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At least 73 records · Page 4
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Process for the Recovery of Actinide and Lanthanide Oxides via Thermal Decomposition and Calcination of Loaded Diglycolamide Resin

Diglycolamide (DGA) resin, a product produced by Eichrom Technologies, Inc. employs TODGA (N,N,N',N'-tetraoctyldiglycolamide) as the active extractant, which will be used by Savannah River National Laboratory to extract trivalent actinides and lanthanides from dissolved irradiated Mark-18A targets. The final form of the extracted material will be an oxide suitable for shipment. A two-step process was developed and validated for the direct recovery of actinides and lanthanides loaded on I-grade DGA resin as nitrates by thermally drying and decomposing resin loaded with Nd(III), a surrogate for trivalent actinides and lanthanides, under inert conditions followed by calcining the resultant residue in air to provide an oxide product. Further, a stepwise heating profile up to 385°C under argon gas flow resulted in 85% to 89% mass loss during the resin drying and decomposition step, and calcination of the resultant Nd-loaded resin residue provided an overall material mass loss of ≥ 98%. Recoveries from resin saturated with Nd(III) from 7 M and 0.35 M nitric acid subjected to this process were 30.7 mg and 27.6 mg Nd/g dry resin, respectively, representing an average of 96.1% of Nd retained in the resin bed.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗
DOE OSTI2022

Process design for calcination of nickel-based cathode materials by in situ characterization and multiscale modeling

Developing battery materials towards commercial use, from the early discovery through synthesis, processing, scaling up, and eventually to industrial production, may take decades. A notable example is Ni-based layered oxides, which were discovered as early as 1950s and intensively pursued as cathode active materials (CAMs) since the early 90s but have yet to realize their full commercial potential. Significant efforts have been devoted to materials development aiming at improving performance, far less to process development for large-scale synthesis and processing of CAMs. In this paper, we present a rational design of calcination for scalable production of Ni-based CAMs. We start with an overview of the current understanding and knowledge gaps hindering rational process design and scaling-up of the calcination process. Then with specific examples, we demonstrate how to tackle those fundamental challenges through in situ characterization and multiscale modeling. Finally, we conclude by providing perspectives on the remaining challenges and emerging opportunities in commercial development of Ni-based cathodes, calling for more endeavors in this field.

25 ENERGY STORAGE↗
DOE OSTI2024

Precision Calcination Mechanism of CaCO 3 to High-Porosity Nanoscale CaO CO 2 Sorbent Revealed by Direct In Situ Observations

Deploying energy storage and carbon capture at scale is hindered by the substantial endothermic penalty of decomposing CaCO 3 to CaO and CO 2 , and the rapid loss of CO 2 absorption capacity by CaO sorbent particles due to sintering at the high requisite decomposition temperatures. The decomposition reaction mechanism underlying sorbent deactivation remains unclear at the atomic level and nanoscale due to past reliance on postmortem characterization methods with insufficient spatial and temporal resolution. Thus, elucidating the important CaCO 3 decomposition reaction pathway requires direct observation by time-resolved (sub-)nanoscale methods. Here, chemical and structural dynamics during the decomposition of CaCO 3 nanoparticles to nanoporous CaO particles comprising high-surface-area CaO nanocrystallites are examined. Comparing in situ transmission electron microscopy (TEM) and synchrotron X-ray diffraction experiments gives key insights into the dynamics of nanoparticle calcination, involving anisotropic CaCO 3 thermal distortion before conversion to thermally dilated energetically stable CaO crystallites. Time-resolved TEM uncovered a novel CaO formation mechanism involving heterogeneous nucleation at extended CaCO 3 defects followed by sweeping reaction front motion across the initial CaCO 3 particle. These observations clarify longstanding, yet incomplete, reaction mechanisms and kinetic models lacking accurate information about (sub-)nanoscale dynamics, while also demonstrating calcination of CaCO 3 without sintering through rapid heating and precise temperature control.

