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At least 73 records · Page 4

Installation of Lysimeters and Monitoring Wells in Support of the Revised Approach to E-Area Performance Monitoring

Savannah River Site (SRS) has developed a revised approach to performance monitoring of the E Area Low Level Waste Facility (ELLWF) that adds a saturated zone component to the existing vadose zone monitoring program (Kubilius, 2019). The revised approach specifies modifications to the vadose zone monitoring program, the addition of new lysimeters at Engineered Trench 3 (ET3), and the installation of water table monitoring wells to complement the existing well network surrounding the ELLWF. This project summary report is intended to provide the final construction details and layout for the new vadose zone lysimeters at ET3 and the water table monitoring wells installed as part of the new saturated zone component of the revised performance monitoring program.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Fork Union EPC Installation Observation Report

On June 22nd and 23rd, a representative from Savannah River National Lab (SRNL) traveled to the Fork Union substation in Fork Union, Virginia (owned and operated by Dominion Energy) to observe the installation, calibration, and commissioning of three Electric Phenomena Cluster (EPC) sensors. The installation in its entirety included the physical securing of the EPC sensors by Dominion Energy, fiber optic cable (furnished by SmartSenseComm) being run in conduits and cable trays from the EPC sensor to the Optical Processing Unit (OPU) located in the substation switch house. The location of the EPC sensors, OPU, and cable routing can be seen in the figures included.

47 OTHER INSTRUMENTATION↗

MCNP6.3 Code and Nuclear Data Installation Guide [Slides]

This presentation discusses the MCNP6.3 release package and examines how it offers more MCNP6-specific executables and options available than ever before. It also discusses the installer and that it streamlines the MCNP6.3 installation and automatically downloads all production nuclear data and generates xsdir files for the user. Additionally, the nd_manager is also discussed regarding how it allows the LANL Nuclear Data and Monte Carlo teams to work and distribute their products independently. It also allows updates, fixes (errata), and newly released data to be made available in a much faster timescale than ever before.

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗

Prefabricated Standard Modular Hydropower Installations for Low-cost Small Hydropower

The goal of the present project was to investigate the potential savings in greenfield hydropower project costs across sites having vastly different characteristics. Littoral Power Systems, Inc. (LPS) undertook the project described herein to explore the promise of Standard Modular Hydropower (SMH) to transform the processes of site identification, conceptual design, detailed design, and construction planning to support low- cost, environmentally attractive development of small hydropower facilities at new stream- reaches. This report includes descriptions of the work to develop these processes, the resulting facility designs achieved using these processes and the projected economics. Installation cost estimates for the resulting conceptual greenfield facility design at two different locations come in at $\$3,419$/kW for Balcony Falls and $\$2,124$/kW for LPS 566. The installation time from site preparation to commissioning-ready is estimated to be 58 weeks for the conceptual facility at Balcony Falls and 42 weeks for the conceptual facility at LPS 566. A real challenge to any hydropower facility – not only the two cases studied here – is that environmental and social conditions can change, and as such, the facility may be required to change. The h-Modulor modules connect uniquely and are structurally independent, enabling site configurations to be changed on the fly, as needed. These results show that LPS's h-Modulor SMH approach delivers an attractive balance between efficiency, economics, and environmental sustainability for small hydro greenfield sites.

13 HYDRO ENERGY↗

Commissioning of the Second JLAB C75 Cryomodule & Performance Evaluation of Installed C75 Cavities

JLAB has long been a hub of SRF technology with the CEBAF accelerator as one of its first large scale adopters. As SRF technology has advanced, the C50 and C100 programs have allowed for the extension of CEBAF's total energy to 6 GeV and nearly 12 GeV respectively. Along with the increase in energy reach, rates of accelerating gradient degradation have been extracted for these cryomodule designs. A plan to mitigate these losses & maintain robust gradient headroom to deliver the 12 GeV program - the CEBAF Performance Plan - established a multi-year effort of cryomodule refurbishments and replacements. Part of this plan included a cost optimization of the C50 program with more modern processing techniques and the replacement of existing cavities with larger grain boundary cavities produced from ingot Niobium (dubbed C75 for 75 MeV gain). Reports have been made on the prototype pair of C75 cavities installed in a C50 cryomodule and the first full C75 cryomodule installed in 2017 and 2021. This paper reports on the results from the qualification of the cavities for the second C75 module in both a vertical cryostat and the commissioning results of the cryomodule in the CEBAF tunnel. This material is based upon work supported by the U.S. Department of Energy, Office of Science, Office of Nuclear Physics under contract DE-AC05-06OR23177.

