Material Response Simulations of Dragonfly Capsule Using Icarus
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Material Response↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Low earth orbital atomic oxygen simulation for materials durability evaluation
The erosion yields of numerous materials have been evaluated in low earth orbital space tests. There appears to be three classes of materials: materials of high erosion yield which include most of the hydrocarbon organic materials; materials which either do not react with atomic oxygen or form self-protecting oxides which allow the underlying material to appear durable to atomic oxygen, and materials with low but nonnegligeable erosion yields, such as fluoropolymers. A NASA atomic oxygen effects test program has been established to utilize collective data from a multitude of simulation facilities to promote an understanding of mechanism and erosion yield dependencies. Atomic oxygen protective coatings for Kapton polymide solar array blankets, fiberglass-epoxy composite mast structures, and solar dynamic power system concentrator surfaces have been identified and evaluated under atomic oxygen exposure in RF plasma asher laboratory tests. The control of defect density in protective coatings appears to be the key to the assurance of long-term protection of oxidizable materials in low earth orbit.
Banks, Bruce A.↗
Coupled Fluid Dynamics and Material Response Simulations for Nitrogen High Enthalpy Flows
The study focuses on the interaction of nitrogen flows with thermal protection systems during atmospheric re-entry for NASA flight missions. The Ares multiphysics coupling tool is employed to investigate the coupling between the fluid (US3D) and material response (Icarus) solvers using various modeling approaches. These approaches include the equilibrium thin-film coefficients approach, a weakly coupled approach with temperature coupling, and an approach considering the full chemical composition of the surface and the transfer of pyrolysis gases. The objective is to understand and accurately represent the mechanisms of nitrogen interaction with the surface, such as nitridation and catalytic recombination. The study aims to assess the accuracy of the different approaches by comparing them to experimental results obtained from NASA arc-jet facilities. By addressing these challenges and improving the understanding of nitrogen-surface interactions, it is expected to enhance the design and performance analysis of thermal protection systems for future missions.
Ablation↗
An Overview of Combined CFD and Material Response Simulations of Arcjet Experiments in Support of the Mars Sample Return Earth Entry System
This presentation will also include a top-level overview of the CFD/material response arcjet simulation process. A discussion will be made on the best-practices for running CFD solutions of arcjet experiments including how to determine the inflow conditions for the CFD solution from the arc heater settings. The required inputs to the material response solver will be presented, as well as a discussion of how they can be extracted from the CFD solution. Grid requirements for both the CFD and material response solver will be explored.
Thermal protection↗
Thermographic monitoring of materials under simulated reentry conditions
Thermography can be used to measure surface temperature gradients graphically, and can be used under conditions where the direct measurement of temperature at all desired points, using thermocouples or resistance temperature detectors (RTDs), is either difficult or impossible. The use of thermographic monitoring during a series of arc-jet tests is described. Described in this work are the issues that influence interpretation of the thermographic measurements under these conditions, including the calculation of effective emittance and window transmittance from the spectral properties of the materials in order to calculate the temperature distribution of a surface directly from the measured radiance. Comparison of the surface temperatures measured using thermocouples and the temperatures derived from thermographic measurements show good agreement. The data gathered will be used to evaluate important test parameters such as the heating distribution across the surface of a heat shield test model and at steps on the model surface.
White, Susan M.↗
Laboratory experiments to study surface contamination and degradation of optical coatings and materials in simulated space environments
Surface contamination and degradation effect on reflectance of evaporated vacuum UV mirrors and temperature control coatings under simulated space environments
Hass, G.↗
Metallic mounds produced by reduction of material of simulated lunar composition and implications on the origin of metallic mounds on lunar glasses.
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Carter, J. L.↗
A new technique for simulating composite material. Task 2: Analytical solutions with Generalized Impedance Boundary Conditions (GIBCs)
The diffraction problem associated with a multilayer material slab recessed in a perfectly conducting ground plane is formulated and solved via the Generalized Scattering Matrix Formulation (GSMF) in conjunction with the dual integral equation approach. The multilayer slab is replaced by a surface obeying a generalized impedance boundary condition (GIBC) to facilitate the computation of the pertinent Wiener Hopf split functions and their zeros. Both E(sub z) and H(sub z) polarizations are considered and a number of scattering patterns are presented, some of which are compared to exact results available for a homogeneous recessed slab.