36 MATERIALS SCIENCE↗
DOE OSTI2024

In situ Synchrotron X‐ray Metrology Boosted by Automated Data Analysis for Real‐time Monitoring of Cathode Calcination

Abstract Synchrotron X‐ray‐based in situ metrology is advantageous for monitoring the synthesis of battery materials, offering high throughput, high spatial and temporal resolution, and chemical sensitivity. However, the rapid generation of massive data poses a challenge to on‐site, on‐the‐fly analysis needed for real‐time process monitoring. Here, a weighted lagged cross‐correlation (WLCC) similarity approach is presented for automated data analysis, which merges with in situ synchrotron X‐ray diffraction metrology to monitor the calcination process of the archetypal nickel‐based cathode, LiNiO 2 . The WLCC approach, incorporating variables that account for peak shifts and width changes associated with structural transformations, enables rapid extraction of phase progression within 10 seconds from tens of diffraction patterns. Details are captured, from initial precursors to intermediates and the final layered LiNiO 2 , providing information for agile on‐site adjustments during experiments and complementing post hoc diffraction analysis by offering insights into early‐stage phase nucleation and growth. Expanding this data‐powered platform paves the way for real time calcination process monitoring and control, which is pivotal to quality control in battery cathode manufacturing.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Engineered Cementitious Composites (ECC) with limestone calcined clay cement (LC 3 )

Recent research have recognized that coupled use of calcined clay, limestone and cement clinker in concrete is viable to reduce environmental footprints at manufacture and to enhance material durability. In this study, a novel application of the limestone calcined clay cement (LC 3 ) is demonstrated by substituting the Ordinary Portland Cement (OPC) in Engineered Cementitious Composites (ECC). The composite mechanical properties including σ-δ and σ-ε relationships and residual crack widths were evaluated to 28 days under uniaxial tension. Matrix chemistry was characterized using thermogravimetric analysis and X-ray diffraction, while the pore structure of matrices and composites was analyzed using mercury intrusion porosimetry. The LC 3 -based ECC showed more rapid early strength development but lower 28-day strength (~32 MPa) due to a 20% higher water-to-solid ratio for attaining adequate workability and fiber dispersion. Nevertheless, the tensile strain capacity of LC 3 -based ECC achieved over 6% with an average residual crack width less than 50 μm. Additionally, the composite pore structure exhibited a decreasing volume fraction of large pores and voids (>100 nm) after substituting LC 3 for OPC. Here, the use of LC 3 marginally decreased the embodied material energy and cost, but led to about 32% and 28% reductions in CO 2 emissions compared to traditional OPC-based ECC and concrete, respectively. As a preliminary study, LC 3 -based ECC shows promise as a greener ductile concrete compared with OPC-based ECC.

36 MATERIALS SCIENCE↗
DOE OSTI2025

UR 2 : Ultra-rapid reactivity test for real-time, low-cost quality control of calcined clays

To reduce cement's carbon footprint, there is growing interest in commercial adoption of sustainable SCMs such as calcined clays. However, the existing ASTM standard (R 3 test, C1897) to test the reactivity of such clays takes up to 7 days and cannot be used for real-time quality control in an industrial setting. We address this issue by introducing a 5-min Ultra-Rapid Reactivity (UR 2 ) test. By dissolving 47 clay specimens in 4 M NaOH solutions at 90°C, we report that a dissolution index of 1.54Al + Si correlates strongly to the 7-day R 3 heat (R 2 = 0.92, RMSE = 94.1 J/g). This dissolution index also correlates to the 28-day compressive strength for 14 clay mixtures (R 2 = 0.94, RMSE = 1.7 MPa). This UR 2 test relies on colorimetry and can be conducted via off-the-shelf, low-cost cameras. Overall, our new UR 2 test opens a pathway for real-time, low-cost quality control of calcined clays.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Influence of calcination parameters on the synthesis of N-doped TiO{sub 2} by the polymeric precursors method

In this paper, the influence of calcination parameters on the synthesis of N:TiO{sub 2} catalysts obtained through the polymeric precursors method was evaluated. The powders were prepared by annealing Ti{sup 4+} precursor resins at different temperature-time conditions in air, resulting in powders with different degrees of crystallinity for N doping, which was done by adding urea to the as-prepared powders and calcining in N{sub 2} atmosphere. The N doping process resulted in band gap narrowing of TiO{sub 2} and, varying annealing temperature and time, can be an alternative method for preferential formation of substitutional N or interstitial N. It was found that the percentage of interstitial N increased with an increase in annealing temperature, resulting in the complete absence of substitutional N at 400 °C. The photocatalytic performance of the powders was evaluated using Rhodamine-B and Atrazine solutions under ultraviolet and visible irradiations. The coefficients revealed that interstitial N had a positive correlation to both ultraviolet and visible photoactivity. In contrast, substitutional N showed a negative correlation. Further, the ratio of substitutional N to interstitial N indicated a strong negative correlation to ultraviolet light photoactivity and no correlation to visible light photoactivity. However, substitutional N should be controlled for better photocatalytic properties. - Graphical abstract: The temperature influences to promote higher quantities of Interstitial N doped TiO{sub 2} than Substitutional and due to difference between energies levels for substitutional N doped TiO{sub 2} and Interstitial N doped TiO{sub 2}, it is presented difference on photocatalytic activity. - Highlights: • Temperature and time of synthesis of N doping TiO{sub 2} could affect the type of N (interstitial and substitutional N). • The percentage of interstitial N increased with an increase in annealing temperature. • Interstitial N improves ultraviolet and visible light degradation of color and colorless substrates (Rhod and Atraz). • Visible photoactivity may not depend only on band gap narrowing but on several factors.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Influence of nitrogen content levels on structural properties and photocatalytic activities of nanorice-like N-doped TiO2 with various calcination temperatures

