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At least 73 records · Page 4

Assessing the ASME Section III, Division 5, Class A Primary Load Design Rules Against Creep Notch Effects

This report assesses the ASME Section III, Division 5, Subsection HB, Subpart B rules covering the design and construction of high temperature Class A nuclear reactor components for their robustness against creep notch effects. The creep notch effect combines the effect of multiaxial stresses on material creep deformation and damage. This report considers both effects, including the potential for creep mechanism shifts affecting the extrapolation of design data from high stress, short-time experimental data to low stress, long time operating component conditions. The report summarizes the history of and literature on multiaxial creep and surveys the current ASME design rules dealing with multiaxial effects. The report then describes the results of two dedicated numerical studies, one assessing the robustness of the ASME rules against uncertainty in extrapolating from uniaxial creep test data to multiaxial component conditions and a second study examining the potential effects of a mechanism shift from high stress, dislocation-mediated creep to diffusion-dominated creep at lower stresses. The final conclusion of the report is that the ASME rules adequately guard against multiaxial creep failure, though there are several aspects of the Code that could be optimized to provide less over-conservative design predictions or to provide a more consistent design margin as a function of temperature and stress. In a few areas, particularly the potential for mechanism shifts outside the currently-available experimental data, the Code rules should be revaluated as additional experimental data and new modeling and simulation results become available

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

ASME Code Revisions to Incorporate 316H and Alloy 617 Viscoplastic Constitutive Models to Section III, Division 5 and Code Case N-898

This report provides a final status update on work to develop and implement two new constitutive models for 316H stainless steel and the Ni-based Alloy 617 in Nonmandatory Appendix Z to the Section III, Division 5, Subsection HB, Subpart B ASME Boiler & Pressure Vessel Code rules covering the design and construction of Class A high temperature nuclear reactor components. This report summarizes the objections of the overall project and provides the final versions of the constitutive models proposed for incorporation into the ASME Code. The report also provides an update on the balloting status at ASME of the two proposed constitutive models. As of the time of writing (July 2022) the models are on-track to be approved by ASME after the August 2022 Code Week. If so, this will mean the 316H model will be published in the 2023 edition of the Code and the A617 model available as part of a revised Code Case immediately

36 MATERIALS SCIENCE↗

AMPP Division Rack Cards [Posters/Cards]

The Actinide Material Processing and Power (AMPP) Division supports plutonium 238 science and manufacturing for NASA exploration, Defense Programs, Advanced Recovery and Integrated Extraction System (ARIES) for nuclear non-proliferation, Materials Recovery & Recycle to enable the future of our operations, and americium production to support well logging for the United States.

99 GENERAL AND MISCELLANEOUS↗

Plutonium Infrastructure Engineering Division (PIE) [Poster]

PIE supports $\$8.5$ Billion of Plutonium Infrastructure upgrade projects. Approximately $\$167$ Million of architectural & engineering service contracts awarded. PIE Division consists of 130 personnel and growing.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Hierarchical Division and Clustering of Group Structures

When using multigroup neutron transport models, it is important to choose a suitable group structure due to the impact on runtime and accuracy. Group structures at LANL have been largely pared down to a handful of commonly used group structures, such as the LANL-30 and LANL-70 group structures. By identifying the key boundaries for a given problem, more insight can be gained into why the commonly used group structures are accurate and when they are inaccurate. This work focuses on using hierarchical division and agglomeration methods to identify the most critical boundaries in these group structures, using the ICSBEP HEU-MET-FAST-001-001 benchmark as a case study.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Dissecting the Division of Labor in Microbial Consortia for the Production of Biofuels and Chemicals (Final Technical Report)

