Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “WIND TUNNEL CALIBRATION”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 73 records · Page 4

Design and calibration of the carousel wind tunnel

In the study of planetary aeolian processes the effect of gravity is not readily modeled. Gravity appears in the equations of particle motion along with interparticle forces but the two terms are not separable. A wind tunnel that would permit variable gravity would allow separation of the forces and aid greatly in understanding planetary aeolian processes. The design of the Carousel Wind Tunnel (CWT) allows for a long flow distance in a small sized tunnel since the test section is a continuous circuit and allows for a variable pseudo-gravity. A prototype design was built and calibrated to gain some understanding of the characteristics of the design and the results presented.

Leach, R. N.↗

Calibration of the 11x11-Foot Transonic Wind Tunnel at NASA Ames Research Center

A static pipe calibration characterizing the streamwise static pressure distribution was conducted at the 11-By 11-Foot Transonic Wind Tunnel at NASA Ames Research Center. This data is used to determine the local Mach number within the test section and evaluate buoyancy corrections to axial force measurements. The 60 foot long, 6 inch diameter pipe contained 444 static pressure taps spanning the test section and nozzle regions of the tunnel. The forward end of the pipe extends into the settling chamber and is held by four cables mounting to the tunnel shell, and the aft end is fixed on the institutional model support system. A hydraulic cylinder at the aft end of the pipe provides tension on the system to reduce vibration and to keep the pipe as level as possible throughout the test section. The previous calibration was improved upon by using pressure scanners with greater accuracy, ensuring a uniform pressure tube length for each tap to control pneumatic lag, optically tracking any streamwise movement of the pipe, and more tightly controlling the tunnel condition set points. Typically this calibration is conducted with the pipe on tunnel centerline and 33 inches below centerline for sting-mounted models and semi-span (i.e. floor-mounted) models respectively, however schedule demands permitted only the centerline calibration. The semi-span calibration is planned to be completed in the summer of 2020. Immediately following the static pipe calibration, a shorter, 9 foot static pipe used as the calibration check standard was installed to obtain its first post-calibration pressure dataset. This short static pipe consists of 148 static pressure taps distributed along the pipe section and one total pressure tap at the end of an ogive nose. Performing the calibration test and its check standard back-to-back allows this dataset to establish a reliable baseline for future calibration check standard testing. Over time the use of a calibration check standard offers the ability to assess the stability of the calibration through statistical process control in an efficient and costeffective manner, thereby potentially increasing the time required between full tunnel calibrations.

White, Bethany↗

The Evaluation of Cryogenic Force Balance Calibration Methodologies with Respect to Wind Tunnel Results

Independent tests of the NASA Common Research Model (CRM) at NASA's National Transonic Facility (NTF) and the European Transonic Windtunnel (ETW) revealed discrepancies at low operating temperatures and high Reynolds numbers that warranted further investigation. Since each facility used their own force balance for their tunnel entry, one suggestion for the discrepancy was the temperature compensation methodology developed and applied for each balance. This hypothesis is explored through simulation and experimentally. Independent calibrations of NASA's NTF-118A balance at NASA Langley and ETW reveal discrepancies in the thermal compensation of the normal force and pitching moment primary sensitivities with temperature, while the axial force primary sensitivities are in good agreement. The application of the force balance calibrations performed at NASA and ETW to the prior wind tunnel data suggests that the thermal compensation discrepancies are an order of magnitude less than the discrepancies observed between the wind tunnel aerodynamic coefficients.

Burns, Devin E.↗

Analysis and Evaluation of NASA's MK40B Six-Component TASK Balance

The paper discusses the physical characteristics NASA's MK40B TASK balance. It is NASA's newest TASK balance that was optimized for the testing of wind tunnel models in the NASA Ames 11-ft Transonic Wind Tunnel. The calibration data of the MK40B balance was obtained in Calspan's Automatic Balance Calibration System. A machine load schedule design was used for the calibration that was developed at the NASA Ames Balance Calibration Laboratory. The calibration data was analyzed using both the Non-Iterative Method and the Iterative Method. Then, the chosen regression models of the calibration data were assessed and compared using the percent contribution, the variance inflation factor, and the calibration load residuals. Interactions of single-component loads were also quantified. In addition, the bi-directional characteristics of the six gage outputs of the balance were assessed by applying a semi-empirical test that was developed at the Ames Balance Calibration Laboratory. It was concluded that four of the six gages of the balance have bi-directional characteristics. Finally, the accuracy of the load prediction equations of the balance was tested by applying the equations to independent check load data that was obtained at the NASA Ames Balance Calibration Laboratory. The standard deviation of the check load residuals met expectations. The check load data also confirmed that the interactions of the forward and aft normal forces on the axial force gage output are very small. - This paper is to be presented in the invited special session titled: "65 Years of TASK Wind Tunnel Balances - Past, Present, and Future".