Ricoy, M. A.↗
Computational simulation of coupled material degradation processes for probabilistic lifetime strength of aerospace materials
The research included ongoing development of methodology that provides probabilistic lifetime strength of aerospace materials via computational simulation. A probabilistic material strength degradation model, in the form of a randomized multifactor interaction equation, is postulated for strength degradation of structural components of aerospace propulsion systems subjected to a number of effects or primative variables. These primative variable may include high temperature, fatigue or creep. In most cases, strength is reduced as a result of the action of a variable. This multifactor interaction strength degradation equation has been randomized and is included in the computer program, PROMISS. Also included in the research is the development of methodology to calibrate the above described constitutive equation using actual experimental materials data together with linear regression of that data, thereby predicting values for the empirical material constraints for each effect or primative variable. This regression methodology is included in the computer program, PROMISC. Actual experimental materials data were obtained from the open literature for materials typically of interest to those studying aerospace propulsion system components. Material data for Inconel 718 was analyzed using the developed methodology.
Boyce, Lola↗
Simulation of materials processing: Fantasy or reality?
This experiment introduces students to the application of computer-aided design (CAD) and analysis of materials processing in the context of integrated circuit (IC) fabrication. The fabrication of modern IC's is a complex process which consists of several sequential steps. These steps involve the precise control of processing variables such as temperature, humidity, and ambient gas composition. In essence, the particular process employed during the fabrication becomes a 'recipe'. Due to economic and other considerations, CAD is becoming an indispensable part of the development of new recipes for IC fabrication. In particular, this experiment permits the students to explore the CAD of the thermal oxidation of silicon.
Jenkins, Thomas J.↗
Thermocapillary Convection in a Low Pr Material Under Simulated Reduced-Gravity Conditions
A liquid bridge of tin was held between two vertical coaxial iron rods 4.5 mm in diameter and 4.6 mm apart. The temperatures at the top and bottom of the liquid bridge were 325 and 240 degrees, respectively. Flow oscillation was detected by a thermocouple in the liquid bridge. The amplitude and frequency of oscillation were around 1.3 degrees C and 5 Hz, respectively.
Tao, Yong X.↗
Optical Analysis of Transparent Polymeric Material Exposed to Simulated Space Environment
Transparent polymeric materials are being designed and utilized as solar concentrating lenses for spacecraft power and propulsion systems. These polymeric lenses concentrate solar energy onto energy conversion devices such as solar cells and thermal energy systems. The conversion efficiency is directly related to the transmissivity of the polymeric lens. The Environmental Effects Group of the Marshall Space Flight Center's Materials, Processes, and Manufacturing Department exposed a variety of materials to a simulated space environment and evaluated them for an, change in optical transmission. These materials include Lexan(TM), polyethylene terephthalate (PET). several formulations of Tefzel(TM). and Teflon(TM), and silicone DC 93-500. Samples were exposed to a minimum of 1000 Equivalent Sun Hours (ESH) of near-UV radiation (250 - 400 nm wavelength). Data will be presented on materials exposed to charged particle radiation equivalent to a five-year dose in geosynchronous orbit. These exposures were performed in MSFC's Combined Environmental Effects Test Chamber, a unique facility with the capability to expose materials simultaneously or sequentially to protons, low-energy electrons, high-energy electrons, near UV radiation and vacuum UV radiation.Prolonged exposure to the space environment will decrease the polymer film's transmission and thus reduce the conversion efficiency. A method was developed to normalize the transmission loss and thus rank the materials according to their tolerance to space environmental exposure. Spectral results and the material ranking according to transmission loss are presented.
Edwards, David L.↗
Development and mechanical properties of construction materials from lunar simulants
The development of construction materials such as concrete from lunar soils without the use of water requires a different methodology than that used for conventional terrestrial concrete. Currently, this research involves two aspects: (1) liquefaction of lunar simulants with various additives in a furnace so as to produce a construction material like an intermediate ceramic; and (2) cyclic loading of simulant with different initial vacuums and densities with respect to the theoretical maximum densities (TMD). In both cases, bending, triaxial compression, extension, and hydrostatic tests will be performed to define the stress-strain strength response of the resulting materials. In the case of the intermediate ceramic, bending and available multiaxial test devices will be used, while for the compacted case, tests will be performed directly in the new device. The tests will be performed by simulating in situ confining conditions. A preliminary review of high-purity metal is also conducted.