The overarching objective of this project is to elucidate the fundamental design rules for microbial division of labor (DOL), the core of ecosystem organization, in the context of artificial yeast—lactic acid bacteria consortia that produce advanced biofuel and chemical from cellulosic biomass. Over the course of four years, we have successfully achieved the objective through three lines of research that combines experiment with mathematical modeling. Specifically, we have shown that compositional and temporal DOL is effective in modulating mixed sugar fermentation by an engineered consortium and uncovered general quantitative criteria for conditions under which microbial DOL outperforms single superbugs for simultaneous utilization of mixed substrates. We also demonstrated, in synthetic consortia of yeast and lactic acid bacteria, that partitioning the labor for substrate breakdown and end-product synthesis can allow an efficient production of 2-butanol that is difficult otherwise for a single yeast strain. Additionally, by systematically probing the stability of an engineered cooperative consortium, we found that the stability of microbial symbiosis is governed by the topological structure of the underlying cellular interactions rather than specific microbial species and that rational modulation of the interactions may facilitate the restoration of collapsed consortia as well as the intervention of target communities. Together, this project has advanced the fundamental knowledge of microbial DOL in terms of its strength in mixed substrate fermentation, production of complex chemicals, and ecological system stability in the context of microbial consortia. It also provides valuable insights into the design, construction and optimization of artificial consortia for the utilization of cellulosic biomass and economic production of biofuel and chemicals.

59 BASIC BIOLOGICAL SCIENCES↗

Initial development of viscoplastic constitutive model of Alloy 800H in support of the use of inelastic analysis methods for ASME Section III, Division 5, Class A applications

This report describes the development of a preliminary inelastic constitutive model for the thermomechanical behavior of Alloy 800H. The objective is to develop a model suitable for incorporating into Nonmandatory Appendix Z to Section III, Division 5 of the ASME Boiler & Pressure Vessel Code, which provides guidance and reference constitutive models for the ASME design by inelastic analysis rules for Class A components. The report describes the process of collecting experimental data, developing a mathematical form for the model, and training the model against the test data. The initial version of the model captures most of the relevant material deformation mechanisms, including dynamic strain aging effects. However, further development of the model form will be required to develop a final model suitable for ASME use.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

American Homeowner Perceptions and Choices for Energy Efficiency: Summary of Technology Adoption – Census Division Level

In 2020 a nationwide survey of homeowners was conducted to determine what energy efficiency upgrades homeowners had made to their homes and which ones they would make in the near future. The survey also included results on respondent financials about energy efficiency home upgrades/retrofits and perceptions of the value of energy efficiency/who should support improving the energy efficiency of the residential sector. The Department of Energy’s goal for this survey is to inform ongoing work in the residential energy efficiency research portfolio on the human dimensions of residential energy systems transformation. In addition, DOE envisions this work supports efforts by industry, non-profits, and other government partners in informing programming, customer discovery, and policy writ large. This report provides a general summary of the nationwide results as they pertain to the following three issues: (1) how much did respondents indicate spending on energy efficiency-related home upgrades, (2) what upgrades/improvements had they made to their homes, and (3) which upgrades/improvements do they believe have the most significant impact on energy efficiency. The results provided are segmented by census division as specific regions demonstrated unique preferences for energy efficiency and willingness to expend family resources to achieve those goals. As such, the goal of this report is not to analyze the data nor draw cross-cutting conclusions but to serve as a resource for any groups interested in reviewing national trends about residential energy efficiency.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

W-DO Unclassified Talk Series: W-Division Military & Stockpile Operations Office (W-MSO) [Slides]

LANL W-MSO (W-Division Military & Stockpile Operations Office) is designated by LANL W-DO to act as the interface within LANL to respond with capacity to fulfill their DA responsibilities on specific matters relating to field and stockpile support. They share responsibility with SNL-ML for NNSA interface with DOD for certain military activities, such as NW fielding, component exchange, and issues in support of USAF, USN, and UK trident programs. They are also a single point agent to SNL-ML, which is the primary DOD interface for the NNSA. W-MSO is designated by W-DO to act as the LANL interface for issues that arise with LANL designed components.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

High temperature inelastic constitutive models for the ASME Section III, Division 5 Class A materials

This report describes the exploration of a universal high temperature inelastic constitutive model for use with the ASME Boiler & Pressure Vessel Code Section III, Division 5, Class A design rules. The idea, developed based on feedback from reactor vendors, is to simplify the current bespoke material models for Grade 91, 316H, and Alloy 617 and the new model for Alloy 800H into a simple, single model form. The report describes a new parallel time integration technique implemented in the pyoptmat package which allowed us to explore a wide variety of model forms, searching for a suitable common model. The report then describes preliminary work on models for monontonic deformation and then the development of a set of models suitable for capturing high temperature cyclic deformation. These models are suitable for use with the ASME design rules, except potentially for a narrow, material-specific band of temperatures at the edge of the creep regime. An incremental improvement the current models could overcome this discrepancy and provide a new, simpler set of constitutive model for all four materials.

