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NASA NTRS1984

Performance capabilities of the 12-centimeter Xenon ion thruster

The 8- and 12-cm mercury ion thruster systems were developed primarily to provide N-S station keeping of satellites with masses up to about 1800 to 3600 kg respectively. The on-orbit propulsion requirements of recently proposed Large Space Systems (LSS) are beyond the thrust capabilities of the baseline 8- and 12-cm thruster systems. This paper presents a characterization of the performance capabilities of the 12-cm Xenon ion thruster to enable an evaluation of its application to LSS auxiliary propulsion requirements. With minor thruster modifications and simplifications the thrust was increased to 64 mN, a factor of six over the baseline 12-cm mercury thruster performance. The thruster was operated over a range of specific impulse of about 2000 to 4000 seconds and at total efficiencies up to 68.0 percent. The operating levels reached in this study were found to be close to the operating limits of the thruster design in terms of perveance, grid breakdown voltage and thruster component temperatures such as those of the magnets and cathode baffle.

Mantenieks, M.↗

NASA NTRS1984

Performance capabilities of the 12-centimeter Xenon ion thruster

Mantenieks, M.↗

NASA NTRS1972

Ion thruster diagnostics using spectral line amplitudes.

The optical radiation from the plasma discharge of an electron bombardment mercury ion thruster was investigated. This work extends and refines earlier measurements, correcting certain ambiguities that arose in the analysis of line amplitudes. Using the measured ratio of the Hg I line amplitude at 3655 A to that at 3650 A, a theory incorporating a bimodal electron distribution (Maxwell electrons plus primary electrons) was used to obtain the average electron temperature and primary electron fraction in the thruster ion chamber. The electron temperature ranged from about 1.2 eV to 6.6 eV; whereas the primary electron fraction varied from zero percent to about 5 percent. These values depended upon the discharge voltage and the radial location of the measurement. The percentage of doubly ionized mercury produced in the chamber was also determined as a function of discharge voltage.

Milder, N. L.↗

NASA NTRS1973

A series-resonant silicon-controlled-rectifier power processor for ion thrusters

A program to develop a power processing system for ion thrusters is presented. Basic operation of the silicon controlled rectifier series inverter circuitry is examined. The approach for synthesizing such circuits into a system which limits the electrical stress levels on the power source, semiconductor switching elements, and the ion thruster load is described. Experimental results are presented for a 2.5-kW breadboard system designed to operate a 20-cm ion thruster.

Shumaker, H. A.↗

NASA NTRS1981

Radiated and conducted EMI from a 30-cm ion thruster

In order to properly assess the interaction of a spacecraft with the EMI environment produced by an ion thruster, the EMI environment was characterized. Therefore, radiated and conducted emissions were measured from a 30-cm mercury ion thruster. The ion thruster beam current varied from zero to 2.0 amperes and the emissions were measured from 5 KHz to 200 MHz. Several different types of antennas were used to obtain the measurements. The various measurements that were made included: magnetic field due to neutralizer/beam current loop; radiated electric fields of thruster and plume; and conducted emissions on arc discharge, neutralizer keeper and magnetic baffle lines.

Whittlesey, A. C.↗

NASA NTRS1981

Recent work on an RF ion thruster

An experimental investigation of an rf ion thruster using an immersed coupler in an argon discharge is reported. The conical coil, used to couple rf power into the discharge, is placed inside the discharge vessel. The discharge was self-sustained by 100-150 MHz rf power at low environmental pressures. The ion extraction was accomplished by conventional accelerated grid optics from an unoptimized 8 cm diameter ion thruster.

Lee, R. Q.↗

NASA NTRS1994

Recycle Requirements for NASA's 30 cm Xenon Ion Thruster

Electrical breakdowns have been observed during ion thruster operation. These breakdowns, or arcs, can be caused by several conditions. In flight systems, the power processing unit must be designed to handle these faults autonomously. This has a strong impact on power processor requirements and must be understood fully for the power processing unit being designed for the NASA Solar Electric Propulsion Technology Application Readiness program. In this study, fault conditions were investigated using a NASA 30 cm ion thruster and a power console. Power processing unit output specifications were defined based on the breakdown phenomena identified and characterized.

