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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4
All sourcesNASA NTRSDOE OSTI
NASA NTRS1981

Analysis of crack propagation as an energy absorption mechanism in metal matrix composites

The crack initiation and crack propagation capability was extended to the previously developed generalized plane strain, finite element micromechanics analysis. Also, an axisymmetric analysis was developed, which contains all of the general features of the plane analysis, including elastoplastic material behavior, temperature-dependent material properties, and crack propagation. These analyses were used to generate various example problems demonstrating the inelastic response of, and crack initiation and propagation in, a boron/aluminum composite.

Adams, D. F.↗
NASA NTRS1998

Acoustic Amplification in the Far Infrared Focal Plane Assembly of the Composite Infrared Spectrometer (CIRS) for the Cassini Mission to Saturn

The Composite Infrared Spectrometer (CIRS) of the Cassini mission to Saturn has two interferometers covering the far infrared FIR and mid infrared, MIR wavelength region. The FIR is a polarizing Michelson interferometer which presents a collimated output beam to the FIR focal plane. The focal plane consists of a parabolic focus mirror and an analyzer grid, which splits the output beams into transmitted and reflected components. The two polarizations are focussed onto two thermopile detectors; each consisting of a gold black foil welded to the top of two bismuth pyramids. The gold black is 30 microns thick, and the weld area is approximately 2 microns in diameter. The detectors are extremely fragile and the weld can be broken with a miniscule amount of airflow. The detectors consistently passed acoustic testing to qualification levels that simulated the launch environment of the Titan IV launch vehicle. However, they experienced a 50% failure rate when installed in the focal plane assembly during instrument level acoustic tests. A test focal plane was developed with small pressure transducers in the nominal detector locations. These tests indicated over 10 dB of acoustic amplification in the focal plane within the instrument during testing. New techniques were developed to allow testing of the focal plane without over testing the instrument, and modifications were made the focal plane assembly to successfully attenuate the amplification.

Hagopian, John G.↗
NASA NTRS1993

Evolution of miniature detectors and focal plane arrays for infrared sensors

Sensors that are sensitive in the infrared spectral region have been under continuous development since the WW2 era. A quest for the military advantage of 'seeing in the dark' has pushed thermal imaging technology toward high spatial and temporal resolution for night vision equipment, fire control, search track, and seeker 'homing' guidance sensing devices. Similarly, scientific applications have pushed spectral resolution for chemical analysis, remote sensing of earth resources, and astronomical exploration applications. As a result of these developments, focal plane arrays (FPA) are now available with sufficient sensitivity for both high spatial and narrow bandwidth spectral resolution imaging over large fields of view. Such devices combined with emerging opto-electronic developments in integrated FPA data processing techniques can yield miniature sensors capable of imaging reflected sunlight in the near IR and emitted thermal energy in the Mid-wave (MWIR) and longwave (LWIR) IR spectral regions. Robotic space sensors equipped with advanced versions of these FPA's will provide high resolution 'pictures' of their surroundings, perform remote analysis of solid, liquid, and gas matter, or selectively look for 'signatures' of specific objects. Evolutionary trends and projections of future low power micro detector FPA developments for day/night operation or use in adverse viewing conditions are presented in the following test.

Watts, Louis A.↗
NASA NTRS1993

Effects of initial conditions on the development of curved wakes

An experimental investigation has been conducted on the three-dimensional structure of curved plane wakes developing from tripped and untripped initial boundary layers. The effects of mild stream-wise curvature on a wake generated at the trailing edge of a slowly tapering splitter plate were investigated at a Reynolds number of about 30,000. With the initial boundary layers turbulent, spatially-stationary streamwise vorticity was not observed. The curvature affected the wake growth and defect-decay rates, but in different ways for each of the two initial conditions. The effects of curvature were also apparent in the Reynolds stress results, especially in the primary shear stress distributions, which showed that the levels on the unstable side were increased significantly compared to those for a straight wake, while those on the stable side were decreased, with the effect stronger in the initially laminar wake.

