls; the design, the fabrication, and the installation of the plenum chamber for the plug nozzle, and the design and the machining of the first contoured plug nozzle were completed. The optical and the aeroacoustic data of the contoured plug nozzles and of the conical convergent nozzle alone were discussed.

Dosanjh, D. S.↗

NASA NTRS1985

Tool for Inserting and Removing Tube Plugs

Simple handtool used with both straight and bent tubes. Plug consisting of two expandable O-rings pushed into or pulled out of tube with this flexible tool. Flexible shaft of tool threaded at inner (plug) end to engage or disengage plug when knurled handle turned. Results exceptionally low friction between shaft and tube. Allows insertion and removal of plug carefully controlled.

Molina, O. G.↗

NASA NTRS1982

Jet noise suppression by porous plug nozzles

Jet noise suppression data presented earlier by Maestrello for porous plug nozzles were supplemented by the testing of a family of nozzles having an equivalent throat diameter of 11.77 cm. Two circular reference nozzles and eight plug nozzles having radius ratios of either 0.53 or 0.80 were tested at total pressure ratios of 1.60 to 4.00. Data were taken both with and without a forward motion or coannular flow jet, and some tests were made with a heated jet. Jet thrust was measured. The data were analyzed to show the effects of suppressor geometry on nozzle propulsive efficiency and jet noise. Aerodynamic testing of the nozzles was carried out in order to study the physical features that lead to the noise suppression. The aerodynamic flow phenomena were examined by the use of high speed shadowgraph cinematography, still shadowgraphs, extensive static pressure probe measurements, and two component laser Doppler velocimeter studies. The different measurement techniques correlated well with each other and demonstrated that the porous plug changes the shock cell structure of a standard nozzle into a series of smaller, periodic cell structures without strong shock waves. These structures become smaller in dimension and have reduced pressure variations as either the plug diameter or the porosity is increased, changes that also reduce the jet noise and decrease thrust efficiency.

Bauer, A. B.↗

NASA NTRS1985

Aeroacoustics of contoured and solid/porous conical plug-nozzle supersonic jet flows

The acoustic far field, the shock-associated noise and characteristics of the repetitive shock structure of supersonic jet flows issuing from a contoured plug-nozzle and uncontoured plug-nozzle having a short conical plug of either a solid or a combination of solid/porous surface with pointed termination operated at a range of supercritical pressure are reported. The contoured and the uncontoured plug-nozzles had the same throat area and the same annular-radius ratio.

Dosanjh, D. S.↗

NASA NTRS1986

Aeroacoustics of contoured plug-nozzle supersonic jet flows

Experimental investigations of the acoustic far-field, the shock associated noise, and the characteristics of the repetitive shock structure of supersonic jet flows issuing from a plug-nozzle having an externally expanded contoured plug with a pointed termination, operated at a range of supercritical pressure ratios of 2.0 to 4.5 are reported. The supersonic jet flow from the contoured plug is shown to be shock-free and virtually wakeless at a pressure ratio of 3.60 (flow Mach number, 1.49). By comparison with the noise characteristics of underexpanded jet flows from an equivalent convergent nozzle, substantial reductions in the total (mixing and the shock associated) noise levels are obtained when the contoured plug nozzle is operated either in the fully-expanded (shock-free) mode or in the over- and the underexpanded modes.

Dosanjh, D. S.↗

NASA NTRS1988

Porous plug for reducing orifice induced pressure error in airfoils

A porous plug is provided for the reduction or elimination of positive error caused by the orifice during static pressure measurements of airfoils. The porous plug is press fitted into the orifice, thereby preventing the error caused either by fluid flow turning into the exposed orifice or by the fluid flow stagnating at the downstream edge of the orifice. In addition, the porous plug is made flush with the outer surface of the airfoil, by filing and polishing, to provide a smooth surface which alleviates the error caused by imperfections in the orifice. The porous plug is preferably made of sintered metal, which allows air to pass through the pores, so that the static pressure measurements can be made by remote transducers.

Elizabeth B Plentovich↗

NASA NTRS1988

Analysis of supersonic plug nozzle flowfield and heat transfer

A number of problems pertaining to the flowfield in a plug nozzle, designed as a supersonic thruster nozzle, with provision for cooling the plug with a coolant stream admitted parallel to the plug wall surface, were studied. First, an analysis was performed of the inviscid, nonturbulent, gas dynamic interaction between the primary hot stream and the secondary coolant stream. A numerical prediction code for establishing the resulting flowfield with a dividing surface between the two streams, for various combinations of stagnation and static properties of the two streams, was utilized for illustrating the nature of interactions. Secondly, skin friction coefficient, heat transfer coefficient and heat flux to the plug wall were analyzed under smooth flow conditions (without shocks or separation) for various coolant flow conditions. A numerical code was suitably modified and utilized for the determination of heat transfer parameters in a number of cases for which data are available. Thirdly, an analysis was initiated for modeling turbulence processes in transonic shock-boundary layer interaction without the appearance of flow separation.

