Design improvements in liners for glass-fiber filament-wound tanks to contain cryogenic fluids Final report
Liner design parameters for glass fiber filament wound tanks for cryogenic fluids
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Liner design parameters for glass fiber filament wound tanks for cryogenic fluids
A number of future NASA and DOD missions have been identified that will require, or could benefit from resupply of cryogenic liquids in orbit. The most promising approach for accomplishing cryogenic fluid transfer in the weightlessness environment of space is to use the thermodynamic filling technique. This approach involves initially reducing the receiver tank temperature by using several charge hold vent cycles followed by filling the tank without venting. Martin Marietta Denver Aerospace, under contract to the NASA Lewis Research Center, is currently developing analytical models to describe the on orbit cryogenic fluid transfer process. A detailed design of a shuttle attached experimental facility, which will provide the data necessary to verify the analytical models, is also being performed.
A number of future NASA and DOD missions have been identified that will require, or could benefit from resupply of cryogenic liquids in orbit. The most promising approach for accomplishing cryogenic fluid transfer in the weightlessness environment of space is to use the thermodynamic filling technique. This approach involves initially reducing the receiver tank temperature by using several charge hold vent cycles followed by filling the tank without venting. Martin Marietta Denver Aerospace, under contract to the NASA Lewis Research Center, is currently developing analytical models to describe the on orbit cryogenic fluid transfer process. A detailed design of a Shuttle attached experimental facility, which will provide the data necessary to verify the analytical models, is also being performed.
Critical Levitation Loci for floating spheres on cryogenic fluids
The Zero Boil-Off Technology (ZBOT) Experiment involves performing a small scale ISS experiment to study tank pressurization and pressure control in microgravity. The ZBOT experiment consists of a vacuum jacketed test tank filled with an inert fluorocarbon simulant liquid. Heaters and thermo-electric coolers are used in conjunction with an axial jet mixer flow loop to study a range of thermal conditions within the tank. The objective is to provide a high quality database of low gravity fluid motions and thermal transients which will be used to validate Computational Fluid Dynamic (CFD) modeling. This CFD can then be used in turn to predict behavior in larger systems with cryogens. This paper will discuss the current status of the ZBOT experiment as it approaches its flight to installation on the International Space Station, how its findings can be scaled to larger and more ambitious cryogenic fluid management experiments, as well as ideas for follow-on investigations using ZBOT like hardware to study other aspects of cryogenic fluid management.
Electrodeposition process for fabrication of spherical cryogenic fluid storage container
Over the last five years, NASA has invested in development of sub-models to improve the current capabilities of Computational Fluid Dynamics (CFD) codes utilized for cryogenic fluid management (CFM) predictions. The goal is for the submodels to be modular so that they can easily be implemented into NASA’s CFD codes such as ANSYS Fluent, Siemens STAR-CCM+, and Streamline Numerics Loci-Stream. These technologies are being developed through Small Business Innovative Research (SBIR) and Small Business Technology Transfer (STTR) contracts under the CFM subtopic solicitation and funded by the CFM Portfolio Project. All contracts presented include cryogenic experiments to enable model validation. A sub-grid boiling model has been developed by Combustion Research and Flow Technology Inc. and Massachusetts Institute of Technology for cryogenic line chilldown predictions and has completed Phase III. A spray chill-and-fill model for cryogenic tankage is being developed by Combustion Research and Flow Technology Inc. and University of Connecticut and is currently in Phase II. Last, film condensation modeling to support cryogenic liquefaction was progressed through a Phase I contract with Combustion Research and Flow Technology Inc. and University of Connecticut. A summary of accomplishments for each contract is presented.
Envisioning future lunar exploration and habitation necessitates addressing numerous needs related to sustaining human life and managing resources on the lunar surface. One of these needs is proficient cryogenic fluid management, which is particularly challenging in the dusty lunar environment. To address the need for a robust and environmentally tolerant cryogenic management solution, the CryoMag Coupler was developed as demonstrative solution. The CryoMag is a low-force cryogenic coupler that facilitates the mating, latching, and de-mating of cryogenic connections by way of a magnetic interface, providing a dust-tolerant solution to manage cryogenic fluids in the challenging lunar environment. This paper details the design and testing of this Coupler.