Desai, Chandra S.↗
Development and mechanical properties of structural materials from lunar simulant
Development of versatile engineering materials from locally available materials in space is an important step toward establishment of outposts such as on the moon and Mars. Here development of the technologies for manufacture of structural and construction materials on the moon, utilizing local lunar soil (regolith), without the use of water, is an important element for habitats and explorations in space. It is also vital that the mechanical behavior such as strength and flexural properties, fracture toughness, ductility, and deformation characteristics are defined toward establishment of the ranges of engineering applications of the materials developed. The objectives include two areas: (1) thermal liquefaction of lunar simulant (at about 1100 C) with different additives (fibers, powders, etc.); and (2) development and use of a traxial test device in which lunar simulants are first compacted under cycles of loading, and then tested with different vacuums and initial confining or insitu stress. The second area was described in previous progress reports and publications; since the presently available device allows vacuum levels up to only 10(exp -4) torr, it is recommended that a vacuum pump that can allow higher levels of vacuum is acquired.
Desai, Chandra S.↗
Development and mechanical properties of construction materials from lunar simulant
Development of versatile engineering materials from locally available materials in space is an important step toward the establishment of outposts on the Moon and Mars. Development of the technologies for manufacture of structural and construction materials on the Moon, utilizing local lunar soil (regolith), without the use of water, is an important element for habitats and explorations in space. It is also vital that the mechanical behavior such as strength and tensile, flexural properties, fracture toughness, ductility, and deformation characteristics are defined toward establishment of the ranges of engineering applications of the materials developed. The objectives include two areas: (1) thermal 'liquefaction' of lunar simulant (at about 1100 C) with different additives (fibers, powders, etc.), and (2) development and use of a new triaxial test device in which lunar simulants are first compacted under cycles of loading, and then tested with different vacuums and initial confining or in situ stress. Details of the development of intermediate ceramic composites (ICC) and testing for their flexural and compression characteristics were described in various reports and papers. The subject of behavior of compacted simulant under vacuum was described in previous progress reports and publications; since the presently available device allows vacuum levels up to only 10(exp -4) torr, it is recommended that a vacuum pump that can allow higher levels of vacuum be utilized for further investigation.
Desai, Chandra S.↗
Changes in optical properties of various transmitting materials due to simulated micrometeoroid exposure
Optical properties changes of various transmitting materials under simulated micrometeoroid environment, using silicon carbide particles accelerated in shock tube
Bowman, R. L.↗
NASA MUST Paper: Infrared Thermography of Graphite/Epoxy
The focus of this project is to use Infrared Thermography, a non-destructive test, to detect detrimental cracks and voids beneath the surface of materials used in the space program. This project will consist of developing a simulation model of the Infrared Thermography inspection of the Graphite/Epoxy specimen. The simulation entails finding the correct physical properties for this specimen as well as programming the model for thick voids or flat bottom holes. After the simulation is completed, an Infrared Thermography inspection of the actual specimen will be made. Upon acquiring the experimental test data, an analysis of the data for the actual experiment will occur, which includes analyzing images, graphical analysis, and analyzing numerical data received from the infrared camera. The simulation will then be corrected for any discrepancies between it and the actual experiment. The optimized simulation material property inputs can then be used for new simulation for thin voids. The comparison of the two simulations, the simulation for the thick void and the simulation for the thin void, provides a correlation between the peak contrast ratio and peak time ratio. This correlation is used in the evaluation of flash thermography data during the evaluation of delaminations.
Comeaux, Kayla↗
Photovoltaic effect in ferroelectric ceramics
The ceramic structure was simulated in a form that is more tractable to correlation between experiment and theory. Single crystals (of barium titanate) were fabricated in a simple corrugated structure in which the pedestals of the corrugation simulated the grain while the intervening cuts could be filled with materials simulating the grain boundaries. The observed photovoltages were extremely small (100 mv).
Epstein, D. J.↗