Weygandt, James H.↗
NASA NTRSDate not supplied

Out-of-Plane Restraint under Tension In-Plane Loading

The development and description of a test fixture designed to restrict out-of-plane motion in the center region of tension-loaded carbon-epoxy panels are presented herein. The test fixture was used to impose displacement conditions consistent with those in an analytical tool being developed to predict panel behavior in the vicinity of a central notch, which included the assumption that there would be no out-of-plane displacement and no buckling. However, pretest analysis using finite element models for a panel loaded without any out-of-plane restraint in the region of the notch indicated that with an imperfection magnitude equal to 20 percent of the thickness of the thin-skin panel, an unacceptable amount of out-of-plane deformation would occur as Poisson effects induced compression loads in the region of the notch. Therefore, to validate this tool in a test program, a restraint fixture which would suppress out-of-plane motion was required. The panel could not be encased in restraining plates because instrumentation and visibility were required in the vicinity of the notch. Therefore, a fixture that would restrict out-of-plane motion while still allowing access to the surface of the panel at the notch edges for instrumentation and line-of-sight access for cameras was required. To satisfy these requirements, a fixture was designed to restrict only out-of-plane motion near the center of the notch. Two 1.78-m-long test panels were loaded in tension to failure using this fixture. Out-of-plane deformations were not directly measured during testing, so back-to-back strain gages were used to obtain an indication of buckling. Strain results indicated that the restraint fixture performed as designed and buckling did not occur.

Fixtures↗
NASA NTRS2022

Out-of-Plane Restraint under Tension In-Plane Loading

The development and description of a test fixture designed to restrict out-of-plane motion in the center region of tension-loaded carbon-epoxy panels are presented herein. The test fixture was used to impose displacement conditions consistent with those in an analytical tool being developed to predict panel behavior in the vicinity of a central notch, which included the assumption that there would be no out-of-plane displacement and no buckling. However, pretest analysis using finite element models for a panel loaded without any out-of-plane restraint in the region of the notch indicated that with an imperfection magnitude equal to 20 percent of the thickness of the thin-skin panel, an unacceptable amount of out-of-plane deformation would occur as Poisson effects induced compression loads in the region of the notch. Therefore, to validate this tool in a test program, a restraint fixture which would suppress out-of-plane motion was required. The panel could not be encased in restraining plates because instrumentation and visibility were required in the vicinity of the notch. Therefore, a fixture that would restrict out-of-plane motion while still allowing access to the surface of the panel at the notch edges for instrumentation and line-of-sight access for cameras was required. To satisfy these requirements, a fixture was designed to restrict only out-of-plane motion near the center of the notch. Two 1.78-m-long test panels were loaded in tension to failure using this fixture. Out-of-plane deformations were not directly measured during testing, so back-to-back strain gages were used to obtain an indication of buckling. Strain results indicated that the restraint fixture performed as designed and buckling did not occur.

Composite structures↗
NASA NTRS1979

Some results from the use of a control augmentation system to study the developed spin of a light plane

A control augmentation system consisting of hydrogen peroxide rockets mounted on the wing tips of a light airplane has been developed and used to study spin recovery characteristics. Recovery from spins that were unrecoverable with aerodynamic controls was accomplished in less than one turn at maximum thrust in about three turns at minimum thrust. The rocket system at maximum thrust produced spin recovery characteristics similar to those obtained using a parachute. An advantage of using the control augmentation system on any airplane being used in a spin test program is its capability to demonstrate configuration effects on stall/spin characteristics at very high angles of attack and clearly determine the existence of all possible spin modes.