wind tunnel balance↗

Comparative Analysis of Two Cryogenic Force Balance Calibration Systems

Cryogenic wind-tunnel facilities face unique challenges in the calibration and operation of various measurement systems and instrumentation. Instruments that are subjected to the cryogenic conditions of the test plenum require careful design and calibration procedures to maintain instrument performance. NASA’s National Transonic Facility (NTF) and the European Transonic Windtunnel (ETW) are two cryogenic wind-tunnel facilities, each with the ability to calibrate force measurement systems (FMS) at cryogenic conditions. These facilities have different methodologies and processes for calibrating these systems. This paper discusses differences in the methodologies and processes and compares the results of two separate cryogenic calibrations of the NTF-118A force balance that were completed at both wind-tunnel facilities.

Toro, Kenneth G.↗

Measurement Accuracy and Uncertainty Analysis of the X-59 Air Data Probe Calibration Test Entry One

The X-59 is being developed to demonstrate quiet sonic boom technology. Data was obtained via two test entries in the NASA Glenn Research Center’s 8- by 6-Foot Supersonic Wind Tunnel to calibrate the X-59’s nose air data probe. The first entry tested two theoretically identical probes with the intention of one of the probes becoming the primary X-59 nose air data probe flight hardware and the other becoming a backup. A measurement accuracy and uncertainty analysis was performed on data obtained from the first test entry. The analysis showed that the uncertainties in the probe pressures were nearly identical for the two probes, with an average difference of 2.51 x 10-5 for the non-dimensional total pressure and 2.88 x 10-5 for the non-dimensional static pressures. The analysis also showed that the uncertainty in the probe yaw and pitch angles were 0.00034° and 0.01416°, respectively. This gives confidence in the X-59’s flight air data system.

Air Data Probe↗

Measurement Accuracy and Uncertainty Analysis of the X-59 Air Data Probe Calibration Test Entry One

The X-59 is being developed to demonstrate quiet sonic boom technology. Data was obtained via two test entries in the NASA Glenn Research Center’s 8- by 6-Foot Supersonic Wind Tunnel to calibrate the X-59’s nose air data probe. The first entry tested two theoretically identical probes with the intention of one of the probes becoming the primary X-59 nose air data probe flight hardware and the other becoming a backup. A measurement accuracy and uncertainty analysis was performed on data obtained from the first test entry. The analysis showed that the uncertainties in the probe pressures were nearly identical for the two probes, with an average difference of 2.51 x 10 -5 for the non-dimensional total pressure and 2.88 x 10 -5 for the non-dimensional static pressures. The analysis also showed that the uncertainty in the probe yaw and pitch angles were 0.00034° and 0.01416°, respectively. This gives confidence in the X-59’s flight air data system.

Air Data Probe↗

NASA Glenn Icing Research Tunnel: 2014 and 2015 Cloud Calibration Procedures and Results

This report summarizes the current status of the NASA Glenn Research Center (GRC) Icing Research Tunnel cloud calibration: specifically, the cloud uniformity, liquid water content, and drop-size calibration results from both the January-February 2014 full cloud calibration and the January 2015 interim cloud calibration. Some aspects of the cloud have remained the same as what was reported for the 2014 full calibration, including the cloud uniformity from the Standard nozzles, the drop-size equations for Standard and Mod1 nozzles, and the liquid water content for large-drop conditions. Overall, the tests performed in January 2015 showed good repeatability to 2014, but there is new information to report as well. There have been minor updates to the Mod1 cloud uniformity on the north side of the test section. Also, successful testing with the OAP-230Y has allowed the IRT to re-expand its operating envelopes for large-drop conditions to a maximum median volumetric diameter of 270 microns. Lastly, improvements to the collection-efficiency correction for the SEA multi-wire have resulted in new calibration equations for Standard- and Mod1-nozzle liquid water content.

aircraft icing↗

Noise reduction in transonic wind tunnels

The phenomena of background noise generation in transonic wind tunnels are analyzed. In unsteady aerodynamic tests, background disturbances create problems because the instrumentation senses them in addition to the fluctuations generated by the aerodynamic flow over wind-tunnel models. Calibrations of 25 facilities show that the amplitudes of the background fluctuations are excessive. In porous-wall facilities, one noise source consists of porous-wall edgetones that are generated by the passage of air over the holes. A flow model is developed that yields the frequencies of these oscillations. Test section boundary layers and hole configurations govern the occurrence of these fluctuations. In slotted-wall facilities, a noise source is the slotted-wall shearing caused by the air flowing along the openings. In both types of wind tunnels, other flow mechanisms also cause disturbances, and these phenomena are described. Noise-reduction methods are outlined which will provide valid unsteady aerodynamic results.