Murthy, S. N. B.↗

NASA NTRS1991

Short conical solid/perforated plug-nozzle as supersonic jet noise suppressor

Experimental studies of the acoustic far field, and the nature of the repetitive shock structure in cold jet flows from an externally expanded plug-nozzle having a short conical plug with a pointed termination, operated in a range of supercritical pressure ratios of 2.0 to 4.5, are reported. The overall sound pressure levels of a short solid conical plug-nozzle (CPN) are found to be within 3 dB of those of the baseline noise levels of a minimum length contoured plug-nozzle operated at the same pressure ratio and having the same annular throat area. As compared to an equivalent convergent nozzle, the noise reductions achieved through the use of a short solid CPN are of the order of 5 dB.

Das, I. S.↗

NASA NTRS1993

Experimental investigation of spherical-convergent-flap thrust-vectoring two-dimensional plug nozzles

An experimental investigation of multiaxis thrust vectoring nozzles with spherical convergent flaps (SCF) and a convertible (in-flight deployable) centerline plug were tested in the NASA-Langley 16-Foot Transonic Tunnel Static Test Facility. Parameters tested during the static test included plug length, external shroud length, shroud internal angle, and yaw vector angle. Results indicated that the SCF convertible-plug nozzle flow is highly three dimensional and characterized by internal flow separation and shock effects. The resultant thrust and discharge coefficient levels were lower than previous wedge nozzle results. In addition, increasing shroud internal angle increased resultant thrust ratio but decreased discharge coefficient. Increasing shroud length increased resultant thrust ratio performance for NPR's greater than 6.0 but for NPR's less than 6.0, resultant thrust ratio decreased as shroud length increased. Increasing plug length caused an increase in resultant thrust ratio and an increase in discharge coefficient. Increasing geometric yaw vector angle had no effect on resultant thrust ratio and little effect on discharge coefficient.

Cler, Daniel L.↗

NASA NTRS1954

Preliminary Investigation of Performance of Variable-throat Extended-plug-type Nozzles over Wide Range of Nozzle Pressure Ratios

As part of an overall program for the experimental investigation of large-scale jet nozzles, a preliminary evaluation of the internal performance characteristics of several variable-throat extended-plug-type nozzles was obtained over a range of nozzle pressure rations from 2 to 15 with nozzle throat variations as great as 2:1. The extended-plug nozzle attained peak thrust coefficients as high as those which have been attained with fixed-geometry convergent-divergent nozzles. The thrust coefficients of the extended-plug nozzles were relatively insensitive to both nozzle pressure ratio and throat area over the range investigated. The lack of sensitivity of thrust coefficient to nozzle pressure ratio and throat area was due primarily to the absence of severe decreases in thrust coefficient, which are normally observed at low nozzle pressure ratios for convergent-divergent nozzles because of overexpansion. For choked flow, the flow coefficients of the extended-plug nozzles varied from 0.95 to 0.997. A ratio of the outer-shell exit area to nozzle throat area was found to be an important variable affecting nozzle performance. Most of the configurations reported herein showed a small decrease in thrust coefficient at low nozzle pressure ratios; however, it is believed that this characteristic can nearly be eliminated by proper nozzle design.

NOZZLES↗

NASA NTRS1954

Investigation of Thrust and Drag Characteristics of a Plug-type Exhaust Nozzle

An investigation was conducted in the 8- by 6-foot supersonic wind tunnel on the external and internal characteristics of a plug-type exhaust nozzle. Two positions of the center plug, one simulating a convergent nozzle and the other a convergent-divergent nozzle, were investigated. Data were obtained at free-stream Mach numbers of 0.1, 0.6, 1.6, and 2.0 over a pressure-ratio range of 1 to 20 and angles of attack of zero and 8 degrees. Results of this investigation indicated that the plug nozzle had thrust-minus-drag performance over the entire pressure-ratio range comparable with equivalent conventional nozzles. The effect of the exhaust jet on the external aerodynamics was similar to results observed for conventional nozzles. In addition, the thrust characteristics were generally insensitive to external flow and good agreement was noted with data obtained on comparable plug nozzles in quiescent air.

Hearth, Donald P↗