Obryan, T. C.↗
DOE OSTI2019

“The development of a through-plane reactive excitation technique for detection of pinholes in membrane-containing MEA sub-assemblies”

As markets for polymer-electrolyte-membrane fuel cells (PEMFC) expand, there continues to be a need for the development and implementation of in-line quality inspection techniques to enable high-volume manufacturing methods for membrane-electrode assemblies (MEAs). These techniques mitigate the potential impact of poor quality on the cost of MEA components by real-time identification of process-induced irregularities, which can result from the manufacturing process or subsequent handling of the material during assembly into a full MEA. A particular type of irregularity known to impact MEA lifetime is loss of membrane integrity, e.g. via a pinhole. In this work, we focus on development of a technique to detect pinholes in membrane-containing MEA sub-assemblies - as opposed to in just the membrane - using a reactive excitation strategy coupled with infrared thermography for detection. A specialized device is introduced and, using various MEA sub-assemblies, is shown to enable detection of pinholes in stationary samples. Multi-physics modeling is utilized to understand and predict the impact of various design and operational parameters of this technique. The feasibility of the technique is demonstrated through both modeling and in-situ results. For example, a detectable (≥1 degree C) thermal response for a membrane pinhole of approximately 90 um in diameter is measured in a fraction of a second. The observed detection time is considered to be appropriate for further exploration of the technique in an in-line configuration.

30 DIRECT ENERGY CONVERSION↗
NASA NTRS2011

Two-Arm Flexible Thermal Strap

Airborne and space infrared cameras require highly flexible direct cooling of mechanically-sensitive focal planes. A thermal electric cooler is often used together with a thermal strap as a means to transport the thermal energy removed from the infrared detector. While effective, traditional thermal straps are only truly flexible in one direction. In this scenario, a cooling solution must be highly conductive, lightweight, able to operate within a vacuum, and highly flexible in all axes to accommodate adjustment of the focal plane while transmitting minimal force. A two-armed thermal strap using three end pieces and a twisted section offers enhanced elastic movement, significantly beyond the motion permitted by existing thermal straps. This design innovation allows for large elastic displacements in two planes and moderate elasticity in the third plane. By contrast, a more conventional strap of the same conductance offers less flexibility and asymmetrical elasticity. The two-arm configuration reduces the bending moment of inertia for a given conductance by creating the same cross-sectional area for thermal conduction, but with only half the thickness. This reduction in the thickness has a significant effect on the flexibility since there is a cubic relationship between the thickness and the rigidity or bending moment of inertia. The novelty of the technology lies in the mechanical design and manufacturing of the thermal strap. The enhanced flexibility will facilitate cooling of mechanically sensitive components (example: optical focal planes). This development is a significant contribution to the thermal cooling of optics. It is known to be especially important in the thermal control of optical focal planes due to their highly sensitive alignment requirements and mechanical sensitivity; however, many other applications exist including the cooling of gimbal-mounted components.

Urquiza, Eugenio↗
NASA NTRS1987

Numerical simulations of aerodynamic contribution of flows about a space-plane-type configuration

The slightly supersonic viscous flow about the space-plane under development at the National Aerospace Laboratory (NAL) in Japan was simulated numerically using the LU-ADI algorithm. The wind-tunnel testing for the same plane also was conducted with the computations in parallel. The main purpose of the simulation is to capture the phenomena which have a great deal of influence to the aerodynamic force and efficiency but is difficult to capture by experiments. It includes more accurate representation of vortical flows with high angles of attack of an aircraft. The space-plane shape geometry simulated is the simplified model of the real space-plane, which is a combination of a flat and slender body and a double-delta type wing. The comparison between experimental results and numerical ones will be done in the near future. It could be said that numerical results show the qualitatively reliable phenomena.

Matsushima, Kisa↗
NASA NTRS1992

Interplanetary magnetic flux - Measurement and balance

A new method for determining the approximate amount of magnetic flux in various solar wind structures in the ecliptic (and solar rotation) plane is developed using single-spacecraft measurements in interplanetary space and making certain simplifying assumptions. The method removes the effect of solar wind velocity variations and can be applied to specific, limited-extent solar wind structures as well as to long-term variations. Over the 18-month interval studied, the ecliptic plane flux of coronal mass ejections was determined to be about 4 times greater than that of HFDs.