Mccanless, G. F., Jr.↗

NASA Glenn Icing Research Tunnel: 2014 Cloud Calibration Procedure and Results

The results of the December 2013 to February 2014 Icing Research Tunnel full icing cloud calibration are presented. The calibration steps included establishing a uniform cloud and conducting drop size and liquid water content calibrations. The goal of the calibration was to develop a uniform cloud, and to generate a transfer function from the inputs of air speed, spray bar atomizing air pressure and water pressure to the outputs of median volumetric drop diameter and liquid water content. This was done for both 14 CFR Parts 25 and 29, Appendix C ('typical' icing) and soon-to-be released Appendix O (supercooled large drop) conditions.

liquid water content↗

Static calibration for measurement of loads in wind tunnel tests on Shuttle surface tiles

A description is given of the procedures used for the static calibrations of the Coe (1981) sensor array to determine normal force, pitching moment, and rolling moment from the ensemble of sensor outputs. The use of independent data to confirm the validity of the calibration is also described. Two methods are used in calibrating the Coe sensors. In the first, calibration loads and readings are arranged in matrix form and are assumed to be related in a linear fashion. In the second, each Coe sensor reading is regarded as a sum of contributions from each of the calibration loads. It is shown that the Coe load sensors, in conjunction with either of two data analysis methods, can be used to determine the forces and moments experienced by a Shuttle TPS tile.

Rummler, D. R.↗

Analysis of 2018 Aerothermal Calibration Test at the NASA Propulsion Systems Laboratory

This report documents some of the key findings from an aerothermal calibration test that was conducted at the NASA Propulsion Systems Laboratory (PSL) as part of a series of fundamental ice-crystal icing tests in 2018. The purpose of the aerothermal calibration test was to characterize the cloud-off temperature and flow of the PSL test facility prior to performing the cloud-on icing experiments. This report presents the temperature measurements and analysis of that test day which examined uniformity and the influence of spray bars and wall temperature effects. Air temperature profiles were measured just upstream of the test section, and at the test section, for several cases across a range of parameters, including, but not limited to, spray-bar air temperature (Tnozz), altitude, air flow velocity, and spray-bar atomizing pressure (Pnozz).

NASA Propulsion Systems Laboratory↗

Sandstorms and eolian erosion on Mars.

Erosion rates are calculated for Mars from first principles and calibrated from wind tunnel experiments. The deduced abrasion rates are higher than eolian erosion rates on the earth because of the higher threshold velocities on Mars but lower than the total erosion rates on the earth because of the absence of aqueous erosion processes on contemporary Mars. The high erosion rates imply that, for scale lengths of less than a few hundred kilometers, Mars may be viewed only part way back to its ancient history. Because the meteorology of Mars is position-dependent, erosion rates may vary greatly from place to place. Martian sandstorms may be characterized by frequent grain-grain collisions, and the grain velocities and cloud height may approach values implied by the Maxwell-Boltzmann velocity distribution.

Sagan, C.↗

Ascent air data system results from the space shuttle flight test program

The ascent air data system of the Space Shuttle consists of a simple biconic spike probe on the nose of the external tank. Pressure measurements were calibrated in a wind tunnel to obtain vehicle attitude and speed (relative to the air) and dynamic pressure. The wind tunnel test data analysis and the calibration are discussed in terms of test problems and calibration parameter formulation. The flight pressures are traced from telemetry data to final air data products. Analysis of the flight results showed that static pressure could not be accurately determined at the higher Mach numbers (above approx. 2.0). By replacing static pressure with data from a postflight estimated trajectory the ascent air data system performance met the user requirements. Lessons learned are enumerated, the most important being the need for a thorough systems integration effort.

Hillje, E. R.↗

Linear Array Photodiode and Data Acquisition System Development for Multi-Point Line FLDI Measurements

The continuous development and advancement of multi-point line focused laser differential interferometry (FLDI) instruments requires larger numbers of acquisition channels to make more finely spatially resolved measurements of high-frequency flow fluctuations. No current off-the-shelf system exists for these line FLDI measurements, and so a single unified system consisting of a linear array photodiode, required electronics, and a data acquisition system has been developed to enhance the measurement resolution, both spatially and temporally. A printed circuit board was developed on which the linear array photodiode is mounted for inclusion into an existing FLDI system, and amplifier breakout boards incorporate electronics to condition the signal for the data acquisition system while retaining the necessary high frequency response. The data acquisition system uses a National Instruments chassis and multiple oscilloscope modules, with a specially-designed LabVIEW user interface for laboratory and wind tunnel setup, calibration, and testing. Details regarding the development of the linear array photodiode system and the data acquisition system are provided, and systematic testing of all components is presented, culminating in a test of the system integrated into an existing line FLDI system for measurements of a turbulent jet.

Joshua M Weisberger↗