McCaughan, Michael↗

Design, Construction, and Installation of In-Glovebox Pumped Actinide Molten Salt Loops

This report summarizes the work conducted in FY25 to construct and install pumped actinide-bearing molten salt loopsin a radiological glovebox. The establishment of such a capability will provide a platform in which technologies developed for Gen. IV molten salt reactors may be tested under relevant operating conditions. A review of convective molten salt systems is provided to frame Argonne’s pumped actinide loop relative to contemporary and historical systems. Moreover, the infrastructure needed to operate the system is detailed to provide additional context as to design metrics of the loops and supporting equipment. The pumps’ performance in water testing is outlined and used to inform operational activities planned in FY26. Finally, electrochemical experiments investigating fundamental reaction mechanisms governing reactive oxygen species that promote corrosion of molten salt media is also reported. In total, these combined loop installation and sensor development tasks will serve to aid in the future commercial deployment of molten salt reactors in the U.S.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Probabilistic Multi-Hazard Performance Assessment of Concrete Structures in Nuclear Installations

Concrete structures in nuclear installations are subject to time-dependent degradation mechanisms that can deteriorate their physical and mechanical properties, potentially exacerbating the risk of structural failure under external forces such as a seismic event. Previous research has extensively investigated the seismic response of nuclear concrete structures and the associated risk, as well as their effect on structural components safety margins. However, substantial work is still necessary to incorporate concrete aging effects into such evaluations. In fact, most models in the literature assume pristine concrete conditions and do not account for the impact of aging on the structural components’ fragility curves. This work identifies relevant time-dependent degradation mechanisms and provides simplified models to predict the the evolution of key material properties based on data from the literature. Namely, this work focuses on the aging effects of corrosion, alkali–silica reaction (ASR), and irradiation on reinforced concrete within US Department of Energy (DOE) nuclear facilities and nuclear power plants (NPP) structures. Furthermore, degradation models based on literature data are presented that define the relationship between probabilistic material properties and the concrete’s age. In this work, sampled material properties served as input for a simplified finite element model (FEM) of a critical nuclear structural system, with the output of the FEM being the seismic response for a given ground motion. The results of the FEM were then used within a probabilistic performance assessment with a statistically significant number of samples. The research presented herein addresses the detrimental effects of hazards caused by natural phenomena on deteriorated concrete elements of nuclear installations. This work directly benefits the safety analysis performed on US DOE/ National Nuclear Security Administration (NNSA) nuclear facilities located in areas prone to seismic activity. The results presented herein could aid in the improvement of DOE-STD-1020, the DOE Standard that addresses seismic risk analysis and capacity evaluation in DOE facilities. DOE-STD-1020 refers to the requirements in American Society of Civil Engineers (ASCE) 4-98, now superseded by ASCE 4-16, that shall be met in performing dynamic response analyses and generating in-structure response spectra, provided that such requirements are consistent with the requirements of ASCE/Structural Engineering Institute (SEI) 43-05. Moreover, the results presented herein could also aid in the updating of section C3.1.1. of ASCE 4-16 to account for the effects of aging on the stiffness of reinforced elements and American Concrete Institute (ACI) 349.3R-18, “Report on Evaluation and Repair of Existing Nuclear Safety-Related Concrete Structures.” Ultimately, this work can assist the risk assessment of potential lifetime extension of the existing US commercial nuclear fleet (light water reactors) and the safety analysis of the emerging advanced nuclear reactors. The proposed proof-of-concept methodology employs open-source DOE computational tools and is transferable to commercial software commonly used by engineering firms.