Highlights: • Hydrothermal method enhances the integration of N species into TiO{sub 2}. • TiO{sub 2} doping with nitrogen prevents the phase transformation from anatase to rutile. • The N-doped TiO{sub 2} exhibits nanorice-like morphology. • Nitrogen atom incorporates into the lattice of TiO{sub 2} with interstitial site (TiON). • Nitrogen doping content in TiO{sub 2} accelerates the kinetic rate of photocatalytic reaction. - Abstract: The purposes of this research were to study the effect of nitrogen content levels on structural properties and photocatalytic activities of catalysts with various calcination temperatures and to test the photocatalytic degradation of paraquat under UV and visible light. The results showed that the effect of calcination temperature was significant on physical properties and amount of nitrogen element, but insignificant on phase structure and oxidation state of titanium (Ti) atom. The N-doped TiO2 samples demonstrated only anatase phase because nitrogen dopant in TiO2 restrained the phase transformation from anatase to rutile and displayed nanorice-like morphology. The bandgap energy was about 3.07–3.18 eV. The nitrogen content was only observed at 100, 300 and 400 °C. The nitrogen (N) atom can be incorporated in TiO2 structural lattice with interstitial site. The specific surface area and nitrogen content level showed the important roles for the photodegradation of paraquat under UV and visible light irradiation.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Synthesis-Microstructure-Performance Relationship of Layered Transition Metal Oxides as Cathode for Rechargeable Sodium Batteries Prepared by High-Temperature Calcination

Research on sodium batteries has made a comeback because of concern regarding the limited resources and cost of lithium for Li-ion batteries. From the standpoint of electrochemistry and economics, Mn- or Fe-based layered transition metal oxides should be the most suitable cathode candidates for affordable sodium batteries. Herein, this paper reports a novel cathode material, layered Na 1+x (Fe y/2 Ni y/2 Mn 1–y ) 1–x O 2 (x = 0.1–0.5), synthesized through a facile coprecipitation process combined with subsequent calcination. For such cathode material calcined at 800 °C for 20 h, the Na/Na 1+x (Fe y/2 Ni y/2 Mn 1–y ) 1–x O 2 (x = 0.4) electrode exhibited a good capacity of 99.1 mAh g –1 (cycled at 1.5–4.0 V) and capacity retention over 87% after 50 cycles. Optimization of this material would make layered transition metal oxides a strong candidate for the Na-ion battery cathode.

25 ENERGY STORAGE↗
DOE OSTI2026

Substitution-Mediated Calcination of Nickel-Based Cathodes: Decoupling Lithiation and Crystallization

Nickel-based layered cathodes such as LiNiO 2 offer high energy density for lithium-ion batteries, yet improvements in cycling performance and safety are required for practical use–often achieved through manganese and cobalt substitution as in LiNi 0.80 Mn 0.10 Co 0.10 O 2 (NMC811). However, how such substitution impacts calcination, the key process that governs lithiation, structural ordering, crystallization, and ultimately the resulting material properties, remains unclear. Here, in this study, we investigate substitution-mediated calcination dynamics in NMC811 compared to LiNiO 2 using multiscale-correlated in situ spectroscopy and atomistic-to-mesoscale modeling. While both systems progress through the same sequence of intermediates toward the thermodynamically favored layered phase, NMC811 exhibits an earlier onset of layering, concurrent with hydroxide decomposition followed by sluggish crystallization. Modeling reveals that Mn and Co lower the energy barrier for lithium incorporation and ordering but increase the penalty for interlayer gliding, thereby slowing crystal growth at elevated temperatures. This substitution-mediated decoupling of lithiation and crystallization explains the fine-grained microstructure observed in NMC811 versus coarsened particles in LiNiO 2 and establishes a mechanistic framework for predictive microstructure engineering of Ni-based cathodes.