Pinero, Luis R.↗

NASA NTRS2005

Status of the NEXT Ion Thruster Long Duration Test

The status of NASA's Evolutionary Xenon Thruster (NEXT) Long Duration Test (LDT) is presented. The test will be conducted with a 36 cm diameter engineering model ion thruster, designated EM3, to validate and qualify the NEXT thruster propellant throughput capability of 450 kg xenon. The ion thruster will be operated at various input powers from the NEXT throttle table. Pretest performance assessments demonstrated that EM3 satisfies all thruster performance requirements. As of June 26, 2005, the ion thruster has accumulated 493 hours of operation and processed 10.2 kg of xenon at a thruster input power of 6.9 kW. Overall ion thruster performance, which includes thrust, thruster input power, specific impulse, and thrust efficiency, has been steady to date with very little variation in performance parameters.

Frandina, Michael M.↗

NASA NTRS1979

Increased capabilities of the 30-cm diameter Hg ion thruster

A 30-cm-diam mercury ion thruster, using two or three grid ion accelerating systems, is operated at increased values of beam current. Comparisons with the SEP (Solar Electric Propulsion) and EPSEP (Extended Performance SEP) baseline thrusters are made with respect to performance and lifetime. It is found that when a third, or decelerator, grid is added to the conventional two-grid optics of a SEP-like thruster, the ion beam focusing properties are improved, as expected from theoretical considerations. The total thruster efficiency as a function of specific impulse, is increased for values of specific impulse in the range 1200-2800 sec. Lifetime test results predict a thruster lifetime, under space conditions, not less than that of the baseline SEP thruster.

Rawlin, V. K.↗

NASA NTRS2009

Simplified Ion Thruster Xenon Feed System for NASA Science Missions

The successful implementation of ion thruster technology on the Deep Space 1 technology demonstration mission paved the way for its first use on the Dawn science mission, which launched in September 2007. Both Deep Space 1 and Dawn used a "bang-bang" xenon feed system which has proven to be highly successful. This type of feed system, however, is complex with many parts and requires a significant amount of engineering work for architecture changes. A simplified feed system, with fewer parts and less engineering work for architecture changes, is desirable to reduce the feed system cost to future missions. An attractive new path for ion thruster feed systems is based on new components developed by industry in support of commercial applications of electric propulsion systems. For example, since the launch of Deep Space 1 tens of mechanical xenon pressure regulators have successfully flown on commercial spacecraft using electric propulsion. In addition, active proportional flow controllers have flown on the Hall-thruster-equipped Tacsat-2, are flying on the ion thruster GOCE mission, and will fly next year on the Advanced EHF spacecraft. This present paper briefly reviews the Dawn xenon feed system and those implemented on other xenon electric propulsion flight missions. A simplified feed system architecture is presented that is based on assembling flight-qualified components in a manner that will reduce non-recurring engineering associated with propulsion system architecture changes, and is compared to the NASA Dawn standard. The simplified feed system includes, compared to Dawn, passive high-pressure regulation, a reduced part count, reduced complexity due to cross-strapping, and reduced non-recurring engineering work required for feed system changes. A demonstration feed system was assembled using flight-like components and used to operate a laboratory NSTAR-class ion engine. Feed system components integrated into a single-string architecture successfully operated the engine over the entire NSTAR throttle range over a series of tests. Flow rates were very stable with variations of at most 0.2%, and transition times between throttle levels were typically 90 seconds or less with a maximum of 200 seconds, both significant improvements over the Dawn bang-bang feed system.

Snyder, John Steven↗

NASA NTRS1981

Propagation of charge-exchange plasma produced by an ion thruster

Under the proper conditions there is an end-effect of a long, cylindrical Langmuir probe which allows a significant increase in collected ion current when the probe is aligned with a flowing plasma. This effect was used to determine the charge-exchange plasma flow direction at various locations relative to the ion thruster. The ion current collected by the probe as a function of its angle with respect to the plasma flow allows determination of the plasma density and plasma flow velocity at the probe's location upstream of the ion thruster optics. The density values obtained from the ion current agreed to within a factor of two of density values obtained by typical voltage-current Langmuir probe characteristics.

Carruth, M. R., Jr.↗

NASA NTRS1980

Ion thruster plume effects on spacecraft surfaces

A charge-exchange plasma, generated by an ion thruster, is capable of flowing upstream from the ion thruster and therefore represents a source of contamination to a spacecraft. An analytical model of the charge-exchange plasma density around a spacecraft is used to estimate the contamination which various spacecraft materials may be exposed to. Measurements of plasma density around an ion thruster are compared to this model. Results of experimental studies regarding the effects on various spacecraft materials' properties due to exposure to expected mercury contamination levels are presented.