42 ENGINEERING↗

White Paper on Case Study of Safe Installation of Second-Life Energy Storage System

This technical report provides for a case study for the safe installation of a second-life, or repurposed, battery, that has been reconfigured for use as a stationary energy storage systems (ESS). Driven by legislative requirements such as California Senate Bill 615 and projections that retired EV batteries could meet a substantial portion of U.S. grid ESS needs beginning in 2035, the repurposing of EV batteries is anticipated to grow significantly. However, safety concerns arise from the effects of aging, unknown prior usage history, and changes in thermal runaway behavior, which may increase failure risks compared to new batteries. NFPA 855, the predominant U.S. standard for ESS installation, mandates that second-life batteries meet all requirements for new batteries, with repurposers complying with UL 1974 in addition to obtaining UL 9540 and UL 1973 listings. These are certifications that few repurposers have achieved and represent a regulatory barrier to entry for the market as a whole.

47 OTHER INSTRUMENTATION↗

Slow control and TDAQ systems installation and tests in the Mu2e experiment

The Mu2e experiment at Fermilab will attempt to detect a coherent neutrinoless conversion of a muon into an electron in the field of an aluminum nucleus, with a sensitivity that is 10,000 times greater than existing limits. The Mu2e trigger and data acquisition system (TDAQ) uses the otsdaqframework as its online Data Acquisition System (DAQ) solution. Developed at Fermilab, otsdaq integrates several components, such as an artdaq-based DAQ, an art-based event processing, and an EPICS-based detector control system (DCS), and provides a uniform multi-user interface toits components through a web browser. The data streams from the Mu2e tracker and calorimeter are handled by the artdaq-based DAQ and processed by a one-level software trigger implemented within the art framework. Events accepted by the trigger have their data combined, post-trigger, with the separately read-out data from the Mu2e Cosmic Ray Veto system. The foundation of Mu2e DCS, EPICS, an Experimental Physics and Industrial Control System, is an open-source platform for monitoring, controlling, alarming, and archiving. Over the last three years, a prototype ofthe TDAQ and DCS systems has been built and tested at Fermilab’s Feynman Computing Center.Currently, the production system installation is underway. At the end, this work presents a brief update on the installation of racks and DAQ hardware.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Fabrication and installation of the Mu2e cryogenic distribution system

The muon-to-electron conversion (Mu2e) experiment at Fermilab will be used to search for the charged lepton flavor-violating conversion of muons to electrons in the field of an atomic nucleus. The Mu2e experiment is currently in the construction stage. The scope of this paper is the cryogenic distribution system and superconducting power leads for four superconducting solenoid magnets: Production Solenoid (PS), an Upstream and Downstream Transport Solenoids (TSu and TSd) and Detector Solenoid (DS). The design of the cryogenic distribution system and the fabrication of several sub-systems was reported previously. This paper reports on additional fabrication and installation progress that has been performed over the past two years. Lessons learned during fabrication and testing of the cryogenic distribution system components are described. In particular, the challenges and solutions implemented for aluminum welding are reported. A description of the process used to qualify the welding procedure and welders for welding the aluminium stabilized NbTi superconducting power leads is provided. Additionally, the progress made with regards to installing the power leads into the cryogenic Feedboxes is covered.

White, Michael J.↗

2021 Prototype Manufacture and Installation Awardee: Pecos Wind Power, Inc.

Through the 2021 Competitiveness Improvement Project (CIP), Pecos Wind Power will manufacture a prototype of its 85-kilowatt (kW) horizontal-axis distributed wind turbine, the PW85, a new wind turbine that began development in 2017 when the company was founded. The PW85 wind turbine includes an industry-leading rotor diameter (30 meters) and full-span variable pitch blades to target a levelized cost of energy (LCOE) of $0.103/kilowatt-hour in low annual wind speeds (6 meters per second). This is 55% lower than the average small wind turbine project installed in 2018. The goal of this project is to spur the development of increasingly lower-cost, high-capacity-factor distributed wind turbines. As a result, Pecos Wind Power will manufacture and install wind turbines that increase the geographic area in which distributed wind power is cost competitive with retail-priced electricity and other distributed energy resources - primarily solar energy.

CIP↗

Automated solar collector installation design including version management

Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of predefined “features” with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives. Some embodiments may provide viewing, creating, and manipulating of multiple versions of a solar collector layout design for a particular installation worksite. The use of versions may allow analysis of alternative layouts, alternative feature classifications, and cost and performance data corresponding to alternative design choices. Version summary information providing a representative comparison between versions across a number of dimensions may be provided.