Calcination↗
DOE OSTI2015

Effect of calcination temperature on electrical properties of Nd{sub 0.7}Ba{sub 0.3}MnO{sub 3}

In this work, Nd{sub 0.7}Ba{sub 0.3}MnO{sub 3} was synthesized via cryo-milling method to investigate the effect of calcination temperature on the structure, microstructure, magnetic and electrical properties. XRD analysis revealed all samples can be indexed to orthorhombic structure systems with Imma space group accompany with some minor phases of Mn{sub 2}O{sub 4} and BaMnO{sub 3}. FESEM analysis confirmed that a slight increase in the grain size from 117.4 nm (600°C), 119.5 nm (700°C), 121.0 nm (800°C), 123.1 nm (900°C) to 138.4 nm (1000°C) was observed when different calcination temperature was applied. Four Point Probe measurements showed that all samples are in paramagnetic insulating region and T{sub MIT} is lower than 20K. Resistivity increase when grain size reduces due to increase of effective grain boundary that weakens the electron hopping process via double exchange mechanism. Beside, a drastic increase of resistivity also observed due to present of minor secondary phase (BaMnO{sub 3}) in sample C9.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Calcination temperature influenced multiferroic properties of Ca-doped BiFeO{sub 3} nanoparticles

The influence of Ca-doping and particle size on structural, morphological and magnetic properties of BiFeO{sub 3} nanoparticles has been studied. A sol-gel method was employed for the synthesis of nanoparticles and their particle size was tailored by varying the calcination temperature. Structural analysis revealed a rhombohedral distortion induced by Ca-substitution. The broadening of diffraction peaks with decreasing calcination temperature was indicative of reduction in crystallite size. The morphological analysis revealed the formation of agglomerated nanoparticles having average particle size ranging from 10-15 and 50-55 nm for C4 and C6, respectively. The agglomeration is attributed to high surface energy of nanoparticles. Ferromagnetism has been displayed by all the synthesized nanoparticles. Enhancement of saturation magnetization with Ca-substitution is attributed to suppression of spin cycloid structure by the reduction in size, lattice distortion and creation of oxygen vacancies by the substitution of divalent ion at trivalent site. Further, this value increases as a function of decreasing particle size. Strong particle size effects on magnetic properties of the synthesized nanoparticles are owed to increasing surface to volume ratio. All these observations are indicative of strong dependence of multiferroism on particle size.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

To study the effect of calcinations durations and temperature on optical and structural properties of MgO-CuO nanocomposites

The MgO-CuO nanocomposites has been synthesized by a sol-gel techniques based on precursor polyvinyl alcohol (PVA). In this work appropriate concentration of cupric nitrate, Magnisium nitrate and PVA are mixed with 50:50 ethanol water followed by heated to 80°C to form a homogeneous gel solution. The obtained gel was slowly heated at 100°C to evaporate the solvent to form a hard homogeneous gel. The hard gel was calcinated at temperature 600°C for 4 hrs and 6 hrs thereafter, crushed the material in agate-motar so that it is converted into fine powder form. The prepared nanocomposites have been characterized using X-Ray Diffraction (XRD), FTIR, UV-VIS spectroscopy, SEM etc. The size of MgO-CuO nanocomposites heated at 600°C for 4 hours and 6 hours evaluated by Debye Scherrer formula are 17.1 nm and 21.2 nm respectively and results show that Size of MgO-CuO nanocomposites increases with increase of calcinations durations. IR spectra is also used to determine purity of samples. Absorption spectra confirm the synthesis of nanomaterials. SEM images give the indication of morphology of the nanocomposites.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2022

Unusual water-assisted NO adsorption over Pd/FER calcined at high temperatures: The effect of cation migration

Moisture contained in vehicle exhaust gas normally degrades the capacity and efficiency of Pd ion-exchanged zeolites as NO x adsorbents by competitive adsorption on active sites. Here, we report a counterexample to this general proposition, in which moisture facilitates the storage of NO as a nitrosyl complex on hydrated Pd ions in high temperature calcined FER-type zeolites. The divalent Pd 2+ cations upon elevated temperature (>800 °C) calcination occupy cationic position that render them fully coordinated by oxygen ions of the zeolite framework, and become inactive for the adsorption of probe molecules such as NO or CO. These ‘hidden’ Pd ions, however, are accessible by NO when the zeolite is hydrated, but readily release NO at around 200°C as dehydration proceeds. Herein, by combining systematic in situ infra-red data with X-ray diffraction Rietveld analyses, we revealed that the high temperature-induced relocation of Pd ions to more stable cationic positions located near 6-membered ring of the ferrierite cage is responsible for this anomalous behavior. This discovery constitutes a notable advance in understanding coordination chemistry of cations in zeolites.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Understanding the hydration of dolomite in cementitious systems with reactive aluminosilicates such as calcined clay