Carruth, M. R., Jr.↗

NASA NTRS1981

Ion thruster plume effects on spacecraft surfaces

A charge-exchange plasma, generated by an ion thruster, is capable of flowing upstream from the ion thruster and therefore represents a source of contamination to a spacecraft. An analytical model of the charge-exchange plasma density around a spacecraft was used to estimate the contamination which various spacecraft materials may be exposed to. Measurements of plasma density around an ion thruster were compared to this model. Results of experimental studied regarding the effects on various spacecraft materials' properties due to exposure to expected mercury contamination levels are presented.

Carruth, M. R., Jr.↗

NASA NTRS1982

A review of studies on ion thruster beam and charge-exchange plasmas

Various experimental and analytical studies of the primary beam and charge-exchange plasmas of ion thrusters are reviewed. The history of plasma beam research is recounted, emphasizing experiments on beam neutralization, expansion of the beam, and determination of beam parameters such as electron temperature, plasma density, and plasma potential. The development of modern electron bombardment ion thrusters is treated, detailing experimental results. Studies on charge-exchange plasma are discussed, showing results such as the relationship between neutralizer emission current and plasma beam potential, ion energies as a function of neutralizer bias, charge-exchange ion current collected by an axially moving Faraday cup-RPA for 8-cm and 30-cm ion thrusters, beam density and potential data from a 15-cm ion thruster, and charge-exchange ion flow around a 30-cm thruster. A 20-cm thruster electrical configuration is depicted and facility effects are discussed. Finally, plasma modeling is covered in detail for plasma beam and charge-exchange plasma.

Carruth, M. R., Jr.↗

NASA NTRS1996

3-D Simulations of NSTAR Ion Thruster Plasma Interactions

Described is a Particle-in-Cell with Monte Carlo Collision code developed to perform detailed three-dimensional ion thruster simulations. To capture the full kinetic behavior of ion thruster plumes, both the electrons and ions are treated as test particles. Simulation results are given of the NSTAR ion thruster under ground test and in space conditions. Numerical results are compared.

NSTAR Ion Thruster Plasma Ionization Particles↗

NASA NTRS2002

Microwave ECR Ion Thruster Development Activities at NASA Glenn Research Center

Outer solar system missions will have propulsion system lifetime requirements well in excess of that which can be satisfied by ion thrusters utilizing conventional hollow cathode technology. To satisfy such mission requirements, other technologies must be investigated. One possible approach is to utilize electrodeless plasma production schemes. Such an approach has seen low power application less than 1 kW on earth-space spacecraft such as ARTEMIS which uses the rf thruster the RIT 10 and deep space missions such as MUSES-C which will use a microwave ion thruster. Microwave and rf thruster technologies are compared. A microwave-based ion thruster is investigated for potential high power ion thruster systems requiring very long lifetimes.

Foster, John E.↗

NASA NTRS2003

Numerical Simulation of Ion Thruster Optics

A three-dimensional simulation code (ffx) designed to analyze ion thruster optics is described. It is an extension of an earlier code and includes special features like the ability to model a wide range of grid geometries, cusp details, and mis-aligned aperture pairs to name a few. However, the principle reason for advancing the code was in the study of ion optics erosion. Ground based testing of ion thruster optics, essential to the understanding of the processes of grid erosion, can be time consuming and costly. Simulation codes that can accurately predict grid lifetimes and the physical mechanisms of grid erosion can be of great utility in the development of future ion thruster optics designed for more ambitious applications. Results of simulations are presented that describe wear profiles for several standard and nonstandard aperture geometries, such as those grid sets with square- or slotted-hole layout patterns. The goal of this paper will be to introduce the methods employed in the ffx code and to briefly demonstrate their use.

Rawlin, Vincent K.↗

NASA NTRS1975

A 20000-hour endurance test of a structurally and thermally integrated 5-cm diameter ion thruster main cathode

A 5-cm diameter mercury ion thruster main cathode has completed over 20,000 hours of operation in an ongoing lifetime endurance test. The cathode operating parameters remained at acceptable performance levels throughout the test, the first 9175 hours of which were part of a thruster endurance test. After 20,000 hours, the cathode discharge was easily restarted, the tip orifice indicated negligible erosion and the tip heater showed no degradation. The cathode-isolator- vaporizer assembly, a major thruster subsystem, has thus successfully demonstrated an operational lifetime capability of 20,000 hours, which is the lifetime goal of the 8-cm diameter auxiliary propulsion ion thruster.

Wintucky, E. G.↗