Mccomas, D. J.↗
NASA NTRS2006

Towards Dualband Megapixel QWIP Focal Plane Arrays

Mid-wavelength infrared (MWIR) and long-wavelength infrared (LWIR) 1024 x 1024 pixel quantum well infrared photodetector (QWIP) focal planes have been demonstrated with excellent imaging performance. The MWIR QWIP detector array has demonstrated a noise equivalent differential temperature (NEDT) of 17 mK at a 95 K operating temperature with f/2.5 optics at 300 K background and the LWIR detector array has demonstrated a NEDT of 13 mK at a 70 K operating temperature with the same optical and background conditions as the MWIR detector array after the subtraction of system noise. Both MWIR and LWIR focal planes have shown background limited performance (BLIP) at 90 K and 70 K operating temperatures respectively, with similar optical and background conditions. In addition, we have demonstrated MWIR and LWIR pixel co-registered simultaneously readable dualband QWIP focal plane arrays. In this paper, we will discuss the performance in terms of quantum efficiency, NEDT, uniformity, operability, and modulation transfer functions of the 1024 x 1024 pixel arrays and the progress of dualband QWIP focal plane array development work.

Infrared detectors↗
NASA NTRS2005

Multi-Color Megapixel QWIP focal plane arrays for remote sensing

In this paper, we will discuss the performance in terms of quantum efficiency, NEAT, uniformity, operability, and modulation transfer functions of the 1024x1024 pixel arrays and the progress of dualband QWIP focal plane array development work.

infixed imaging↗
NASA NTRS1985

Implicit flux-split schemes for the Euler equations

Recent progress in the development of implicit algorithms for the Euler equations using the flux-vector splitting method is described. Comparisons of the relative efficiency of relaxation and spatially-split approximately factored methods on a vector processor for two-dimensional flows are made. For transonic flows, the higher convergence rate per iteration of the Gauss-Seidel relaxation algorithms, which are only partially vectorizable, is amply compensated for by the faster computational rate per iteration of the approximately factored algorithm. For supersonic flows, the fully-upwind line-relaxation method is more efficient since the numerical domain of dependence is more closely matched to the physical domain of dependence. A hybrid three-dimensional algorithm using relaxation in one coordinate direction and approximate factorization in the cross-flow plane is developed and applied to a forebody shape at supersonic speeds and a swept, tapered wing at transonic speeds.

Thomas, J. L.↗
DOE OSTI2020

Technical Performance of Refractory Liners for Molten Chloride Salt Thermal Energy Storage Systems