This study investigates the hydration of dolomite, CaMg(CO{sub 3}){sub 2}, with calcined clay in presence of calcium hydroxide and ordinary Portland cement. The hydration products as well as the microstructure at various ages were characterized using X-ray diffraction (XRD), thermogravimetric analysis (TGA), and mercury intrusion porosimetry (MIP). Isothermal calorimetry was used to understand the reaction kinetics. The systems with dolomite were compared against control systems with limestone and quartz. It was seen that, the formation of carbonate – AFm phases takes place in the dolomite systems similar to limestone systems. No formation of brucite (Mg(OH){sub 2}) was observed till 90 days of hydration, with Mg{sup 2+} ions most likely being incorporated into hydrotalcite phase (Mg{sub 4}Al{sub 2}(OH){sub 14}). The synergetic effect observed in the Portland cement – calcined clay – dolomite system was found to result in a refined pore structure at early ages and improvement in the mechanical properties such as compressive strength.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Mechanisms dominating thixotropy in limestone calcined clay cement (LC3)

Limestone calcined clay cement (LC3) is a green binder with great practical importance for the cement industry. Growing application has increased the need to understand the mechanisms governing its thixotropy for better control of workability. While formation of C-S-H bridges is understood to dominate the thixotropy of ordinary Portland cement, LC3 paste displayed unique thixotropy properties. In this study, focused beam reflectance measurement, zeta potential, 1H nuclear magnetic resonance relaxometry and micro X-ray computed tomography were used to track the colloidal interaction and hydration extent within LC3 paste. Results showed that flocculation due to the negative surface charge and water affinity of calcined clay appears to be the dominating factor. This leads to a reduction of water available to contribute to fluidity of the paste and, in turn, governing the development of thixotropy over time. In addition, the dilution effect due to high clinker substitution diminishes thixotropy growth with time.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Predicting the rheology of limestone calcined clay cements (LC 3 ): Linking composition and hydration kinetics to yield stress through Machine Learning

The physicochemical characteristics of calcined clay influence yield stress of limestone calcined clay cements (LC 3 ), but the independent influences the clay's physical and chemical characteristics as well as the effect of other variables on LC 3 rheology are less well-understood. Further, a relationship between LC 3 hydration kinetics and yield stress – important for informing mixture design – has not yet been established. Here, rheological properties were determined in pastes with varying water-to-solid ratio (w/s), constituent mass ratios (PC:metakaolin:limestone), limestone particle size and gypsum content. From these data, an ML model developed allowed the independent examination of the different mechanisms by which metakaolin fraction influences yield stress of LC 3 , identifying four predictors – packing index, Al 2 O 3 /SO 3 , total particle density and metakaolin fraction relative to limestone (MK/LS) – most significant for predicting LC 3 yield stress. A methodology based on kernel smoothing also identified hydration kinetics parameters best correlated with yield stress.

36 MATERIALS SCIENCE↗
DOE OSTI2023

The hydration, microstructure, and mechanical properties of vaterite calcined clay cement (VC 3 )

Limestone (calcite) calcined clay cement (LC 3 ) is a promising low-CO 2 binder, but the low activity of calcite cannot compensate the reduction in clinker factor, resulting in low one-day strength and limiting its broad applications. As recent carbon capture and utilization technologies allow scalable production of vaterite, a more reactive CaCO 3 polymorph, we overcome the challenge by introducing vaterite calcined clay cement (VC 3 ), inspired by the vaterite-calcite phase change. In the present study, VC 3 exhibits higher compressive strengths and faster hydration than LC 3 . Compared to hydrated LC 3 , hydrated VC 3 exhibits increased amount of hemi- and mono-carboaluminate formation and decreased amount of strätlingite formation. With gypsum adjustment, the 1-day strength of VC 3 is higher than that of pure cement reference. Finally, VC 3 , a low-CO 2 binder, presents great potential as a host of the metastable CaCO 3 for carbon storage and utilization and as an enabler of carbon capture at gigaton scales.

36 MATERIALS SCIENCE↗