36 MATERIALS SCIENCE↗

The Fermilab Accelerator Division Electronic Logbook (ADEL) at 10 Years

The current Fermilab Accelerator Division (AD) Electronic Logbook (ADEL) wasfirst released in 2013. It’s creation a decade ago represented a markedimprovement over the previous electronic logbook (eLog) and brought about the first consolidated Fermilab AD eLog built upon a relational database. Over the past ten years, ADEL has performed admirably, logging nearly one million user entered entries, comments and files, undergoing a revision and adding many additional features. However, as the work of Fermilab has changed, so has theuse of ADEL, some of which it had not been designed for.

43 PARTICLE ACCELERATORS↗

Sigma Division Capability Strategy

Sigma Division maintains a unique manufacturing science capability at Los Alamos National Laboratory that has made substantial contributions to weapons component process development for more than 70 years. This mission requires the ability to handle a range of radiological and hazardous materials, work with a variety of metallic and non-metallic components, and process materials systems with elements spanning hydrogen to uranium. Today, Sigma serves as a national resource for uranium research and development, provides hardware for experimental campaigns, supports production by demonstrating modern fabrication technologies, and conducts manufacturing science research primarily for customers across the nuclear weapons complex, including the Department of Energy, National Nuclear Security Administration, and Office of Defense Programs.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

Perceptions of Value in Process-based Engineering in LANL's Intelligence and Space Research Division [Capstone Project]

This project studied a perceived aversion to process-based engineering in ISR Division. Thirty interviews were conducted with ISR staff to explore research questions including perceived advantages and disadvantages of process and ISR strengths and weaknesses. Results were analyzed for synergies between the research questions. Results indicate an unexpected willingness to adopt process so long as that process does not stifle creativity and is flexible enough that it can be applied if and when it provides the most value.

42 ENGINEERING↗

Research Reactors Division Infrastructure Investment Plan for the High Flux Isotope Reactor

The High Flux Isotope Reactor (HFIR) is a unique national asset. Operational for nearly 60 years, continued investment into the aging infrastructure is necessary to ensure operation for another 6 decades. Additionally, growing missions require HFIR as well as important upgrades. Consequently, carefully integrated planning is required to ensure that infrastructure investments are timely executed to ensure long-term, reliable operation of HFIR. Concerns about challenges to the operational reliability of HFIR resulted in a recommendation from the 2023 Operations Review by the US Department of Energy (DOE) Office of Basic Energy Sciences that a HFIR management strategy be developed to address the infrastructure needs. This report defines the investment needs, which are evolving as new upgrade efforts are better defined. HFIR is part of the three-source strategy within the Neutron Sciences Directorate (NScD) and contributes to the five strategic science areas outlined in the NScD 10 Year Strategic Science Plan: quantum materials, soft matter, materials and engineering, chemistry, and biosciences. Fundamental to this strategy are three core values: operational excellence, responsible stewardship, and servant leadership. These values guide our mission of safe and reliable operation of the reactor and require a strong and just nuclear safety culture, a solemn respect for responsible care of the facility, good workforce development, robust procedures and processes, an effective communication strategy, world-class asset management, a determined customer focus, and a commitment to protecting the environment, the safety and health of the public and our people, and the quality of work performed within our facility. These principles are all essential to operate HFIR at a world-class level. The Research Reactors Division (RRD) will lead a new era of neutron science and isotope production at HFIR through responsible and purposeful leadership and unwavering support of the science community. The approach outlined in this plan highlights the direction leadership is taking to ensure that HFIR is ready to support the science challenges and national needs of the future and that the United States maintains world leadership in neutron sciences. The plan is in alignment with the DOE’s desire to continue operating HFIR and with the NScD strategic science goals for the future. HFIR is an aging facility with numerous infrastructure challenges and needs. It has an aging workforce in relation to the general population of Oak Ridge National Laboratory (ORNL), with many expected retirements over the next 5–10 years. With an increase in work scope caused by changing national priorities and science goals, several critical hires have been identified. To manage HFIR’s infrastructure needs, a prioritized list of equipment upgrades has been identified along with an analysis of future staffing requirements. A desire to operate HFIR at eight cycles per year will necessarily require some significant changes to procedures and processes currently in place as well as targeted staffing additions. Many of the equipment upgrades identified in this plan will significantly increase the reliability of the plant, thus contributing to the effort to reach the goal of safely operating eight cycles per year. A plan to attain eight-cycle operation is being prepared in parallel with the activities identified in this plan, although the actions identified to satisfy both plans will overlap. This plan identifies new infrastructure needs—for both plant equipment and staffing—thus necessitating formulation of future budget requests to fund the increased work scope and improvement activities. Some activities are currently being scheduled with the expectation that funding will be received. Any delays to funding or reductions of funding from the identified cost estimations will directly and negatively affect the plan’s implementation.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