Since its foundation, NASA has excelled in the study and development of microgravity fluid management technology. With the advent of space-based vehicles and systems, the use of and the ability to efficiently manage subcritical cryogens in the space environment has become necessary to our growing space program. The NASA Lewis Research Center is responsible for the planning and execution of a program which will provide advanced in-space cryogenic fluid management technology. A number of future space missions have been identified that will require or could benefit from this technology. These technology needs have been prioritized and the Cryogenic Fluid Management Flight Experiment (CFMFE) is being designed to provide the experimental data necessary for the technological development effort.
Model calculations and graphical presentation of acoustic velocities in two-phase mixtures of some cryogenic fluids
An overview of the CONE program is presented which includes a definition of the technology addressed by CONE and a baseline experiment set, a description of the experimental and support subsystems, interface requirements between the STS and the experiment carrier (Hitchhiker M), and the reusability and expansion capacity for additional experiment flights. CONE evaluates three primary technologies: the active thermodynamic vent system, the passive thermodynamic vent system, and liquid acquisition device performance. The cryogenic fluid management technology database that the system offers will allow for efficient subcritical cryogenic system designs for operation in a low-gravity environment. This system maximizes the balance between existing component technology and the need for the development of a cryogenic-fluid-management (CFM) test bed to investigate and demonstrate methods of storage and handling arenas.
Flow induced vibrations of metal bellows with internal cryogenic fluid flow, noting effects of heat transfer, liquid state properties, external damping and condensation
Information on space propulsion and technology and the cryogenic fluid depot is given in viewgraph form. Information is given on orbit transfer, electric propulsion, spacecraft propulsion, and program objectives.
This article describes the need and the strategy for CFD model development, validation, and verification for Cryogenic Fluid Management (CFM) of Propellant Tanks in Space. It describes the type of CFD models that must be developed to address the future needs of Space CFM. It also discusses the two classes of experiments currently used to validate the fidelity of the CFD models. These two experiment classes are: (a) the small-scale simulant fluid science experiments that are equipped with scientific diagnostics to elucidate the underlying two-phase fluid physics of the CFM processes; and (b) the large-scale cryogenic experiments that assess the engineering performance of the propellant tank for storage and transfer. The current status of the CFD model development and validation is briefly assessed by presenting examples of segregated two-phase flow problems that have been successfully modeled. The future model development directions for CFM situations involving more complex interpenetrating phases are also defined.
The computational method developed to study the cryogenic fluid characteristics inside a fuel tank in a hypersonic aircraft is presented. The model simulates a rapid draining of the tank by modeling the ullage vapor and the cryogenic liquid with a moving interface. A mathematical transformation was developed and applied to the Navier-Stokes equations to account for the moving interface. The formulation of the numerical method is a transient hybrid explicit-implicit technique where the pressure term in the momentum equations is approximated to first order in time by combining the continuity equation with an ideal equation of state.
NASA Science and Technology Mission Directorate is investing in advancement of on-orbit cryogenic fluid management technologies by partnering with industry through Tipping Point contracts with the primary objective of reducing development costs and schedules for infusion into long duration missions utilizing cryogenic propellant. SpaceX was selected as a partner in 2020 to conduct a demonstration of CFM technologies on a Starship Mission. This presentation provides a summary of the top-level goals and objectives of this contract and how NASA has structured this partnership.
A history of technological development for subcritical cryogenic fluid management (CFM) through space experiments is given for the period 1960 to 1990. Space experiments with liquid hydrogen were conducted in the early 1960s. Efforts since then have consisted of studies and designs of potential space experiments. A chronology of CFM space experiments and design efforts is included.
Flow-induced vibration of bellows with internal cryogenic fluid flows