A chloride-based molten-salt system that uses a ternary blend of MgCl2/KCl/NaCl is investigated to provide higher temperature thermal energy storage capability. Despite higher thermal stability, molten chlorides present several unique challenges, including the design of internal refractory-ceramic liners to prevent the corrosion and thermal stress of alloy tank shells. This work discusses issues and potential solutions related to containment of molten chloride salt, specifically the optimization of the refractory material at the molten salt interface (hot face). The down-selected hot face candidate limits permeation of salt through the material and forms a highly stable secondary surface phase in equilibrium with the molten salt. A mortar is created using the corrosion resistant hot face brick. Brick and mortar composite are subjected to mechanical stress/strain analysis, in order to calculate composite material properties and better inform thermomechanical models. The U.S. Department of Energy Generation 3 (DOE Gen3) program seeks to develop higher efficiency CSP plants that can provide cost-competitive, flexible power in the U.S. electric grid. The proposed Gen3 Liquid Pathway CSP plant closely resembles the configuration of current nitrate salt power towers with two-tank storage (Gen2). The differences between Gen2 and Gen3 include the types of compatible materials used in salt storage tank construction. Stainless steel loses strength at Gen3 temperatures, and although nickel superalloys would be capable of withstanding sustained high temperatures, these materials are prohibitively expensive at scale. Uninsulated tank shells also pose a significant risk as common steels are highly susceptible to chemical attack from molten chloride salt. To address these concerns, refractory-ceramic based containment materials are proposed to line the inside of the hot and cold storage tanks. In doing so, stainless or carbon steel shells may be used in construction depending on the level of insulation provided. The composition of the internal liner requires careful consideration to maximize the efficacy of multiple parameters including corrosion resistance, strength at operating temperature, durability, and cost. This is particularly true for the material at the interface with the salt, known as the "hot face", which is responsible for protecting the insulating layers between the tank shell and the hot face brick layer. The molten salt in this system is superheated over 300 °C above its freeze temperature. Therefore, unlike other industrial processes which use refractory-lined vessels, it is not expected that a freeze plane will develop in the hot face. Therefore, the hot face must be designed to withstand chemical corrosion and inhibit permeation of molten salt into the insulating layers. A down selection was performed to identify a hot face candidate best equipped to maintain thermal, mechanical, and chemical integrity when exposed to molten salt over extended periods of time. Long-duration chemical capability experiments were conducted with the down selected hot face refractory fully immersed in molten chloride salt for up to 3000 hours. The average salt penetration does not exceed 100 microns. When extrapolated to 20 and 30 years of continuous exposure, the expected salt penetration depth is approximately 2.0 mm and 2.9 mm, respectively. A magnesium-rich secondary phases develops at the salt/refractory interface. X-ray diffraction identifies the material as forsterite (Mg2SiO4), which is reported to form synthetically in molten chloride salt solutions. These results suggest the selected hot face will adequately inhibit salt permeation. While there is optimism that the hot face brick will inhibit salt permeation, mortar joints are typically the weakest point of a refractory brick liner. From a thermochemical perspective, differing thermal expansion coefficients may result in the mortar and brick to grow independent of each other, creating gaps through which molten salt can penetrate. To address this issue, NREL has developed an in-house mortar composed of the down selected hot face brick that has been shown to be compatible with the salt. Compressive stress/strain analyses have been performed on the brick/ mortar composites to generate stress/strain curves. Modulus of elasticity and Poisson's ratio of the composite may be calculated from the stress/strain curves, in order to provide more representative data to finite element mechanical models for accurate approximation of stress on the tank shell and the amount of thermal expansion expected within the tank liner.

41 EE - Solar Energy Technologies Office (EE-4S)↗
DOE OSTI2026

Equilibrium and non-equilibrium effects in high pressure phase transformations of carbon

The behavior of carbon in the range 1–100 GPa and 1–10 kK is central to problems in planetary interiors, inertial confinement fusion targets, and high-pressure synthesis of carbon-based materials, but experiments in this regime are difficult and often provide only indirect constraints on phase behavior. As a result, phase boundary loci, structure, and limits of metastability at high pressure remain uncertain. In this work, machine-learning enhanced atomistic simulations are used to address this knowledge gap. We determine the melt line up to 100 GPa, the graphite-diamond phase boundary up to the melt line, and analyze structure of the coexisting phases. We show that the coexisting liquid evolves smoothly with pressure without evidence for a first-order liquid–liquid transition. Orientation-resolved graphite melting simulations indicate that basal-plane interfaces develop a dewetting layer and undergo layer-by-layer melting, producing kinetic hysteresis and an apparent orientation dependence of the melt line. Non-equilibrium quenches from the melt are used to construct a kinetically limiting graphite–diamond phase boundary for rapid quenches from above the melt line, and show that graphite is metastable at pressures of up to ≈ 25 GPa. These results provide bounds on equilibrium and metastable behavior in carbon relevant for interpreting high-pressure experiments and for designing synthesis pathways to specific carbon microstructures.

Lyu, Yanjun [Department of Materials Science and E↗
NASA NTRS1975

Fracture toughness testing data: A technology survey and bibliography

Announced survey includes reports covering fracture toughness testing for various structural materials including information on plane strain and developing areas of mixed mode and plane strain test conditions. Bibliography references cite work and conclusions in fracture toughness testing and application of fracture toughness test data, and in fracture mechanics analysis.

Stuhrke, W. F.↗