14 SOLAR ENERGY↗

Exploring the Potential of Factory Installed Solar + Storage for Homebuilding

In recent years, an increasing number of grid disruptions due to intense weather events, natural disasters, and high peak loads resulted in increased interest in energy-resilient homes. Solar + storage (S+S) as an energy resiliency solution can provide continuity, onsite generation, and backup power during critical events. This project explored factory-installed solar plus storage (FISS) to overcome first cost and installation barriers and bring this resiliency solution to scale for single-family affordable and market-rate homebuyers. Guided by the principles of Lean manufacturing, the team explored how factories building high-performance zero energy modular homes can incorporate S+S into their existing construction system while improving quality and productivity and reducing the costs of the resilient energy system.

ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION,↗

IOTA Proton Injector Beamline Installation

The IOTA Proton Injector (IPI), currently under installation at the Fermilab Accelerator Science and Technology facility, is a beamline capable of delivering 20-mA pulses of protons at 2.5 MeV to the Integrable Optics Test Accelerator (IOTA) ring. First beam in the IPI beamline is anticipated in 2023, when it will operate alongside the existing electron injector beamline to facilitate further fundamental physics research and continued development of novel accelerator technologies in the IOTA ring. This report details the expected operational profile, known challenges, and the current state of installation.

43 PARTICLE ACCELERATORS↗

Quantifying Error in Photovoltaic Installation Metadata: Preprint

In this research, we quantify the level of metadata error for a fleet of 2860 photovoltaic (PV) systems, using metadata values provided by fleet owners. Using satellite imagery and time series analysis techniques available in open-source Python packages Panel-Segmentation and PVAnalytics, respectively, we evaluate the accuracy of PV system metadata such as location, azimuth, tilt, and mounting configuration (fixed tilt vs. tracking). We find that approximately 75% of provided latitude-longitude coordinates are within 190 meters of the actual solar installation. We were unable to link 7.8% of latitude-longitude coordinates to any solar installation via satellite imagery analysis. We evaluate the level of error in owner-provided mounting configuration (fixed tilt vs. single-axis tracking), finding only 8 systems with an incorrect mounting configuration. When evaluating azimuth and tilt parameters, we find that approximately 64% of the data is correct, with data for 860 systems (approximately 30%) not provided by system owners. To illustrate the importance of having correct solar metadata, we evaluate how incorrect metadata affects solar performance estimates by modeling system AC energy output at ground-truth vs. incorrect latitude-longitude coordinates, mounting configurations, and azimuth-tilt configurations. Energy output estimates can vary significantly if incorrect metadata parameters are used, with incorrect mounting configuration leading to the largest discrepancy with over 20% variation in expected energy output.

azimuth↗

Method of installing a hybrid foundation for offshore wind turbines

A method of installing a hybrid foundation for an offshore wind turbine, the method includes providing a monopile, friction wheel, and suction bucket; installing the friction wheel and suction bucket in the sea floor; and inserting the monopile through the opening into the sea floor.

Zeng, Xiangwu↗

Breakdown of Electric Vehicle Supply Equipment Installation Costs

The plug-in electric vehicles (PEVs) market is receiving help from the current political climate, incentives at the federal and state levels, excessive cost of petroleum fuel, growing focus on climate solutions, increasing investment and direction by automobile manufacturers and increased awareness through media reports and advertising. Increasingly, the transportation industry, in both the United States and many other countries, is aimed at electric motive energy where practical. Increased investment in research and development have led to increasing vehicle range and lower battery costs; both of which have been deterrents in the past. The increasing demand for PEVs (consisting of the battery electric vehicle [BEV] and plug-in hybrid electric vehicle [PHEV], is challenged by the need for charging infrastructure to support these vehicles. The BEV relies totally on the on-board battery to supply the motive energy while the PHEV utilizes its battery and an installed internal combustion engine (ICE). The maximum benefit is achieved by using the battery power as much as possible. This arrangement requires the use of battery charging equipment, known as electric vehicle supply equipment (EVSE).

33 ADVANCED PROPULSION SYSTEMS↗