ASME Code change proposal to implement new universal high temperature constitutive models for Section III, Division 5

This report completes work on a universal high temperature constitutive model suitable for use with the ASME Boiler & Pressure Vessel Code Section III, Division 5 rules for the design by inelastic analysis of Class A nuclear reactor components. The goals of this work are to provide a simple model form that adequately captures the high temperature response of materials and can be applied to any future Code material. Additionally, the report describes an automated process for calibrating a model against test data. The idea is to simplify the effort required to generate a constitutive model for an arbitrary material, provided test data is available. This will accelerate the process of qualifying new Code materials in the future. In addition, the report provides calibrated models and detailed validation comparisons to test data for five currently-qualified or soon-to-be qualified materials: 316H, Grade 91, Alloy 800H, Alloy 617, and Alloy 709. The report surveys the available data for the remaining two ASME Class Materials --- 2.25Cr-1Mo and 304H --- concluding that there is enough data data to generate a model for 2.25Cr-1Mo steel provided some additional sources of non-public data can be included in the test database, but that a dedicated cyclic test campaign would be needed for 304H. Supplemental material includes the full text of an ASME Code change proposal to incorporate the models for the four currently-qualified Class A material, detailed validation comparisons to test data for the five material models, and input files for reference implementations of the constitutive models in the NEML and NEML2 modeling frameworks.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Radioisotope Science and Technology Division FY 2025 Core R&D Summary Report: Competitive Projects, Postdoctoral Researchers, and Student Interns

R&D efforts in support of the Oak Ridge National Laboratory (ORNL) Isotope Program Radioisotope Portfolio are led by the Radioisotope Science and Technology Division (RSTD). In addition to supporting the ORNL Isotope Program Radioisotope Portfolio, RSTD supports a portfolio of research related to fundamental properties of radioisotopes and radioisotope applications, including diagnostic and therapeutic uses of medical radioisotopes, radioisotopes for national security, and the production of 238 Pu for the National Aeronautics and Space Administration (NASA) and US Department of Energy (DOE) Office of Nuclear Energy. RSTD is organized into functional science and engineering groups, with most staff members supporting multiple programs. The goal of this organization is to enable synergy between programs such that R&D advances coming from other programs may provide benefit to the ORNL Isotope Program. R&D within RSTD is focused around addressing five grand challenges, as documented in the strategic plan for the DOE Office of Isotope R&D and Production, or DOE Isotope Program (IP), Radioisotope Production R&D activities at ORNL: 1. Maximizing the scientific output of radioisotope transmutation resources, 2. Maximizing the scientific output of radioisotope processing resources, 3. Minimizing waste and having optimal waste disposition, 4. Focusing on product quality and reliability, and 5. Expanding the use of beneficial isotopes. The ORNL Core R&D program, one of the primary R&D components within the ORNL Isotope Program Radioisotope Portfolio, ranges from benchtop to demonstration activities, with a focus on researching enhanced production techniques, developing emerging isotopes, and developing the talent pipeline for radioisotope science and technology. Projects within the Core R&D Program are led primarily by RSTD staff members. In supporting enhanced production techniques, the Core R&D program presents an opportunity to fund novel R&D that might not be tied to a specific radioisotope product but still presents a high potential for broad applicability in the longer term. In supporting the development of emerging isotopes, the Core R&D program develops high-priority isotopes that are not able to be fully supported through production funds.

07 ISOTOPE AND RADIATION SOURCES↗